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| CAV 4.2 Operation Manual

Set Bath Temperature (VISCPRO II) ............................................................................................ 37

Calibrate Temperature (VISCPRO II) ........................................................................................... 37

Set Vacuum and Pressure (VISCPRO II) ....................................................................................... 37

Train Sensors (VISCPRO II) .......................................................................................................... 38

Run a Wash (VISCPRO II) ............................................................................................................. 38

Run a Sample Test (VISCPRO II) .................................................................................................. 38

View Test Results (VISCPRO II).................................................................................................... 41

Control Preheaters ...................................................................................................................... 41

Control Sample Cup Heaters ....................................................................................................... 42

Advanced Setup .............................................................................................................. 43

Calibrate Viscometer Tube (VISCPRO II) ..................................................................................... 43

Method/Test Settings ................................................................................................................. 44

Print Method Settings ............................................................................................................. 44

Edit method settings ............................................................................................................... 44

Adjust Default Wash Settings ...................................................................................................... 49

Create a Standard CAV Data Table Analysis ................................................................................ 49

Maintenance and Service .................................................................................................. 51

Update CAV 4.2 Software and Firmware ..................................................................................... 51

Tools and Materials Required .................................................................................................. 51

Prepare the USB Flash Drive ................................................................................................... 51

Replace the UI Updater ........................................................................................................... 51

Update the UI Software........................................................................................................... 52

Update the Controller Firmware .............................................................................................. 52

Update the VISCPRO II software ............................................................................................. 53

Change Viscometer Tube ............................................................................................................ 53

Replace Power Supply ................................................................................................................. 54

Adjust Solvent Dosing Chamber Sensors .................................................................................... 55

Warranty ........................................................................................................................ 56

Products Limited Warranty ......................................................................................................... 56

Reagent and Chemical Warranty ................................................................................................. 56

Returning a Product to CANNON ................................................................................................ 56

Required Information .............................................................................................................. 57

Hazardous Materials ............................................................................................................... 57

Shipping Notification .............................................................................................................. 57

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Содержание CAV 4.2

Страница 1: ...CAV 4 2 Dual Bath Kinematic Viscometer Operation Manual...

Страница 2: ...strument Company and CAV are registered trademarks of Cannon Instrument Company Contact Address CANNON Instrument Company 2139 High Tech Road State College PA 16803 USA Phone 1 814 353 8000 1 800 676...

Страница 3: ...GUI 16 Adjust the Default Wash Settings CAV 4 2 GUI 17 Run a Wash CAV 4 2 GUI 17 Train Sensors CAV 4 2 GUI 18 Run a Sample Test CAV 4 2 GUI 20 Review and Export Data CAV 4 2 GUI 21 Connecting with VIS...

Страница 4: ...method settings 44 Adjust Default Wash Settings 49 Create a Standard CAV Data Table Analysis 49 Maintenance and Service 51 Update CAV 4 2 Software and Firmware 51 Tools and Materials Required 51 Prep...

Страница 5: ...ure 15 Train Screen 19 Figure 16 Methods Screen 20 Figure 17 Verify Known KV Field Entry Screen 20 Figure 18 Closed Network Settings 22 Figure 19 Network Connections 25 Figure 20 Connection Properties...

Страница 6: ...s Required to Connect Equipment 23 Table 16 VISCPRO II Registry Entries 24 Table 17 CAV 4 2 Registry Entries 29 Table 18 GUI Screen Details 31 Table 19 VISCPRO Window Details 34 Table 20 Default User...

Страница 7: ...Weight 63 kg 140 lb Operational temperature range 20 C to 100 C 0 01 C without a TE bath cooler the minimum temperature is 5 C above ambient temperature Up to 150 C 0 03 C with integrated high tempera...

Страница 8: ...ate the CAV 4 2 Make sure that you read and understand all operating instructions and safety precautions listed in this manual before installing or operating your unit If you have questions regarding...

