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CAUTION!

Observe the safety instructions of this installation

and maintenance manual before placing the boiler in ope-
ration.

DANGER!

If installation, adjustment, modification, operation or main-
tenance of the heating system is carried out by an unqua-
lified person, this may result in danger to life and limb or
property damage. The directions of this

installation and maintenance manual must be followed

precisely. Contact a qualified service company,

service provider or the gas company if support or

additional information is needed.

NOTICE!

The operating manual is a component of the technical do-
cumentation and must be handed over to the operator of
the heating system. Discuss the instruction in this manual
with the owner or operator of the heating system to ensu-
re that they are familiar with all information required for
operation of the heating system.

In the Commonwealth of Massachusetts this boiler must
be installed by a licensed plumber and gasfitter.

Installation and Servicing
Instructions

Condensing boiler for
operation with fan-
assisted gas burner

7 747 015 037-00.1RS

Logano plus SB615

7 747 016 908

- 04/2011

US

For heating contractors

Please read carefully before
installing and servicing.

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Содержание Logano plus SB615

Страница 1: ...itional information is needed NOTICE The operating manual is a component of the technical do cumentation and must be handed over to the operator of the heating system Discuss the instruction in this manual with the owner or operator of the heating system to ensu re that they are familiar with all information required for operation of the heating system In the Commonwealth of Massachusetts this boi...

Страница 2: ...dards and regulations 5 4 Pack contents 7 5 Specifications dimensions and connections 8 6 Boiler Installation 10 7 Installation 11 7 1 Thermal insulation and outer jacket panels 11 7 2 Mounting and wiring the Logamatic controls 15 7 3 Burner door and burner 17 7 4 Boiler jacket 18 7 5 Nameplate 20 7 6 Flue systems 20 7 7 Neutralizer unit 23 7 8 Water connections 23 8 Commissioning 24 9 Servicing 2...

Страница 3: ...ing contractor Risk of poisoning from escaping flue gases when combustion air supply is inadequate z Never close off or reduce the size of air inlet or outlet vents z The boiler must not be operated until the obstruction has been removed z Inform the system operator in writing of the problem and associated danger Danger of explosion of flammable gases z Any work on components that carry gas may on...

Страница 4: ...eanest possible combustion z Recommendation for users Sign a maintenance and servicing contract with an ap proved heating contractor covering annual servicing and condition based maintenance z Servicing and repairs may only be carried out by a cer tified heating engineer z Have any faults immediately repaired in order to prevent further damage to the system z The operator is responsible for the ge...

Страница 5: ...Installation Code for Gas Burning Appliances and Equipment CAN CGA B 149 and the applicable local regulations and requirements for the appliance category The relevant authorities and regulatory bodies must be informed before installation starts Where required by local regulations the system must com ply with the American Society of Mechanical Engineers Safety Code for Controls and Safety Devices f...

Страница 6: ...natural gas Observe information provided by burner manufacturer Safety limits Maximum flow temperature 208 F 98 C Permissibleoperating pressure 500 000 630 000 BTU hr 145 185 kW 30 psi 2 0 bar 820 000 106 000 BTU hr 240 310 kW 1 360 000 2 180 000 BTU hr 400 640 kW Maximum cycle time for Safety temperature limiter 40 s Temperature control 40 s Tab 1 Safety limits ...

Страница 7: ...and installation components pack aged in a wooden crate and cardboard The assembly components are located in Pack A Controller with wiring diagram and operating instruc tions for electronic control of boiler and heating system packed in box optional Neutralizer unit packed in box special order option Hydronic control package consisting of aquastat low water cut off relief valve and temperature pre...

Страница 8: ...ensions and connections Tab 2 Key to Fig 1 ØAA Boiler breech inner diameter AKO Condensate outlet EK EL Cold water inlet drain H Boiler height excluding controller H1 Boiler height including controller Logamatic 4311 12 controller H 10 235mm HAA Flue socket height RK1 Boiler return RK2 Boiler return VK Boiler flow M Sensing point for temperature sensor immersion sleeve L Boiler length inc outer ca...

