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Содержание CLAWS

Страница 1: ...CLAWS DIRECT DRIVE INSTALLATION MANUAL TRAFFIC BARRIERS Centurion Systems Pty Ltd www centsys com...

Страница 2: ...ice and without obligation to notify any persons of any such revisions or changes Additionally Centurion Systems Pty Ltd makes no representations or warranties with respect to this manual No part of t...

Страница 3: ...e Module Assembly 6 3 Re assembling the Ramp Plates and Linkage Cover 6 4 Integrating the SECTOR II with the CLAWS 6 5 Completing the Assembly 7 RHS Surface Mount Opposing Direction of Travel 7 1 Conf...

Страница 4: ...embly Flush Mount Installations 10 Product Identification 11 Tools Required 12 Introduction 12 1 Installation Configurations 12 1 1 Orientation of Installation 12 1 2 Spike Impact Direction 13 RHS Flu...

Страница 5: ...embly 16 2 Spike Module Assembly 16 3 Preparing the Trench and Drainage System 16 4 Re assembling the Ramp Plates and Linkage Cover 16 5 Integrating the SECTOR II with the CLAWS 16 6 Completing the As...

Страница 6: ...ey do not play with or around the spikes and trench cover This device is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience a...

Страница 7: ...y understand the hazards associated with the system Do not leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources of danger Dispose of all was...

Страница 8: ...alling the Loop detectors positioning is very important for the safety of the vehicle X refers to the distance required between the loops and CLAWS for free exit Free exit for uni directional tra c X...

Страница 9: ...a tra c light interface and the Independent Drive CLAWS models have variable speed control and multiple Modes of Operation The CLAWS Direct Drive system utilises the SECTOR II tra c barrier s drive m...

Страница 10: ...w centsys com 2 2 Product Dimensions 2 2 1 Surface Mount 2 2 2 Flush Mount 405mm 524mm 2905mm 900mm 87mm 2905mm 1500mm 1000mm 385mm 485mm 2885mm 2885mm 400mm 143mm 1500mm 1000mm PRODUCT SPECIFICATIONS...

Страница 11: ...page 11 www centsys com DIRECT DRIVE SURFACE MOUNT INSTALLATIONS TRAFFIC BARRIERS Centurion Systems Pty Ltd www centsys com...

Страница 12: ...bly 3 Ramp plates 4 Trench cover plate 5 Spikes 6 Drive linkage assembly 7 SECTOR II Module Frame Linkage Frame Sandwich Plate Top Coupler Bottom Coupler 8x20 Dowel Pin CLAWS Direct Drive RHS Surface...

Страница 13: ...aft Bearing Housing Hold Down Bracket Con rod Assembly Linkage Cover Plate Linkage End Cover Module End Cover TOOLS REQUIRED SECTION 4 13mm 17mm and 19mm Spanners Ratchet 19mm and 24mm Sockets Allen K...

Страница 14: ...rations The configuration is dependent on two factors Orientation of installation Direction of spike impact FIGURE 2 RHS CONFIGURATION FIGURE 3 LHS CONFIGURATION 5 1 1 Orientation of Installation The...

Страница 15: ...2 and 3 to determine if the installation is left or right hand orientated Secondly pay attention to the spike impact direction Similar direction of travel prevents vehicles from exiting whilst the boo...

Страница 16: ...7 RHS OPPOSED DIRECTION OF TRAVEL FIGURE 9 LHS OPPOSED DIRECTION OF TRAVEL FIGURE 8 LHS SIMILAR DIRECTION OF TRAVEL Direction of normal tra c flow Direction of normal tra c flow Direction of normal tr...

Страница 17: ...FIGURE 14 FIGURE 11 FIGURE 13 FIGURE 15 STEP 1 STEP 3 STEP 5 STEP 2 STEP 4 STEP 6 M6x20 screw M8x25 screw Linkage end cover Drive linkage assembly Bearing Housing Bearing Housing Bolt Linkage frame B...

Страница 18: ...8mm 77 5mm Right hand Side Orientation RHS Installations LHS Installations Linkage frame Bearing shaft assembly FIGURE 17 FIGURE 19 FIGURE 18 FIGURE 20 STEP 7 STEP 9 STEP 8 STEP 10 The grease nipples...

Страница 19: ...he notch must be at the bottom of the shaft 6 o clock 3 The bolt head must face the bottom and the nut on top 4 The angle of the bolt and nut must be as shown 11 o clock STEP 11 Replace the bearing ho...

Страница 20: ...that there is ample clearance for the drive arm Section 6 Figure 22 Linkage cover plate 6 2 Spike Module Assembly 6 2 1 Preparing the Spike Module assembly ies for installation Spring Washer Spring W...

Страница 21: ...unit M12 Nut M12x25 bolt Spike module To assist with the alignment and adjustment of the shafts loosen but do not remove the bolts on all of the bearing housings STEP 3 Using six M12x25 bolts fix one...

