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ROUTINE REPLACEMENTS

Planned replacement is advised to ensure both safety and good performance. The suggested intervals 
between replacements are for bicycles subjected to normal use; the most appropriate timing depends on 
the conditions of use and riding style. We recommend you use only genuine Brompton replacement parts for 
safety-critical components. Ensure you adhere to the instructions on replacement.

ALUMINIUM COMPONENTS

 As on other lightweight machines, aluminium alloy is used in the construction 

of the Brompton, and this material has a finite design life before failure. In normal use, the risk of aluminium 
fatigue failure is remote, even after many thousands of miles. However, the risk of failure increases with use, 
especially with hard riding or other severe loading. As such a failure could cause injury, the hinge clamp 
plates, handlebar, chain set, seat pillar and pedals should be replaced every 5,000 miles (more frequently if 
they are subjected to hard use), and we recommend that these items are checked regularly.

TRANSMISSION 

All Brompton bicycles have a self-adjusting, sprung chain tensioner to maintain correct 

chain tension. Over time, the chain and sprockets will wear, commonly known as chain stretch; this will result 
in inefficient and rough power transmission. We recommend replacing the chain and sprockets every 2,000 
– 3,000 miles, but regular cleaning and lubrication will prolong the chain’s life. Never use a new chain on 
worn sprockets or vice versa. To measure chain stretch, you may wish to use a chain stretch tool. 

BRAKES 

Cables do not have an indefinite life, and to reduce the risk of failure, replace the cables at 

intervals of 4,000 miles or less. New outer-cables should be exactly the same length as the original; for best 
results, use genuine Brompton-specific cables and have them fitted by an authorised Brompton dealer or 
certified bicycle technician. Cables that are the incorrect length could affect the safety and performance of 
your bicycle.

GEAR CABLES

 These should be replaced at the same interval as brake cables. As Brompton cables are 

specifically designed for Brompton bikes, only genuine Brompton cables should be used. Have them fitted 
by an authorised Brompton dealer or certified bicycle technician. Cables that are the incorrect length could 
affect the safety and performance of your bicycle.

BRAKE BLOCKS

 When brake blocks are new they have grooves on the braking surface; once those 

grooves are less than 1mm deep or no longer visible, the pads should be replaced. As brake pads are critical 
to the safe function of your brakes, we recommend you have them fitted by a qualified bicycle technician. 
Ensure you use genuine Brompton replacement brake pads, designated for use with the Brompton Electric.

TYRES 

The risk of punctures increases with mileage and as the tyre tread starts to wear away. Once you 

notice your tyre tread wearing thin, replace the tyre. This will reduce your chances of puncture and increase 
pedalling efficiency.

LIGHTING 

The electric cables used in the lighting system can wear out with the folding and unfolding of 

the Brompton. When the cables become worn, they should be replaced by an authorised Brompton Electric 
dealer. If your lights are faulty, have them inspected by a Brompton Electric Dealer, do not use the bike at 
night if the lights are not functioning. 

BATTERY 

Over time the capacity of the battery will reduce, eventually the battery may need replacing. The 

service life of the battery will vary according with usage. 

The old battery should be disposed of responsibly, in accordance with local regulations. 
Please contact an authorised Brompton Electric dealer, who will be able to assist you in 
disposal and obtaining a replacement.

Содержание Brompton Electric Mk.1

Страница 1: ...EN15194 2017 OWNERS MAN UAL...

Страница 2: ...CK LOWER STOP DISC REAR FRAME CHAIN REAR WHEEL NON FOLDING PEDAL CRANKSET FRONT WHEEL FORK HANDLEBAR CATCH HANDLEBAR STEM HANDLEBAR CATCH NIPPLE GRIP BRAKE LEVER HINGE CLAMP CABLES HANDLEBAR FOLDING P...

Страница 3: ...0 USING THE LIGHTING 15 BATTERY CARE 16 UNFOLDING 18 FOLDING 22 USING THE BROMPTON ELECTRIC 25 GEARS 26 BRAKES 32 FRONT LUGGAGE 35 REAR LUGGAGE 36 CLEANING LUBRICATION 37 ADJUSTING THE SADDLE POSITION...

Страница 4: ...eir bike battery and any luggage they plan to lift or carry and balance this against their particular physical capabilities the circumstances i e route under foot conditions etc must also be considere...

Страница 5: ...oad of 10kg for the front luggage The capacity of the rear rack R Version bikes only is10kg Ensure that when carrying luggage you do not exceed the maximum load for the bicycle including luggage batte...

