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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

1. EXPLANATION OF SYMBOLS AND 

SAFETY INSTRUCTIONS

1.1.  Explanation of symbols

CAUTION!

 - Important 

recommendation 

or 

warning 

concerning safety conditions during 

installation and operation of boiler.

 

DANGER!

  - 

fault  or  improper  use 

may  cause  injury  or  be  hazardous 

to life of humans or animals.

FIRE HAZARD!

fault  or  improper 

installation  and  operation  may 

cause fire.

INFORMATION

Important 

information  on  the  proper 

operation of the product.

1.2.  Requirements  to  boiler  installation 

room

This 

manual 

contains 

important 

information  for  the  safe  and  correct 

installation,  start-up  and  trouble-free 

operation and maintenance of the boiler.

The Pellet boiler can be used for heating 

rooms  only  in  the  manner  described  in 

this manual.

The  application  and  any  other  was  the 

area of operation is not recommended by 

the manufacturer and is not responsible 

for the occurrence of defects or failures.

Note the boiler type data on the factory 

rating  label  and  the  technical  data 

provided in chapter 14 in order to ensure 

proper operation of the product.

1.2.1.  Instructions to boiler installer

During  installation  and  operation,  the 

country-specific 

requirements 

and 

regulations must be observed:

• Local  construction  regulations  on 

installation,  air  supply  and  exhaust 

gas  extraction  as  well  as  chimney 

connection.

• Regulations  and  norms  concerning  the 

fitting  of  the  heating  installation  with 

safety devices.

• Required installation of a smoke 

detector in the boiler room.

Customer  must  undergo  boiler 

operation/maintenance  training 

by  authorized  installer/service 

shop

i

Use only original BURNiT parts

WARNING! Installation and setup 

of  the  boiler  should  be  done 

by  an  authorized  specialist  / 

service shop and must follow the 

safety  instructions  and  rules  of 

operation.

DANGER 

of 

intoxication, 

suffocation.

Inadequate  inflow  of  fresh  air 

to the boiler room may result in 

dangerous leak of exhaust gases 

during boiler operation.

- Make  sure  the  air  inlets  and 

exhaust  gas  outlets  are  not 

clogged or closed.

- If  faults  are  not  remedied 

immediately, the boiler must not 

be operated.

- The user must be provided with 

written  instructions  on  the  fault 

and the hazard it entails.

!

DANGER  of  fire  when  burning 

flammable materials or liquids.

- Flammable 

materials/liquids 

must not be left in close proximity 

of the burner and heating boiler. 

- Instruct  system  user  of  the 

allowed  minimum  clearances 

from surrounding objects.

It  is  mandatory  to  assure  a 

backup  power  generator  of 

corresponding rated power! (see  

table 1)

Содержание Pell Easy 20

Страница 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL PELLET BURNING BOILER Pell Easy series Version p0 0 2 EN ...

Страница 2: ...2 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE ...

Страница 3: ... HEATING BOILER 11 7 SETUP OF THE HEATING BOILER 11 7 1 Connecting the boiler to a chimney 11 7 2 Connecting the boiler to the mains power supply 13 7 3 Connecting the boiler to the heating installation 16 7 4 Air Bleeding 16 7 5 Connecting diagrams 18 8 FILLING THE HEATING INSTALLATIO 22 9 OPERATION OF BOILER 21 9 1 Operation of pellet boiler Pell Easy 21 9 2 Important recommendations for long la...

Страница 4: ...ion the country specific requirements and regulations must be observed Local construction regulations on installation air supply and exhaust gas extraction as well as chimney connection Regulations and norms concerning the fitting of the heating installation with safety devices Required installation of a smoke detector in the boiler room Customer must undergo boiler operation maintenance training ...

Страница 5: ... only and to that end you must regularly inspect the boiler room Do not use flammable liquids for ignition or increase of burner output Clean the boiler surface using non flammable agents only Do not place flammable objects onto the burner housing and heating boiler cabinet or in their proximity see diagram 1 for the minimum clearances Do not store flammable materials in the boiler room It is mand...

Страница 6: ...oftwood layered wood Class C3 easy flammable Asphalt cardboard cellulose tar fiberboard cork polyurethane polyethylene Diagram1 Recommended clearances between boiler and walls 1 2 3 Minimum clearances for installation and flammability of construction materials The applicable minimum clearances in your country may differ from the ones specified below Please consult your installer The minimum distan...

Страница 7: ...ner self cleaning function 3 controls the operation of central heating circulation pump 4 controls the operation of DHW domestic hot water pump 5 controls by room thermostat 6 flue gas sensor Efficient To keep from losing heat into the ambience the boiler is insulated on the outside by 50 mm high temperature wool With its inteligent state of the art combustion control system the Pell Easy boiler a...

Страница 8: ...ed Easy loading In most cases the boiler hopper needs loading only once a week this depends on the hopper capacity Better control of fuel quantity The small size of the pellets allows for precise fuel feeding On the other hand the supply of air for reaching optimal combustion efficiency is easier to adjust since the fuel quantity in the combustion chamber remains constant and predictable Fuel effi...