Страница 22: ...assembly to the ground FIGURE 30 M12 Rawl bolts or Chem bolts 6 2 4 Assembling the shaft couplings The coupler is used to connect and align the shafts together It is essential that the coupler is asse...

Страница 23: ...upling process for additional spike modules Once all shafts have been coupled check that they move freely STEP 1 STEP 3 STEP 2 STEP 4 FIGURE 33 FIGURE 35 FIGURE 34 FIGURE 36 Top coupler Shaft Bottom c...

Страница 24: ...The length of the PVC conduit will be relative to the length of the spike modules and drive linkage unit combined Ensure that a further 110mm is added to this to account for the modules and coupling R...

Страница 25: ...another Please ensure that the moving mechanical parts do not rub against the conduit or cables FIGURE 46 PROXIMITY SENSOR FIGURE 45 PROXIMITY SENSOR Star washer Proximity coupler Proximity coupler P...

Страница 26: ...ssembly Drive linkage end of the assembly There should be ample cable left over on the drive linkage end as the wiring will need to be routed up the SECTOR II at a later stage M8 x10mm Grub screw Prox...

Страница 27: ...back into position The spike must rest on the straight edge of the slot when it is in its upright position Leave out the four M8 screws and Spring Washers on the far end of the assembly as the module...

Страница 28: ...e arm to swing through If this plate is assembled back to front the drive arm won t swing through and you will need to turn the plate around Refer back to Section 6 Figure 22 M6x20 screw Module end co...

Страница 29: ...kes by hand to get them just under the level of the trench plate which pushes the linkage arm back allowing you to move the unit into its correct position 110mm from the front edge of the Linkage Cove...

Страница 30: ...serious injury could occur use the drive arm to move the spikes up and down Apply Lock tite 243 to all the internal threads and torque both the M16x40 and M16x110 bolts to 40Nm Steps 3 and 4 6 4 3 In...

Страница 31: ...wise will raise or lower the spikes Con rod 6 4 4 Adjusting the CLAWS spikes The CLAWS spikes will raise during this procedure Con rod top nut Con rod base nut STEP 1 STEP 2 STEP 3 FIGURE 70 FIGURE 71...

Страница 32: ...l position Optimum Position Spikes are above the trench plate and the boom pole is in the horizontal position VIEW A VIEW A VIEW A Spike Spike Trench plate Trench plate VIEW A FIGURE 73 With one perso...

Страница 33: ...SECTOR II Relay enclosure bracket Relay enclosure Front brace plate Route the excess wire from the proximity sensor and wire it to the relay by referring to the wiring diagram Section 17 Complete the...

Страница 34: ...aft assembly Washer Linkage cover plate FIGURE 1 FIGURE 3 FIGURE 5 FIGURE 2 FIGURE 4 FIGURE 6 STEP 1 STEP 3 STEP 5 STEP 2 STEP 4 STEP 6 7 1 Configuring the Drive Linkage Assembly for Right hand Simila...

Страница 35: ...assembly The grease nipples on the bearing housings must face up Section 7 Figures 10 and 11 Take note of the orientation of the Linkage frame the Bearing Shaft Assembly and the Drive linkage arm Sec...

Страница 36: ...ger side of the drive linkage assembly 1 5x 2 The notch must be at the bottom of the shaft 6 o clock 3 The bolt head must face the bottom and the nut on top 4 The angle of the bolt and nut must be as...

Страница 37: ...e is ample clearance for the drive arm Section 7 Figure 13 Linkage cover plate 7 2 Spike Module Assembly 7 2 1 Preparing the Spike Module assembly ies for installation Spring Washer Spring Washer M8x2...

Страница 38: ...nit M12 Nut M12x25 bolt Spike module To assist with the alignment and adjustment of the shafts loosen but do not remove the bolts on all of the bearing housings STEP 3 Using six M12x25 bolts fix one s...

Страница 39: ...assembly to the ground M12 Rawl bolts or Chem bolts 7 2 4 Assembling the shaft couplings The coupler is used to connect and align the shafts together It is essential that the coupler is assembled corr...

Страница 40: ...pling process for additional spike modules Once all shafts have been coupled check that they move freely Tighten Grub Screws STEP 1 STEP 3 STEP 6 STEP 2 STEP 4 STEP 7 FIGURE 24 FIGURE 26 FIGURE 28 FIG...

Страница 41: ...the PVC conduit will be relative to the length of the spike modules and drive linkage unit combined Ensure that a further 110mm is added to this to account for the modules and coupling Refer to Sectio...

Страница 42: ...o one another Please ensure that the moving mechanical parts do not rub against the conduit or cables Star washer Proximity coupler Proximity coupler Proximity sensor bush Proximity sensor bush Star w...