Страница 9: ...the electrical specifications of the instrument Never operate the equipment with a damaged MAINS AC power cable Use only the manufacturer supplied MAINS AC power cable This cable must be inserted int...

Страница 10: ...n as they are received Caution Many components are fragile Use caution when moving and handling the CAV 4 2 and accessories 1 Carefully unpack the entire contents of the shipment 2 Referring to the pa...

Страница 11: ...2 62 1500 2 1 2 white nylon tees 2 62 1500 4 Exhaust 6 mm blue FEP tubing 15 ft 81 2102 Table 4 Packing List Tools Description Part Number 1 8 Allen wrench 27 1340 3 16 Allen wrench 68 0464 T wrench...

Страница 12: ...t adapter 68 0496 8 port network switch 68 0495 USB cable 68 0508 USB flash drive 17 5121 Table 7 Packing List Spares Description Part Number 6 A fuses 4 28 0851 12 A fuses 4 25 2455 Thermal fuse 68 0...

Страница 13: ...ription Hose connections Complete CAV 4 2 1 8 blue FEP tubing 25 ft MAINS AC power cable 1 2 white nylon tubing 15 ft Waste receiver Bottle caps for GL 38 bottles 4 Solvent 20 micron filters 4 7 8 wre...

Страница 14: ...t be located near a MAINS AC power connection capable of providing sufficient current 10 A at 115 VAC to the CAV 4 2 Depending on the materials tested solvent used and laboratory regulations the work...

Страница 15: ...onnector Figure 3 Solvent Inlets 6 Insert the solvent tubing into the solvent bottle a Thread the tubing through the bottle cap b Screw a 20 micron filter onto the end of the tubing c Screw the bottle...

Страница 16: ...the tubing through the compression nut c Slide the ferrule onto the tubing Position it 1 2 from the end of the tubing d Insert the tubing into the outlet fitting until the ferrule is seated e Tighten...

Страница 17: ...ost operations See Table 9 for bath fluid selection See Figure 4 for bath location overview Table 9 Silicone Bath Fluid Selection Bath Operating Range Recommended Bath Fluid Viscosity 20 C to 100 C 10...

Страница 18: ...he hood in position 3 Insert the 3 16 Allen wrench into each drain plug access hole and verify that the drain plug is closed clockwise to close See Figure 5 for drain plug location Figure 5 Temperatur...

Страница 19: ...V 4 2 2 Plug the power cord into the MAINS AC outlet at the work station 3 optional Connect the CAV 4 2 to the network switch with one CAT cable 4 optional Connect the network switch to the PC with a...

Страница 20: ...cond bath Calibrate Temperature CAV 4 2 GUI The temperature calibration of the CAV 4 2 should be verified whenever the instrument is moved bath fluid is refilled or a new temperature is to be used The...

Страница 21: ...e bath fluid Read the reference temperature 4 From the main screen click the current bath temperature button for the appropriate bath The temperature calibration screen opens 5 Click the Reference Tem...

Страница 22: ...ssembled CAV 4 2 Rubber stoppers 1 From the main screen swipe the screen with left or right to move to the appropriate bath screen 2 On the bath screen click on the Service button The services menu op...

Страница 23: ...2 On the bath screen click the Settings button The settings menu opens 3 Click Default Wash The Wash screen opens See Figure 13 Figure 13 Settings Menu and Wash Screen 4 Verify and adjust the wash val...

Страница 24: ...at that temperature again Retraining for a particular temperature is only necessary when the viscometer tube is changed or if sensor performance changes over time See Table 13 for tools and materials...

Страница 25: ...reen click the tube button for the appropriate bath The train screen opens See Figure 15 Figure 15 Train Screen Note Do not check the Prewash or Trip Points Only boxes 4 Click Start Training 5 When tr...

Страница 26: ...eparation materials 1 Following your laboratory practices prepare a 10 mL sample of test oil in the provided sample vials and then insert the sample vial into position 1 of the appropriate carousel 2...