Страница 6: ...ly with local laws Once you have read the manual please consult your Brompton Electric dealer who will be able to assist with any further questions you may have Do not use the Brompton Electric if the...

Страница 7: ...ike must be serviced at regular intervals by an authorised Brompton Electric Dealer If the bike has been subject to a crash or impact you should stop using the bike immediately and have the bike inspe...

Страница 8: ...ture 2018 Conforms with the following directives Machinery 2006 42 EC Electromagnetic Compatibility 2014 30 EU The following harmonising norms were applied to the product Cycles Electrically power ass...

Страница 9: ...TTERY This will come partially charged and you may wish to fully charge this before using the bike BAG This bag is designed to house the battery and fits to the mounting block on the front of the bike...

Страница 10: ...stance can be set by selecting one of the four available modes from zero to three You can cycle through the assistance modes when the system is turned on by pressing the power button repeatedly The hi...

Страница 11: ...of junctions will use more battery power than routes with more continuous riding WIND CONDITIONS If riding into a headwind a greater amount of power will be needed to maintain the same speed Similarl...

Страница 12: ...rubber cover Lift the cover upwards from the bottom edge to expose the battery connector port Once you have finished charging remove the charger and ensure the port cover is properly closed The batte...

Страница 13: ...status light will then flash slowly When connected to the battery and mains the light will flash rapidly to show the battery is charging When the light is permanently on the battery is fully charged I...

Страница 14: ...OTOR ERROR B BATTERY ERROR C CONTROLLER ERROR CODES In some cases if there is a problem with the electric assist system an error code fig 8 will be displayed on the battery level indicator If the disp...

Страница 15: ...system was switched off The Automatic light mode uses a sensor on the top of the battery if the bag strap is not properly secured in position it could obscure the sensor and stop the lighting from au...

Страница 16: ...in a temperature below 0 C or above 45 C After the bike has been used in cold weather ensure the battery has been indoors for at least an hour before charging this will allow it to reach room tempera...

Страница 17: ...er immediately Do not leave the battery near heat sources or fire or apply heat or flames to the battery This could cause bursting or ignition of the battery which could result in serious injury or da...

Страница 18: ...it helps when you come to fold it again Stand on the left non driveside of the bike Unfold the left hand pedal by pulling the toothed metal cage towards you As you do this note how the black catch op...

Страница 19: ...dle hold the handlebar stem with your left hand near the hinge Look down where the chain runs between the two wheels and you will see the black hook holding the front wheel to the rest of the bike Lif...

Страница 20: ...make sure to keep the front wheel pointing in the same direction the hook must remain on your side of the bike and the front wheel pointing forward at a slight angle not parallel with the rear wheel T...

Страница 21: ...tly by the saddle and swing the rear wheel will backwards and into position Push down on the saddle to ensure the suspension block pushes against the mainframe there should be a loud click as it locks...

Страница 22: ...cranks so the right hand pedal is pointing backwards FOLDING THE BIKE There is a small black lever behind and below the seat clamp Press it forward then lift the back of the bike swiftly so the rear...

Страница 23: ...you till the front wheel is alongside the rear you may need to lift the front of the bike a little Lower the black hook over the rear frame underneath the top section of the chain Undo the hinge clamp...

Страница 24: ...pressing the central black plate upward enough that it can pass over the end of the crank arm into a vertical position If you can t lift the plate turn the pedal over try again The bike is now folded...

Страница 25: ...ith Schrader valves allowing various methods of inflation The Brompton pump is installed on the rear frame of all steel Brompton Electric bikes with mudguards When replacing the pump on the bike make...

Страница 26: ...you pick 1 2 or 3 for a low medium and high gear Using a 2 speed bike is as simple as selecting or on the shifter for a higher or lower gear To sequentially change gear on a 6 speed the gear levers m...

Страница 27: ...nternals The indicator window fig 11 12 shows you which gear is selected Fig 11 Fig 12 SHIFTER WINDOW SHIFT LEVER HIGHER GEAR LOWER GEAR TORQUE 0 35Nm SPACER SHIFTER BRAKE LEVER Fig 13 FITTING THE SHI...

Страница 28: ...e shifter backpedal to engage the hub Unscrew the indicator chain locknut fig 14 Unscrew the indicator chain from the gear cable anchor Undo the gear cable anchor clamp nut and release the inner gear...

Страница 29: ...rried out by slackening the lock nut turning the cable anchor barrel fig 14 to obtain correct setting and relocking the nut The indicator chain is correctly adjusted fig 16 when the shoulder S on the...