Страница 43: ...bly There should be ample cable left over on the drive linkage end as the wiring will need to be routed up the SECTOR II at a later stage M8 x10mm Grub screw Proximity sensor Proximity sensor Proximit...

Страница 44: ...back into position The spike must rest on the straight edge of the slot when it is in its upright position Leave out the four M8 screws and Spring Washers on the far end of the assembly as the module...

Страница 45: ...arm to swing through If this plate is assembled back to front the drive arm won t swing through and you will need to turn the plate around Refer back top Section 7 Figure 13 M6x20 screw Module end co...

Страница 46: ...by hand to get them just under the level of the trench plate which pushes the linkage arm back allowing you to move the unit into its correct position 80mm from the front edge of the Linkage Cover Pla...

Страница 47: ...and torque both the M16x40 and M16x110 bolts to 40Nm Steps 3 and 4 7 4 3 Inserting the Con rod SECTOR II Con rod Do not place any body parts near the spikes as serious injury could occur use the driv...

Страница 48: ...spikes will raise during this procedure Turning the Con rod clockwise or anti closwise will raise or lower the spikes Con rod top nut Con rod base nut Con rod STEP 1 STEP 2 STEP 3 FIGURE 61 FIGURE 62...

Страница 49: ...d check that the spikes are below the top plate Section 7 Figures 66 and 67 VIEW A VIEW A VIEW A Spike Spike Trench plate Optimum Position Spikes are below the trench plate and the boom pole is in the...

Страница 50: ...OR II Relay enclosure bracket Relay enclosure Front brace plate Route the excess wire from the proximity sensor and wire it to the relay by referring to the wiring diagram Section 16 Complete the inst...

Страница 51: ...page 51 www centsys com Notes...

Страница 52: ...5 screw Linkage end cover Drive linkage assembly Bearing Housing Bearing Housing Bolt Linkage frame Bearing shaft assembly Washer Linkage cover plate FIGURE1 FIGURE 3 FIGURE 5 FIGURE 2 FIGURE 4 FIGURE...

Страница 53: ...nipple Grease nipple Bearing housing Bearing housing Remove Long Drive Arm Linkage frame Bearing shaft assembly FIGURE 8 FIGURE 10 FIGURE 9 FIGURE 11 STEP 7 STEP 9 STEP 8 STEP 10 The grease nipples o...

Страница 54: ...5x 2 The notch must be at the bottom of the shaft 6 o clock 3 The bolt head must face the bottom and the nut on top 4 The angle of the bolt and nut must be as shown 1 o clock STEP 11 Replace the beari...

Страница 55: ...clearance for the drive arm Section 8 Figure 13 Linkage cover plate Linkage cover plate 8 2 Spike Module Assembly 8 2 1 Preparing the Spike Module assembly ies for installation Spring Washer Spring W...

Страница 56: ...unit M12 Nut M12x25 bolt Spike module To assist with the alignment and adjustment of the shafts loosen but do not remove the bolts on all of the bearing housings Step 3 Using six M12x25 bolts fix one...

Страница 57: ...assembly to the ground M12 Rawl bolts or Chem bolts 8 2 4 Assembling the shaft couplings The coupler is used to connect and align the shafts together It is essential that the coupler is assembled corr...

Страница 58: ...TEP 5 Repeat this coupling process for additional spike modules Once all shafts have been coupled check that they move freely STEP 1 STEP 3 STEP 6 STEP 2 STEP 4 STEP 7 FIGURE 24 FIGURE 26 FIGURE 28 FI...

Страница 59: ...PVC conduit will be relative to the length of the spike modules and drive linkage unit combined Ensure that a further 110mm is added to this to account for the modules and coupling Refer to Section 8...

Страница 60: ...another Star washer Proximity coupler Proximity coupler Proximity sensor bush Proximity sensor bush Star washer and Hex nut Threaded shaft Hex Nut Threaded shaft Prox s Star w and He Please ensure th...

Страница 61: ...mbly There should be ample cable left over on the drive linkage end as the wiring will need to be routed up the SECTOR II at a later stage M8 x10mm Grub screw Proximity sensor Proximity sensor Proximi...

Страница 62: ...back into position The spike must rest on the straight edge of the slot when it is in its upright position Leave out the four M8 screws and Spring Washers on the far end of the assembly as the module...

Страница 63: ...e arm to swing through If this plate is assembled back to front the drive arm won t swing through and you will need to turn the plate around Refer back to Section 8 Figure 13 M6x20 screw STEP 6 STEP 8...

Страница 64: ...linkage cover plate 8 4 2 Fitting and leveling the SECTOR II boom pole Refer to Section 3 3 of the SECTOR II Installation manual for instructions on fitting and leveling to boom pole Lift the spikes...