Страница 9: ...s 1709 1725 1866 1914 2154 2845 2900 Boiler return RK1 F 149 176 212 212 Boiler return RK2 F 104 149 149 176 Flue gas temperature F 1 104 104 115 115 108 111 111 F 2 151 151 160 160 154 156 160 Available flue pressure inch W C Varies depending on burner Flue gas back pressure inch W C 0 48 0 62 0 88 0 96 1 20 1 43 1 77 Tab 3 Specifications 1 Flow return temperature 40 C 30 C 2 Flow return temperat...

Страница 10: ... account Fig 2 Boiler room for dimensions see Tab 4 Take burner size into account 32 min 4 min 8 Recommended and minimum wall clearances in inch mm Boiler rating Clearance A1 Clearance A2 1 Lengh L Width B Width Height Delivered recomm inch mm 145 36 914 72 1829 72 1816 36 900 29 720 53 1340 minimum inch mm 24 610 48 1290 recomm inch mm 185 36 914 72 1829 72 1816 36 900 29 720 53 1340 minimum inch...

Страница 11: ...t front of boiler body Fig 4 Item 4 z Close burner door and secure in position with hex bolts USER NOTE Except when fitting the front thermal insula tion pad the combustion chamber must re main sealed by the burner door so that the stainless steel combustion chamber is not damaged by any welding or grinding work Fig 3 Sliding the thermal insulation jacket underneath the boiler Item 1 Hinge bolt 7 ...

Страница 12: ...ith trapezoid cutout facing down so that the 2 holes match up with the bolts at the top and fix with nuts z Position the top flange of the side members in the cut out in the front and rear cross members Fix with 2 self tapping screws placed through the hole at the front and the slot at the rear Fig 5 Fixing rear thermal insulation 7 747 015 037 05 1RS Fig 6 Positioning and fixing front and rear cr...

Страница 13: ... insulation jackets behind side panel flanges z Insert the two bosses of the cable strain relief for the burner cable into the holes in the left or right side panel flange z Cut burner cable to required length place in cable strain relief close tab and secure with 2 self tapping screws Fig 8 Fitting side panels 7 747 015 037 14 1RS USER NOTE The cutout in the flange of each side panel section must...

Страница 14: ...ping screws on each side on SB615 400 to 640 boil ers Fig 11 z Screw 1 or 2 cable clips or cable guide to top flanged edge Fig 10 Screwing rear panel sections in place boiler SB615 145 to 310 Item 1 Lower rear panel Item 2 Upper rear panel Item 3 Cable clamp 7 747 015 037 06 2RS 3 3 2 1 USER NOTE On the SB615 145 to 310 boilers the rear panel consists of 2 sections Fig 10 whereas on the SB615 400 ...

Страница 15: ...ry and unroll to required length to reach the boiler well z Fit controls in position by locating the front catches in the oval slots pulling the controller forward and then tipping backward until the flexible catches on each side snap into place see arrows in Fig 13 z Secure the controls to the boiler using the two screws Fig 13 Item 3 Fig 12 Positioning and fixing front boiler top panel 7 747 015...

Страница 16: ...e strain relief on the cables z Fit cover plate to controller and secure with the two screws Fig 13 Item 1 z Route capillary tubes with temperature sensors to boil er well insert and push fully home Fig 14 Cable strain relief Item 1 Plastic clip Item 2 Rear panel 7 747 015 037 10 1RS 1 2 3 4 Fig 15 Inserting temperature sensor in boiler well USER NOTE Take care to ensure correct cable and capil la...

Страница 17: ...asher and the two hinge pins on the other side Fig 17 Item 2 Remember the washer Fig 16 Inserting plastic coil in immersion sleeve Item 1 Balancing spring Item 2 Plastic coil Item 3 Sensor retaining clip Item 4 Well 4 2 1 3 USER NOTE To ensure good contact between the well Fig 16 Item 4 and the sensor surfaces and thus establish reliable heat transfer the wavy spring Fig 16 Item 1 must be placed b...

Страница 18: ...on 1 7 5 16 185 USER NOTE Follow the burner manufacturer s instruc tions when fitting the burner The appropriate burner plate must be used modified according to the make model of the burner The gap between the burner tube and the thermal insulation must be sealed by the in staller Fig 18 Refractory is supplied with the boiler It must be cut to the right size to fit Fig 19 Fitting boiler top panel ...