Страница 27: ...ts button to review the test results Review and Export Data CAV 4 2 GUI Once a test completes the results can be exported to a USB drive in CSV format 1 From the main screen click the Results button 2...

Страница 28: ...necting with VISCPRO II The CAV 4 2 ships from CANNON ready for deployment on a dedicated closed network 1 Figure 18 displays the default settings for the closed network Figure 18 Closed Network Setti...

Страница 29: ...bles red 1 1 per CAV 4 2 USB flash drive with VISCPRO II installation software and drivers USB to Ethernet adapter PC with Windows 10 8 port network switch 1 Start and log onto the PC 2 Plug the USB t...

Страница 30: ...the health of your Windows installation Table 16 VISCPRO II Registry Entries Registry Key Default value Description EthernetPortNumber 1982 TCP port on which VISCPRO listens EthernetServerIPAddress 1...

Страница 31: ...nnection See Figure 19 Figure 19 Network Connections 3 Right click the connection and select Properties The Connection Properties window opens See Figure 20 Figure 20 Connection Properties 4 Click Con...

Страница 32: ...s to 10 0 1 2 the subnet mask to 255 255 255 0 and the default gateway to 10 0 1 1 then click OK to close the Internet Protocol TCP IP Properties window 10 Click OK to close the Properties window 11 I...

Страница 33: ...d Select Allow the connection Click Next Check all boxes Domain Private and Public Click Next In the Name field enter Viscpro_IN Click Finish 4 Configure an outbound rule In the upper left corner clic...

Страница 34: ...connection Click Next Check all boxes Domain Private and Public Click Next In the Name field enter Ping Out Click Finish 7 Close the Windows Firewall with Advanced Security window Configure USB Power...

Страница 35: ...the registry Caution Editing registry entries may be hazardous to the health of your Windows installation Table 17 CAV 4 2 Registry Entries Registry Key CAV 4 2 GUI Default value Description Ethernet...

Страница 36: ...between the programs The operating status of the CAV 4 2 is shown on the left most button of the main screen menu of the CAV 4 2 GUI This button toggles between Local Mode and Remote Mode A green ico...

Страница 37: ...sample Click center of carousel for bath options Screen sliders Left right arrows Slides between screens Status Sensors Displays the status of the bath sensors Red unavailable Green covered Gray uncov...

Страница 38: ...32 CAV 4 2 Operation Manual Figure 24 Main Screen Figure 25 Bath Screen Bath screen menu Carousel Slider Bath 1 Status Status Main screen menu Actions Bath 2 Actions Carousel Carousel Slider Slider...

Страница 39: ...he general interface application and instrument analysis specific modules Figure 26 shows a typical VISCPRO II interface with an open instrument window analysis log application specific status window...

Страница 40: ...vice servicing an attached instrument Window managing the open windows Help managing VISCPRO help CAV 4 2 Instrument Window Use this window to view the status of the instrument and manage sample test...

Страница 41: ...window If no user is logged in VISCPRO II displays the default account Unknown Technician The CAV 4 2 GUI does not display login status Log In Log in as soon as possible to avoid problems You can log...

Страница 42: ...I click Users Logout Connect VISCPRO II to the CAV 4 2 VISCPRO II and the CAV 4 2 must be set up and communicating prior to attempting to establish a connection Refer to Connecting with VISCPRO II for...

Страница 43: ...lower the display hood and plumbing lid 2 Carefully insert a thermometer through the access hole in the display hood and into the bath until the top of the thermometer is in the middle of the capilla...

Страница 44: ...scometer tube sensors The Train viscometer tube sensors window opens 4 Optional Check Prewash to run a wash cycle prior to training sensors 5 Optional Check Trip Points Only to skip adjusting the powe...