Страница 65: ...serious injury could occur use the drive arm to move the spikes up and down Apply Lock tite 243 to all the internal threads and torque both the M16x40 and M16x110 bolts to 40Nm Steps 3 and 4 8 4 3 In...

Страница 66: ...spikes will raise during this procedure Con rod top nut Con rod base nut Turning the Con rod clockwise or anti closwise will raise or lower the spikes Con rod STEP 1 STEP 2 STEP 3 FIGURE 61 FIGURE 62...

Страница 67: ...ow the trench plate and the boom pole is in the vertical position VIEW A Trench plate VIEW A Optimum Position Spikes are above the trench plate and the boom pole is in the horizontal position With one...

Страница 68: ...brace plate STEP 1 STEP 3 STEP 2 FIGURE 68 FIGURE 70 FIGURE 69 Route the excess wire from the proximity sensor and wire it to the relay by referring to the wiring diagram Section 16 Complete the insta...

Страница 69: ...page 69 www centsys com Notes...

Страница 70: ...screw Linkage end cover Drive linkage assembly Bearing Housing Bearing Housing Bolt Linkage frame Bearing shaft assembly Washer Linkage cover plate FIGURE 1 FIGURE 3 FIGURE 5 FIGURE 2 FIGURE 4 FIGURE...

Страница 71: ...t assembly The grease nipples on the bearing housings must face up Section 9 Figures 10 and 11 Take note of the orientation of the Linkage frame the Bearing Shaft Assembly and the Drive linkage arm Se...

Страница 72: ...r side of the drive linkage assembly 1 5x 2 The notch must be at the bottom of the shaft 6 o clock 3 The bolt head must face the bottom and the nut on top 4 The angle of the bolt and nut must be as sh...

Страница 73: ...clearance for the drive arm Section 9 Figure 13 Linkage cover plate VIEW A Linkage cover plate 9 2 Spike Module Assembly 9 2 1 Preparing the Spike Module assembly ies for installation Spring Washer S...

Страница 74: ...wich plate Linkage unit Spike module To assist with the alignment and adjustment of the shafts loosen but do not remove the bolts on all of the bearing housings STEP 3 Using six M12x25 bolts fix one s...

Страница 75: ...assembly to the ground M12 Rawl bolts or Chem bolts 9 2 4 Assembling the shaft couplings The coupler is used to connect and align the shafts together It is essential that the coupler is assembled corr...

Страница 76: ...pling process for additional spike modules Once all shafts have been coupled check that they move freely Tighten Grub screws STEP 1 STEP 3 STEP 6 STEP 2 STEP 4 STEP 7 FIGURE 24 FIGURE 26 FIGURE 28 FIG...

Страница 77: ...ve linkage unit combined Ensure that a further 110mm is added to this to account for the modules and coupling Refer to Section 9 Figure 31 19mm 91mm Sandwich plate 20mm PVC conduit 20mm PVC conduit Fa...

Страница 78: ...gainst the conduit or cables 20mm PVC conduit 37x25mm PVC Coupler Linkage Frame 20mm PVC conduit 60mm Star washer Proximity coupler Proximity coupler Proximity sensor bush Proximity sensor bush Star w...

Страница 79: ...ler There should be ample cable left over on the drive linkage end as the wiring will need to be routed up the SECTOR II at a later stage Proximity sensor Proximity sensor bush 37x25mm PVC Coupler M8...

Страница 80: ...cover plates before it is placed back into position The spike must rest on the straight edge of the slot when it is in its upright position Leave out the four M8 screws and Spring Washers on the far e...

Страница 81: ...rrectly Make sure that there is clearance for the drive arm to swing through If this plate is assembled back to front the drive arm won t swing through and you will need to turn the plate around Refer...

Страница 82: ...move the unit into its correct position 80mm from the front edge of the Linkage Cover Plate Section 9 Figure 55 SECTOR II M12x60 Hex Bolt Heavy duty washer Hold down bracket Drive linkage assembly 9 4...

Страница 83: ...and torque both the M16x40 and M16x110 bolts to 40Nm Steps 3 and 4 9 4 3 Inserting the Con rod SECTOR II Con rod Do not place any body parts near the spikes as serious injury could occur use the driv...

Страница 84: ...spikes will raise during this procedure Turning the Con rod clockwise or anti closwise will raise or lower the spikes Con rod top nut Con rod base nut Con rod STEP 1 STEP 2 STEP 3 FIGURE 61 FIGURE 62...

Страница 85: ...d check that the spikes are below the top plate Section 9 Figures 66 and 67 VIEW A VIEW A VIEW A Spike Spike Trench plate Optimum Position Spikes are below the trench plate and the boom pole is in the...

Страница 86: ...brace plate Route the excess wire from the proximity sensor and wire it to the relay by referring to the wiring diagram Section 16 Complete the installation of the SECTOR II as per its full installati...

Страница 87: ...page 87 www centsys com Notes...

