03-52
MMC2005-001_03A.FM
SECTION 03 - CHASSIS PREPARATION
FRAME
FRAME CLEANING
NOTE:
For bare alu
m
inu
m
fra
m
es use only
alu
m
inu
m
cleaner and follow instructions on con-
tainer. (Dursol cleaner or equivalent).
Clean fra
m
e and tunnel with appropriate cleaners
and rinse with high pressure hose.
CAUTION:
Never direct high-pressure water jet
towards decals. They will peel off.
T
ouch up all
m
etal spots where paint has been
scratched off. Spray all bare
m
etal parts of vehicle
with
m
etal protector.
S
eat Clea
n
i
n
g
For all
m
odels, it is reco
mm
end to clean the seat
with a solution of
war
m
soapy water
, using a soft
clean cloth.
CAUTION:
Avoid use of harsh deterge
n
ts such
as stro
n
g soaps, degreasi
n
g solve
n
ts, abrasive
clea
n
ers, pai
n
t thi
nn
ers, etc., that
m
ay cause
da
m
age to the seat cover.
FRAME WELDING
Alu
m
i
n
u
m
Fra
m
e
– No welds should be done on alu
m
inu
m
fra
m
e
except if
m
entioned or required on a Bo
m
-
bardier bulletin.
– Use ER-
5
3
5
6 rods for MIG or
T
IG welding.
CAUTION:
Before perfor
m
i
n
g electrical weld-
i
n
g a
n
ywhere o
n
the vehicle, u
n
plug MPEM.
O
n m
odels equipped with a battery, also u
n
-
plug the
n
egative cable. This will protect the
electro
n
ic box a
n
d battery agai
n
st da
m
age
caused by flowi
n
g curre
n
t whe
n
weldi
n
g.
A32E0WB
TYPICAL — MPEM UNPLUGGED
CAUTION:
If weldi
n
g is to be do
n
e
n
ear plastic
m
aterial, it is reco
mm
e
n
ded to either re
m
ove
the part fro
m
the area or to protect it with alu-
m
i
n
u
m
foil to preve
n
t da
m
age.
FRAME COMPONENT
REPLACEMENT
Drilli
n
g Procedure
W
hen drilling self-piercing rivets, use Superta-
niu
m
T
M
drill bit (P/N
5
29 031
8
00), available in a
5
mm
(3/16 in) size and shipped in packs of 2.
For proper drilling instructions and to prevent pre-
m
ature wear, follow the procedure below.
Always use a variable speed electric drill.
Partially drill rivet end — not the rivet head.
Maintain a slow to
m
ediu
m
speed at all ti
m
es
when drilling.
T
he proper speed is attained when
a constant chip is ejected.
NOTE:
T
o increase bit life, use Bo
m
bardier syn-
thetic chaincase oil (P/N 413
8
03 300) as a cutting
oil.
CAUTION:
High speed drilli
n
g will cause exces-
sive heat which
m
ay destroy the cutti
n
g edge
of the bit; therefore, avoid usi
n
g p
n
eu
m
atic
drills.
A03H2FA
TYPICAL
Cut rivet using a chisel.
Re
m
ove riveted part.
Drive out re
m
aining rivet head using a punch.
Содержание ski-doo MACH Z 1000 SDI
Страница 1: ...Mmc 2005 001 Racing FH8 Wed Sep 15 15 27 01 2004 Page 1 C M Y CM MY CY CMY K...
Страница 118: ...04 36 MMC2005 001_04A FM SECTION 04 SUSPENSION SC 3 SC 4 RAS SC IV REAR SUSPENSION 0...
Страница 124: ...04 42 MMC2005 001_04A FM SECTION 04 SUSPENSION SC 3 SC 4 RAS...
Страница 196: ...05 72 MMC2005 001_05A FM SECTION 05 ENGINE PREPARATION FUEL TANK AND FUEL PUMP All Models except SDI 2 4 3 1 A33C2VS...
Страница 289: ...SECTION 06 DRIVE SYSTEM MMC2005 001_06A FM 06 27 422 A01D3JA 417 222 562 427 A01D3KA 417 222 677...
Страница 473: ...SECTION 12 SERVICE TOOLS MMC2005 001_12A FM 12 29 N Scratch remover P N 861 774 800 APPLICATION All models...
Страница 476: ...MMC2005 001_13A FM 13 1 SECTION 13 ACCESSORIES TABLE OF CONTENTS 0 ACCESSORIES 13 02...
Страница 493: ...Mmc 2005 001 Racing FH8 Wed Sep 15 15 27 01 2004 Page 1 C M Y CM MY CY CMY K...