Страница 45: ...n the vial is raised into position and the viscometer tube displaces some sample 3 Follow your laboratory practices to prepare 10 mL samples and load the vials into the carousel 10 mL is half a vial 4...

Страница 46: ...all entries from all trays Save Tray to Archive saves the current tray carousel to an archive file Each saved tray is associated with a specific bath You cannot save a tray for bath 1 and load it int...

Страница 47: ...ociated with the sample test Preheater settings can be modified by editing the configuration of a specific sample test or editing the test method template See Table 21 Table 21 Preheater Settings Para...

Страница 48: ...the correct tube and enter the appropriate number of duty cycle into the Sample Cup Heater Duty Cycle Parameter Value field Click Save and then Close 3 For CAV 4 2 GUI navigate to the appropriate Bat...

Страница 49: ...un all of the calibration standards as method Verify Known KV 3 When all tests have completed from the VISCPRO II Menu select Configure instrument group instrument Tube Calibration The Tube Calibratio...

Страница 50: ...t Method Settings For VISCPRO II select Configure instrument group instrument Print Instrument Settings The Select Methods to Print window opens Select the methods to print Shift left click to select...

Страница 51: ...Type No preheat Minimum preheat starts the preheat cycle as soon as the previous sample begins running and runs for at least the set preheat time Serialized preheat starts the preheat cycle after the...

Страница 52: ...x time sec to fill the solvent bulb with solvent A Maximum Solvent B Fill Time Max time sec to fill the solvent bulb with solvent B Maximum Solvent C Fill Time Max time sec to fill the solvent bulb wi...

Страница 53: ...lb 1 Overdraw Time Time sec that the sample is pulled past the target sensor during a bulb 1 sample fill Bulb 2 Overdraw Time Time sec that the sample is pulled past the target sensor during a bulb 2...

Страница 54: ...lux determinations in order to be considered for inclusion in a matched set Drop Criteria Mode Determines how the efflux determination will be selected for inclusion in a matched set Use Percent Diffe...

Страница 55: ...II database 1 Select Analysis View Analysis The Choose Analysis window opens 2 Open Basic Package 3 Click on CAV DATA Table 4 Select Define and Open New Configuration Click OK The CAV Analysis Configu...

Страница 56: ...KE contribution of the kinetic energy correction to the measured viscosity Known KV Value entered for the known KV of the sample Diff KV difference between the measured KV and the known KV Temp Averag...

Страница 57: ...baths sample handlers and valve controls It is installed directly onto the respective controller boards using the UI updater VISCPRO II this software is installed on the controlling PC Tools and Mater...

Страница 58: ...der mode 8 After the CAV finishes its rebooting routine power cycle the unit by completely turning it off with the power switch on the hood waiting 10 seconds then turning it on Update the Controller...

Страница 59: ...2 Drain the silicone bath fluid into a clean container and save for refilling the unit 3 Raise the hood 4 Note the solvent line connections Gently unscrew the solvent lines from the top of the viscom...

Страница 60: ...anged 17 Train the sensors 18 Verify the Default Wash and Method Settings especially Verify Known KV for the bath in which the tube was changed 19 Calibrate the new viscometer tube Replace Power Suppl...

Страница 61: ...dosing chasing must be adjusted to see the solvents that are drawn past them When the chamber is full of solvent adjust the sensors by turning the set screws counter clockwise until the associated gr...

Страница 62: ...r in excess of the terms of this warranty shall not be binding upon the Company unless placed in writing and approved by an officer of the Company Reagent and Chemical Warranty CANNON Instrument Compa...

Страница 63: ...return of the product to your location A detailed explanation of the reason for the return If the product is not covered by warranty the customer will be provided with an estimate of the repair costs...

Страница 64: ...2139 High Tech Road State College PA 16803 USA 800 676 6232 814 343 8000 Fax 814 353 8007 sales cannoninstrument com www cannoninstrument com CANNON INSTRUMENT COMPANY rev MAY6 2022...

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