Страница 88: ...page 88 page 88 www centsys com DIRECT DRIVE FLUSH MOUNT INSTALLATIONS TRAFFIC BARRIERS Centurion Systems Pty Ltd www centsys com...

Страница 89: ...module assembly 3 Trench cover plate 4 Spikes 5 Drive linkage assembly 6 SECTOR II Module Frame Linkage Frame Sandwich Plate Top Coupler Bottom Coupler 8x20 Dowel Pin CLAWS Direct drive flush mount si...

Страница 90: ...Torque Wrench Permanent marker Spade Pick Trough Fish line 50mm hole saw Electric Drill Short Drive Arm Long Drive Arm Linkage Drive Shaft Bearing Housing Hold Down Bracket Con rod Assembly Linkage C...

Страница 91: ...on is dependent on two factors Orientation of installation Direction of spike impact FIGURE 2 RHS CONFIGURATION FIGURE 3 LHS CONFIGURATION 12 1 1 Orientation of Installation The orientation of install...

Страница 92: ...llations Refer to Section 12 Figures 2 and 3 to determine if the installation is left or right hand orientated Secondly pay attention to the spike impact direction Similar direction of travel prevents...

Страница 93: ...RE 7 RHS OPPOSED DIRECTION OF TRAVEL FIGURE 9 LHS OPPOSED DIRECTION OF TRAVEL FIGURE 8 LHS SIMILAR DIRECTION OF TRAVEL Direction of normal tra c flow Direction of normal tra c flow Direction of normal...

Страница 94: ...earing Housing Bearing Housing Bolt Linkage frame Bearing shaft assembly Washer Linkage cover plate 13 1 Configuring the Drive Linkage Assembly for Right hand Similar 13 1 1 Stripping the drive linkag...

Страница 95: ...allations FIGURE 18 STEP 8 Grub Screw Grease nipple Bearing housing Bearing housing Remove Short Drive Arm FIGURE 15 FIGURE 17 FIGURE 16 STEP 5 STEP 7 STEP 6 The grease nipples on the bearing housings...

Страница 96: ...The notch must be at the bottom of the shaft 6 o clock 3 The bolt head must face the bottom and the nut on top 4 The angle of the bolt and nut must be as shown 11 o clock STEP 9 Replace the bearing h...

Страница 97: ...e cover plate is in the correct position and that there is ample clearance for the drive arm Section 13 Figure 20 Linkage cover plate 13 2 Spike Module Assembly 13 2 1 Preparing the Spike Module assem...

Страница 98: ...kage unit M12 Nut M12x25 bolt Spike module To assist with the alignment and adjustment of the shafts loosen but do not remove the bolts on all of the bearing housings STEP 3 Using six M12x25 bolts fix...

Страница 99: ...pikes into the down position and the drive arm pointing upwards to aid in the fitment of all the shaft couplings FIGURE 27 FIGURE 26 SHAFT COUPLER Dowel pin Dowel pin Bottom coupler Bottom coupler Gro...

Страница 100: ...ly Drive linkage end of the assembly 20mm PVC Conduit The length of the PVC conduit will be relative to the length of the spike modules combined Ensure that a further 38mm is added to this to account...

Страница 101: ...duit PVC access elbow 37x25mm PVC Coupler 37x25mm PVC Coupler Use an appropriate PVC adhesive to bond all conduit lengths access elbows and couplers to one another Please ensure that the moving mechan...

Страница 102: ...or assembly 37x25mm PVC Coupler Proximity sensor bush Proximity sensor bush Star washer and Hex nut Threaded shaft Hex Nut Threaded shaft Prox s Star w and He FIGURE 44 Far end of the assembly Drive l...

Страница 103: ...er M12x25 Bolt M12x25 Bolt M12 nut M12 nut Proximity sensor bush 37x25mm PVC Coupler 13 2 5 Attaching the End Covers to the Assembly 13 2 5 1 Attaching the Module End cover 13 2 5 2 Attaching the Link...

Страница 104: ...er area away from the installation Section 13 Figure 52 shows two recommended drainage configurations Once complete hold the drainage pipes in place by pouring a 100mm concrete foundation and level o...

Страница 105: ...45MPa after 28 days into the cavity that remains Do not pour any concrete into the gutter of the spikes module or drive link assembly Remaining Trench cavity Remaining Trench cavity 100mm CONCRETE FOU...

Страница 106: ...arm won t swing through and you will need to turn the plate around Refer back to Section 13 Figure 20 FIGURE 56 FIGURE 58 FIGURE 57 STEP 2 STEP 3 STEP 3 RHS FLUSH MOUNT SIMILAR DIRECTION OF TRAVEL SEC...

Страница 107: ...he SECTOR II Installation manual for instructions on fitting and leveling to boom pole SECTOR II M12x60 Hex Bolt Heavy duty washer Hold down bracket Drive linkage assembly SECTOR II Drive linkage cove...