Страница 19: ...on lower front panel in the slots in the side panel flanges z Locate the rail on the front top panel and lower the top edge of the top front panel down onto the rail Fig 21 Item 2 z Position hooks Fig 21 Item 3 on top and bottom fas cia panels into the front panels z Fix appliance insignia plate Fig 21 Item 4 to front panel Fig 20 Fixing the bottom cross member Fig 21 Fixing upper and lower front ...

Страница 20: ...ney flues z Building code approved moisture and condensate re sistant flue pipes and chimney flues must be used z Before commissioning the heating system check that the flue system used is suitable for the boiler z Follow guidelines in planning instructions z Check the flue connection for leaks z Follow the installation instructions of the flue system manufacturer Fig 22 Attach paper rating plate ...

Страница 21: ...nsation or steam would be a nui sance or where they would affect the operation of con trols gas meters or other equipment z Flue gas should not be discharged directly into areas sheltered from the wind corners or directly behind trees or bushes Vertical flues z Roof penetrations should follow all applicable codes and the vent manufacturer s instructions The vent should never be installed at less t...

Страница 22: ...pecified in NFPA 54 Flue systems The flue system is designed as a positive pressure system The minimum diameter of the flue pipe is 6 150 mm Horizontal flues must be supported at least every 6 feet 160 cm by wall brackets and vertical flues must be supported along their horizontal runs to prevent heavy stresses in those places Permissible flue pipe lengths for SB615 boiler Condensate drainage The ...

Страница 23: ...capped z With reference to Section 7 2 the connection M Fig 15 page 16 must be sealed off with a 3 4 cap if no controller is used z Check all connections for leaks USER NOTE The vent pipes must be installed in a way that the condensate can freely drain from the flue pipe into the boiler If that is not possible install drain tees in the vent pipe to drain away the condensate Use only stainless stee...

Страница 24: ...fore filling is essential to flush the en tire heating system In order to prevent sludge and corrosion the quality of the first fill and replenishment water must be tested refer to supplementary sheet Water treatment USER NOTE Follow the installation instructions for the neutralizer unit Commissioning should be carried out ac cording to the operating instructions for the boiler the burner and the ...

Страница 25: ...ut by a cer tified gas installer USER NOTE The operator is required to have the heating system regularly serviced and cleaned The entire heating system including the neutraliz er unit should be serviced once a year We recommend that a maintenance contract is signed The servicing work carried out should be re corded on the checklist see section 9 3 Checklist Burner servicing should be carried out i...

Страница 26: ...G RISK OF FATAL INJURY from touching components carrying live electrical current z Always isolate the system from the elec trical power supply before carrying out any servicing work z Prior to opening the control shut down the power supply by turning off the emergency shut off switch or dis engaging the heating system circuit bre aker and prevent from accidental reactivation CAUTION RISK OF BOILER...

Страница 27: ...lose burner door and screw down with bolts z Place baffle plate in position and fix and seal with angle brackets Fig 26 Ensure it is tight all around z Attach thermal insulation with clips z Refit lower and upper front panels Fig 24 z Start up the system USER NOTE When cleaning the secondary heat ex change pipes the entire bristle part of the brush must go right through the pipe and out the back b...

Страница 28: ... 9 Flush out condensate outlet trap Fig 23 page 23 10 Inspect clean flue box 11 Inspect replace boiler door seal 12 Inspect replace silicon seal on baffle plate 13 Screw drain hose back onto condensate outlet 14 Refit and secure baffle plate refit outer casing panels 15 Pour water approx 3 gal 10 liters into heat exchanger through combustion chamber 16 Close burner door and screw down with bolts 1...

Страница 29: ...oved with a fork lift by placing the forks under the boiler supporting framework For lifting using a rigging crane use only the lifting provisions supplied near the front and rear of the boiler When lifting the boiler using chains make sure that at least two chains are load bearing Lift up very carefully Maintain less than a 45 degree angle with the vertical when lifting the boiler with chains or ...

Страница 30: ...Notice Logano plus SB615 Technical specifications are subject to change without prior notice 30 ...

Страница 31: ...Notice Logano plus SB615 Technical specifications are subject to change without prior notice 31 ...

Страница 32: ...el 603 552 1100 Fax 603 584 1681 www buderus net Products manufactured by Bosch Thermotechnik GmbH Sophienstrasse 30 32 D 35576 Wetzlar www buderus de Bosch Thermotechnology Corp reserves the right to make changes without notice due to continuing engineering and technological advances ...

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