Страница 30: ...M H S type bikes using non standard grips the locking collar or grip material can interfere with the lever operation if the spacer is not fitted REMOVING THE GEAR CABLE Select the highest gear Releas...

Страница 31: ...d the guide inside the shifter and exits through the barrel adjuster DO NOT FORCE THE CABLE AS THIS MAY DAMAGE THE SHIFTER Fig 21 GUIDE CABLE BUSH CABLE ENTRY HOLE SHIFT LEVER BARREL ADJUSTER SETTING...

Страница 32: ...the pads and rims The black residue that accumulates on the rims is a mixture of dirt pad material and aluminium powder worn from the braking surface of the rim this residue is abrasive and will acce...

Страница 33: ...t pad clearance and a satisfactory lever bite point you may need to loosen the cable clamp bolt 10mm spanner at the brake caliper to allow some cable to be pulled through Be sure to re tighten this bo...

Страница 34: ...e rear frame or is stiff to release try rotating the suspension block a little Turning the suspension block a quarter of a turn or more with the hook not engaged moves the recess well away from the ho...

Страница 35: ...e correct way up as shown Insert the first screw by two to three turns do not tighten fully Insert and do up the second screw with serrated washer W Finally tighten both screws to a Torque of 4 5Nm Re...

Страница 36: ...ER WASHER WASHER NUT NUT SCREW SCREW DROPOUT DROPOUT Fig 30 MOUNTING THE STAYS The carrier stays mount to the dropout plates of the rear frame fig 27 with two M5x16 screws A2 70 stainless DIN933 and a...

Страница 37: ...them to function incorrectly Do not use solvents aerosol cleaners or degreasers to clean the bike For best results clean the bike with warm soapy water and a sponge Keep the battery dry wipe the batt...

Страница 38: ...ontaminants You should also check and clean the battery connector on the base of the battery fig 33 with a clean dry lint free cloth Do not use contact spray detergents or lubricants on the battery co...

Страница 39: ...to the handlebars The notch in the side of the Brompton Electric battery is for strain relief fig 33 for the USB cable This may be used to control the cables in the bag and prevent damage if the batte...

Страница 40: ...ack a little to give more support from the nose or if it feels like all the riders weight is resting on the back of the saddle Once you have adjusted the saddle tighten the Pentaclip bolt and spend so...

Страница 41: ...at when the pedal is at the bottom of the stroke and the heel of the shoe is on the pedal your leg is straight fig 39 When pedalling with the front of the foot your leg will be slightly bent at maximu...

Страница 42: ...he insert upside down against the post at the top of the seat slide tube as shown fig 41 and mark the groove in the insert closest to the mark on the seatpost Carefully cut the insert along this groov...

Страница 43: ...o the top of the seat tube aligning the key with the slot fig 43 Engage the key with the base of the slot fig 43 Refit the seatpost into the underside of the frame fig 43 making sure the post is clean...

Страница 44: ...llow any tab washer to disengage from the axle plate If the axle or tab washer tends to stick in the slots push the rim from side to side to disengage the tab washers from the frame The wheel can then...

Страница 45: ...N Ensure the indicator rod is the correct length for the hub type the indicator chain is correctly adjusted fig 47 when the shoulder S on the indicator rod IR is proud of the axle end by no more than...

Страница 46: ...nd leg of the fork above the hub motor fig 48 Unscrew the bottom section of the metal threaded connector fig 49 fully by turning it clockwise viewed from the the rear with the bike upright then gently...

Страница 47: ...blocks and the tyre does not catch the mudguard when the wheel is spun If either of these occurs the wheel might not be properly aligned in the fork dropouts CONNECTING THE CABLE There is a white arro...

Страница 48: ...results use genuine Brompton specific cables and have them fitted by an authorised Brompton dealer or certified bicycle technician Cables that are the incorrect length could affect the safety and perf...

Страница 49: ...ST SLEEVE The seatpost slides up and down in a plastic sleeve inside the frame this is a wearing part that will need replacing periodically If the seatpost is slipping when riding or the seatpost quic...

Страница 50: ...horised Brompton Electric dealer in accordance with the recommendations in the owner s manual Please keep records of all maintenance carried out by your Brompton Electric dealer and please ensure you...

Страница 51: ...pton electric battery supplied with the bicycle is excluded from warranty save for any leak that is present at the time of delivery 15 The battery warranty excludes any issues resulting from damage to...

Страница 52: ...Register your bike online at brompton com login Brompton Bicycle Ltd 2018 BROMPTON BICYCLE LTD Unit 1 Greenford Park Ockham Drive Greenford Middlesex UB6 0FD...

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