Страница 108: ...MOUNT SIMILAR DIRECTION OF TRAVEL SECTION 13 Do not place any body parts near the spikes as serious injury could occur use the drive arm to move the spikes up and down Apply Lock tite 243 to all the...

Страница 109: ...CLAWS spikes will raise during this procedure Con rod top nut Con rod base nut FIGURE 67 FIGURE 68 STEP 1 STEP 2 RHS FLUSH MOUNT SIMILAR DIRECTION OF TRAVEL SECTION 13 Turning the Con rod clockwise o...

Страница 110: ...h plate and the boom pole is in the vertical position VIEW A Spike Ground Level Trench plate VIEW A FIGURE 70 With one person holding the barrier pole in the lowered position adjust the spikes so that...

Страница 111: ...Front brace plate Route the excess wire from the proximity sensor and wire it to the relay by referring to the wiring diagram Section 17 Complete the installation of the SECTOR II as per its full ins...

Страница 112: ...Housing Linkage frame Bearing shaft assembly Washer Bearing Housing Bolt Linkage cover plate 14 1 Configuring the Drive Linkage Assembly for Right hand Opposing 14 1 1 Stripping the drive linkage asse...

Страница 113: ...llations FIGURE 9 STEP 8 Grub Screw Grease nipple Bearing housing Bearing housing Remove Short Drive Arm FIGURE 6 FIGURE 8 FIGURE 7 STEP 5 STEP 7 STEP 6 The grease nipples on the bearing housings must...

Страница 114: ...e notch must be at the bottom of the shaft 6 o clock 3 The bolt head must face the bottom and the nut on top 4 The angle of the bolt and nut must be as shown 1 o clock STEP 9 Replace the bearing housi...

Страница 115: ...ing the bolts Check that the linkage cover plate is in the correct position and that there is ample clearance for the drive arm Section 14 Figure 11 Linkage cover plate 14 2 Spike Module Assembly 14 2...

Страница 116: ...e module assembly Section 14 Figure 14 To assist with the alignment and adjustment of the shafts loosen but do not remove the bolts on all of the bearing housings STEP 3 Using six M12x25 bolts fix one...

Страница 117: ...s into the down position and the drive arm pointing upwards to aid in the fitment of all the shaft couplings FIGURE 18 FIGURE 17 SHAFT COUPLER Dowel pin Dowel pin Bottom coupler Bottom coupler Groove...

Страница 118: ...uit will be relative to the length of the spike modules combined Ensure that a further 38mm is added to this to account for the modules and coupling Refer to Section 14 Figure 26 Far end of the assemb...

Страница 119: ...and couplers to one another 20mm PVC conduit 6 0 m m Please ensure that the moving mechanical parts do not rub against the conduit or cables 20mm PVC conduit 37x25mm PVC Coupler FIGURE 27 FIGURE 29 FI...

Страница 120: ...ed shaft Proximity sensor bush Proximity coupler Proximity sensor bush Proximity sensor bush Star washer and Hex nut Threaded shaft Hex Nut Threaded shaft Proximity sensor assembly 37x25mm PVC Coupler...

Страница 121: ...Proximity sensor Proximity sensor bush 37x25mm PVC Coupler 14 2 5 Attaching the End Covers to the Assembly 14 2 5 1 Attaching the Module End cover 14 2 5 2 Attaching the Linkage Unit End cover M12x25...

Страница 122: ...ed to be dug and the wiring harnesses will need to be extended in relation to the distance between the gearbox and SECTOR II This must be done before any concrete is poured Section 14 5 2 Ensure that...

Страница 123: ...after 28 days into the cavity that remains Do not pour any concrete into the gutter of the spikes module or drive link assembly Remaining Trench cavity Remaining Trench cavity 100mm CONCRETE FOUNDATI...

Страница 124: ...fer back to Section 14 Figure 11 FIGURE 47 FIGURE 49 FIGURE 48 STEP 2 STEP 3 STEP 3 Spring Washer M8x20 screw Drive linkage cover plate M8x25 screw 14 4 Re assembling the trench plate and linkage cove...

Страница 125: ...CTOR II Installation manual for instructions on fitting and leveling to boom pole SECTOR II M12x60 Hex Bolt Heavy duty washer Hold down bracket Drive linkage assembly SECTOR II Drive linkage cover pla...

Страница 126: ...any body parts near the spikes as serious injury could occur use the drive arm to move the spikes up and down Apply Lock tite 243 to all the internal threads and torque both the M16x40 and M16x110 bo...

Страница 127: ...S spikes will raise during this procedure FIGURE 60 FIGURE 58 FIGURE 59 STEP 3 STEP 1 STEP 2 Con rod top nut Con rod base nut Turning the Con rod clockwise or anti closwise will raise or lower the spi...