Страница 9: ...3 5 Melting point of ash C 1200 1100 Chlorine content Ма 2 0 02 0 02 0 03 Sulfur content Ма 2 0 03 0 03 0 04 Nitrogen content Ма 2 0 3 0 3 1 0 Copper content mg kg 2 10 10 10 Chromium content mg kg 2 10 10 10 Arsenic content mg kg 2 1 0 1 0 1 0 Cadmium content mg kg 2 0 5 0 5 0 5 Mercury content mg kg 2 0 1 0 1 0 1 Lead content mg kg 2 10 10 10 Nickel content mg kg 2 10 10 10 Zinc content mg kg 2 ...

Страница 10: ...on the label to be protected from adverse weather conditions snow rain and dust from the shocks and other activities likely to cause damage In case of malfunction of the fan or the motor drive noise friction or failure of high tech elements such as broken controller screen contact your nearest authorized service center for repairs and maintenance The boiler is securely fastened with fasteners to a...

Страница 11: ...f a net or grate The size of the vent is calculated according to the formula А 6 02Q where А area of the vent in cm2 Q boiler output in kW Remove the packaging without polluting the environment Observe building supervision instructions in particular the existing Ordinance on combustion devices and storage of combustion materials on building requirements applicable to installation sites and on vent...

Страница 12: ...n the effective section of the chimney and must not narrow Avoid using elbow joints The chimney cleaning opening has to be in its lowest part The chimney s wall has to be three plied where the medium layer is from mineral wool The thickness of the insulation is not less than 30 mm when the chimney is setting up inside the house and the thickness is 50 mm when the setting up is outside Please entru...

Страница 13: ...witch off the voltage and secure the unit against accidental restart Observeinstallationinstructions It is mandatory to assure a backup power generator of corresponding rated power see table 1 Improper cable connections may damage the regulator The device may be damaged if struck by a lightning Make sure it is unplugged during the storms To bring into exploitation the boiler and auger must be conn...

Страница 14: ...14 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 3 Wiring diagram of connection of boiler elements to the controller FUMIS Alpha 65 ...

Страница 15: ...15 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 4 Wiring diagram of connection of boiler elements to the controller Fumis Alpha 75 ...

Страница 16: ... heating installation Such connection must be performed by a technician service shop authorized for such operations To bring into exploitation the boiler and auger must be connected to the electricity network 220V 50Hz with power cord Create tight connection with the electrical mains which complies with the local regulations It is mandatory to install a three way valve Laddomat or similar or a fou...

Страница 17: ...e requirements specified in the manual see section 3 Fuel Formation of clinkers and noncombustible inclusions inside burner body Cause Solution Utilization of low quality pellets see section 3 Fuel Use only fuel which meets the requirements specified in the manual Low performance of the automatic cleaning system Increase the frequency of inclusions of self cleaning system Improper setting of fuel ...

Страница 18: ...TION and OPERATION MANUAL TE 7 5 Schemes of connection to the heating system Diagram 45 Connection of boiler Pell Easy to three way valve Such connections must be performed by a technician service shop authorized for such operations ...

Страница 19: ...19 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 6 Connection of boiler Pell Easy to P type buffer tank and three way valve BUFFER ...

Страница 20: ...20 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 7 Connection of boiler Pell Easy to combi tank KSC2 flat plate solar collector PK and three way valve BUFFER ...

Страница 21: ...21 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 8 Connection of boiler Pell Easy to solar tank SON buffer thank P flat plate solar collector PK and three way valve ...

Страница 22: ...easures the temperature of the exhaust gases Ignition and stop are controlled by the exhaust gas sensor which gives information to the control unit The power is determined by the adjusted maximum temperature in the boiler as shortly before reaching it it starts modulating Self cleaning system The boiler has a self cleaning feature that allows self cleaning of the combustion chamber At regular inte...

Страница 23: ...ell Easy pellet boiler Attention Important instructions regarding cleaning of boiler Caution Hot surfaces Before cleaning the boiler make sure the fire in it has died out and the boiler has cooled down Cleaning the ash from the ash container once a week is a must It is done by removing the two wing nuts laying on the both sides of the ash container Pull the ash container and clean it After it is e...

Страница 24: ...m 12 Unmount by using the screwdriver the four screws size M5 After that unmounts the revision cover Diagram 13 After the revision cover is unmounted there is direct access to the fan turbine Do detailed cleaning by using brush and vacuum cleaner of the ash on the fan turbine as well as the zone around it After the zone is well cleaned put the revision cover back and clamp well the four screws siz...

Страница 25: ...gram 15 Pull up carefully the revision cover altogether with resistance spirals Remove the cover from the boiler Diagram 16 After the revision cover is removed clean well the ash over the pipes and the inner surface of the boiler by using brush and vacuum cleaner Make sure that the lower pipe parts on the bottom are also well cleaned as it is the most ash collecting part Diagram 17 ...

Страница 26: ...26 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE ...

Страница 27: ...27 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 1 10 MICROPROCCESOR CONTROLLER 10 1 Explanation of Symbols ...