Страница 128: ...t the spikes just touch the trench plate Section 14 Figure 61 STEP 4 FIGURE 62 Con rod top nut Con rod base nut Optimum Position Spikes are below the trench plate and the boom pole is in the vertical...

Страница 129: ...t brace plate Route the excess wire from the proximity sensor and wire it to the relay by referring to the wiring diagram Section 17 Complete the installation of the SECTOR II as per its full installa...

Страница 130: ...g Housing Bearing Housing Bolt Linkage frame Bearing shaft assembly Washer Linkage cover plate 15 1 Configuring the Drive Linkage Assembly for Right hand Similar 15 1 1 Stripping the drive linkage ass...

Страница 131: ...allations FIGURE 9 STEP 8 Grub Screw Grease nipple Bearing housing Bearing housing Remove Long Drive Arm FIGURE 6 FIGURE 8 FIGURE 7 STEP 5 STEP 7 STEP 6 The grease nipples on the bearing housings must...

Страница 132: ...he notch must be at the bottom of the shaft 6 o clock 3 The bolt head must face the bottom and the nut on top 4 The angle of the bolt and nut must be as shown 1 o clock STEP 9 Replace the bearing hous...

Страница 133: ...ning the bolts Check that the linkage cover plate is in the correct position and that there is ample clearance for the drive arm Section 15 Figure 11 Linkage cover plate 15 2 Spike Module Assembly 15...

Страница 134: ...e module assembly Section 15 Figure 14 To assist with the alignment and adjustment of the shafts loosen but do not remove the bolts on all of the bearing housings STEP 3 Using six M12x25 bolts fix one...

Страница 135: ...es into the down position and the drive arm pointing upwards to aid in the fitment of all the shaft couplings FIGURE 18 FIGURE 17 SHAFT COUPLER Dowel pin Dowel pin Bottom coupler Bottom coupler Groove...

Страница 136: ...duit will be relative to the length of the spike modules combined Ensure that a further 38mm is added to this to account for the modules and coupling Refer to Section 15 Figure 26 Far end of the assem...

Страница 137: ...n appropriate PVC adhesive to bond all conduit lengths access elbows and couplers to one another 20mm PVC conduit 6 0 m m Please ensure that the moving mechanical parts do not rub against the conduit...

Страница 138: ...ded shaft Proximity sensor bush Proximity coupler Proximity sensor bush Proximity sensor bush Star washer and Hex nut Threaded shaft Hex Nut Threaded shaft Proximity sensor assembly 37x25mm PVC Couple...

Страница 139: ...r Proximity sensor Proximity sensor bush 37x25mm PVC Coupler 15 2 5 Attaching the End Covers to the Assembly 15 2 5 1 Attaching the Module End cover 15 2 5 2 Attaching the Linkage Unit End cover M12x2...

Страница 140: ...eed to be dug and the wiring harnesses will need to be extended in relation to the distance between the gearbox and SECTOR II This must be done before any concrete is poured Section 15 5 2 Ensure that...

Страница 141: ...after 28 days into the cavity that remains Do not pour any concrete into the gutter of the spikes module or drive link assembly Remaining Trench cavity Remaining Trench cavity 100mm CONCRETE FOUNDATIO...

Страница 142: ...u will need to turn the plate around Refer back to Section 15 Figure 11 Drive linkage cover plate FIGURE 47 FIGURE 49 FIGURE 48 STEP 2 STEP 3 STEP 3 LHS FLUSH MOUNT SIMILAR DIRECTION OF TRAVEL SECTION...

Страница 143: ...Drive linkage cover plate Y Y FIGURE 50 FIGURE 51 STEP 1 STEP 2 Lift the spikes by hand to get them just under the level of the trench plate which pushes the linkage arm back allowing you to move the...

Страница 144: ...Do not place any body parts near the spikes as serious injury could occur use the drive arm to move the spikes up and down Apply Lock tite 243 to all the internal threads and torque both the M16x40 an...

Страница 145: ...L SECTION 15 15 5 4 Adjusting the CLAWS spikes The CLAWS spikes will raise during this procedure Con rod top nut Con rod base nut Turning the Con rod clockwise or anti closwise will raise or lower the...

Страница 146: ...sition Spikes are below the trench plate and the boom pole is in the vertical position Optimum Position Spikes are above the trench plate and the boom pole is in the horizontal position VIEW A VIEW A...

Страница 147: ...t brace plate Route the excess wire from the proximity sensor and wire it to the relay by referring to the wiring diagram Section 17 Complete the installation of the SECTOR II as per its full installa...

Страница 148: ...frame Bearing shaft assembly Linkage cover plate Bearing Housing Bearing Housing Bolt Washer 16 1 Configuring the Drive Linkage Assembly for Right hand Opposing 16 1 1 Stripping the drive linkage asse...

Страница 149: ...llations FIGURE 9 STEP 8 Grub Screw Grease nipple Bearing housing Bearing housing Remove Long Drive Arm FIGURE 6 FIGURE 8 FIGURE 7 STEP 5 STEP 7 STEP 6 The grease nipples on the bearing housings must...

Страница 150: ...notch must be at the bottom of the shaft 6 o clock 3 The bolt head must face the bottom and the nut on top 4 The angle of the bolt and nut must be as shown 11 o clock STEP 9 Replace the bearing housi...

Страница 151: ...the linkage cover plate is in the correct position and that there is ample clearance for the drive arm Section 16 Figure 11 Linkage cover plate 16 2 Spike Module Assembly 16 2 1 Preparing the Spike Mo...

Страница 152: ...assist with the alignment and adjustment of the shafts loosen but do not remove the bolts on all of the bearing housings STEP 3 Using six M12x25 bolts fix one spike module to another Section 16 Figur...

Страница 153: ...s into the down position and the drive arm pointing upwards to aid in the fitment of all the shaft couplings FIGURE 18 FIGURE 17 SHAFT COUPLER Dowel pin Dowel pin Bottom coupler Bottom coupler Groove...

Страница 154: ...check that they move freely Tighten Grub Screws The length of the PVC conduit will be relative to the length of the spike modules combined Ensure that a further 38mm is added to this to account for t...

Страница 155: ...and couplers to one another 20mm PVC conduit 6 0 m m Please ensure that the moving mechanical parts do not rub against the conduit or cables FIGURE 27 FIGURE 29 FIGURE 28 FIGURE 30 STEP 2 STEP 4 STEP...

Страница 156: ...sensor bush Proximity sensor bush Star washer and Hex nut Threaded shaft Hex Nut Threaded shaft Proximity sensor assembly 37x25mm PVC Coupler Far end of the assembly Drive linkage end of the assembly...

Страница 157: ...Proximity sensor Proximity sensor bush 37x25mm PVC Coupler 16 2 5 Attaching the End Covers to the Assembly 16 2 5 1 Attaching the Module End cover 16 2 5 2 Attaching the Linkage Unit End cover M12x25...

Страница 158: ...ed to be dug and the wiring harnesses will need to be extended in relation to the distance between the gearbox and SECTOR II This must be done before any concrete is poured Section 16 5 2 Ensure that...

Страница 159: ...after 28 days into the cavity that remains Do not pour any concrete into the gutter of the spikes module or drive link assembly Remaining Trench cavity Remaining Trench cavity 100mm CONCRETE FOUNDATI...

Страница 160: ...will need to turn the plate around Refer back to Section 16 Figure 11 Drive linkage cover plate FIGURE 47 FIGURE 49 FIGURE 48 STEP 2 STEP 3 STEP 3 LHS FLUSH MOUNT OPPOSING DIRECTION OF TRAVEL SECTION...

Страница 161: ...SECTOR II M12x60 Hex Bolt Heavy duty washer Hold down bracket Drive linkage assembly FIGURE 52 FIGURE 53 STEP 3 STEP 4 SECTOR II Drive linkage cover plate 20mm LHS FLUSH MOUNT OPPOSING DIRECTION OF TR...

Страница 162: ...II boom pole Refer to Section 3 3 of the SECTOR II Installation manual for instructions on fitting and leveling to boom pole Do not place any body parts near the spikes as serious injury could occur...

Страница 163: ...S spikes will raise during this procedure FIGURE 60 FIGURE 58 FIGURE 59 STEP 3 STEP 1 STEP 2 Con rod top nut Con rod base nut Turning the Con rod clockwise or anti closwise will raise or lower the spi...

Страница 164: ...hat the spikes just touch the top plate Section 16 Figure 61 STEP 4 FIGURE 62 Con rod top nut Con rod base nut Optimum Position Spikes are below the trench plate and the boom pole is in the vertical p...

Страница 165: ...t brace plate Route the excess wire from the proximity sensor and wire it to the relay by referring to the wiring diagram Section 17 Complete the installation of the SECTOR II as per its full installa...

Страница 166: ...nge Proximity sensor connected to the far end of the CLAWS assembly COM NO 12V LED IN SENS BK SENS BN 0V SENS BL Proximity Sensor Relay Green Black Black Brown Blue J1 J2 J3 Jumper position J1 J2 J3 W...

Страница 167: ...nd objects away from the spikes NEVER LET CHILDREN OPERATE OR PLAY WITH THE SPIKE CONTROLS and do not allow children or pets near the spike area Be careful with moving parts and avoid close proximity...

Страница 168: ...00 to 16h30 GMT 2 E OE Centurion Systems Pty Ltd reserves the right to change any product without prior notice All product and brand names in this document that are accompanied by the symbol are regis...

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