Страница 28: ...28 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE 10 2 Controller Menus ...

Страница 29: ...29 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL ...

Страница 30: ...30 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE ...

Страница 31: ...31 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL ...

Страница 32: ...1 Display screen error Contact your service Service Icon is on Е004 Display controller communica tion error Contact your service Service Icon is on Е101 Ignition failed high temperature in the water jacket of the boiler Contact your service Service Icon is on Е102 The chimney the intake air pipe or the boiler burner are blocked Contact your service Service Icon is on Е106 Defective or non contacti...

Страница 33: ...oor and glass Clean the turbulators Clean the lower ash pan Clean the T еhaust fit tings outside the boiler Clean the exchangers and remove ash incrustation Clean the chimney Circulation pump inspec tion Hudraulic leaks inspection Door dasket incpection Start up spark plug inspec tion Door clousure operation With poor quality pellets cleanning frequency must be increased Таble 9 Table For operatio...

Страница 34: ...e Play for Android based devices and App Store for iOS based devices You can download the app by typing exactly Burnit in the search window of your smart device smart phone or tablet 11 2 Installation of WI FI module Follow the procedure steps exactly as they are written Step 1 Disconnect the electrical cable of the Pell Boiler from the electrical supply Step 2 Disconnect the display cable from th...

Страница 35: ...your Wi Fi choose NO Step 9 A n e w w i n d o w w i l l o p e n i n t h e a p p which shows you to press the Setup WiFi reset b u t t o n o n t h e m o d u l e After this the module starts searching for a network and the WiFi light on the module starts blinking fast Step 10 Go at the WiFi networks list in the settings of your smart device and choose the network WiRCU XXXXXX Go back in the app and ...

Страница 36: ...on t type anything Step 12 Now you have successfully connected the WiFi module with internet After this disconnect the module from the electrical supply and reconnect it again When you finish the procedure the WiFi and status lights on the module must be on Back in the app choose Done Step 13 Connect the module and the splitter by a cable found in the box set Use the second socket of the splitter ...

Страница 37: ...d the PIN code which can be found written on the card from the box set or on the WiFi module Your smart device is now connected to the boiler 11 3 Burnit app abblities After your smart device is already connected with the boiler With и you can adjust the temperature you want the boiler to maintain At the bottom right of the screen is the timer button from which you can set the boiler to start heat...

Страница 38: ... It also has the option to start in exact days hours and minutes Or you can set the timer to start on a specific date At the start window in the top left there is a button which shows you more options Again with и you can adjust the working power of the boiler ...

Страница 39: ...39 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL In settings you can adjust the language of the app the notifications and the temperature unit 1 App Language 2 Notifications ...

Страница 40: ...ATION and OPERATION MANUAL TE 3 Temperature units From the service info button you can see information about the boiler number of starts working hours heating hours service hours over temperature errors adjusted power time and more ...

Страница 41: ...ANUAL The warranty terms are described in the Service booklet included in the supply 12 WARRANTY TERMS 13 TECHNICAL FEATURES 13 1 Technical features of Pell Easy pellet boiler 13 1 1 Elements of Pell Easy pellet boiler 1 2 3 4 5 6 7 8 9 10 12 13 14 15 11 ...

Страница 42: ...s 5 Pump 6 High efficiency thermal insulation 7 Fume exhaust fan of the boiler 8 Expansion vessel 9 Revision plate 10 Microprocessor controller 11 Water mantle 12 Combustion chamber 13 Burner 14 Container for ashes 15 Inspection opening 16 Hot water outlet 17 Cold water inlet 18 Flue 19 Sleeve for drain 20 Incoming air pipe Diagram 20 Elements of Pell Easy pellet boiler ...

Страница 43: ...d fuel wood pellets diameter 6 8 mm ЕN ISO 17225 2 2014 Exhaust gas temperature operation mode C 100 120 72 120 72 120 Mass flow of exhaust gases Minimum Maximum heat output kg s 0 0045 0 01 0 0182 0 0077 0 0182 0 0077 Operating temperature range C 55 85 55 85 55 85 Minimum return water temperature C 45 45 45 Operating pressure bar 3 3 3 Weight kg 252 347 370 Capacity of Pellet fuel hopper L 75 90...

Страница 44: ...Z D F A B D L L 227 227 115 M Pell Easy 20 Fume exhaust fan of the boiler W Ash and soot container Х Inspection hatch Y Top loading hatch of fuel hopper Z Boiler class according to EN 303 5 2012 г class 5 class 5 class 5 Fuel period at nominal power Qn h 13 21 5 21 5 El consumption in mode Stand by Power W 3 3 3 ...

Страница 45: ...e containing materials with adverse effect on health and environment According to Directive 2002 96 EC re garding electrical and electronic equip ment waste disposal thereof is required separately from the normal flow of solid household waste Expired appliances must be collected separately from other recyclable waste containing substances hazardous to health and environment Both metal and non meta...

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Страница 47: ...47 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL ...

Страница 48: ...ISO 9001 2008 BUREAU VERITAS Certification tel 359 700 17 343 www burnit bg ...

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