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SECTION 3. 

 

OPERATION OF THE MACHINE

 

3.1

 

THE MANUFACTURER HAS NO DIRECT CONTROL WHATSOEVER ON 

THE APPLICATION OR THE OPERATION OF THE MACHINE. 

 

THE USER AND THE OPERATOR ARE HELD TO FOLLOW THE COR-

RECT SAFETY PROCEDURES.

 

This section provides information necessary for the comprehension of the

 

operational command functions.

 

 

3.2 DESCRIPTION OF THE MACHINE

 

 

The order picker is a truck with an elevating operator position intended for 

picking operations (manual picking and storage of goods from shelves);

 

The main command panel is located on the platform.

 

This lifting device is an electrical, self

-

propelled (LUI PKI) or push around 

(LUI MINI P.A.) vehicle and it is equipped with an aerial work platform, 

mounted on a strut elevation mechanism, actuated by a special single hy-

draulic cylinder with a synchronised effect. 

 

From the platform command panel, the operator may drive the vehicle (only 

for LUI PKI) and lift up or lower the platform. The LUI PKI is equipped with 

an electrically actuated cargo lift area controlled by two easily accessed 

buttons located on the side of the machine, which allow the operator to 

raise and lower the cargo platform, which is reserved only for objects and 

materials, without leaving his or her position. 

 

The LUI MINI P.A. is equipped with a manually actuated cargo lift area con-

trolled by an easily lever located underneath the cargo shelf, which allow 

the operator to raise and lower the cargo platform, which is reserved only 

for objects and materials. 

 

 

The LUI PKI has two drive wheels in the rear and two castor wheels in 

front.

 

It is necessary to use the ground programmable command station panel 

when the machine is being serviced or functional verifications are per-

formed or in case of emergency, if the operator on the platform is not capa-

ble of lowering it.

 

 

The LUI MINI P.A. has two free castor wheels in the rear and two self brak-

ing wheels in front. It is necessary to use the ground command station 

when the machine is being serviced or functional verifications are per-

formed or in case of emergency, if the operator on the platform is not capa-

ble of lowering it.

 

NEVER MANOEUVRE THE LUI MINI P.A. WITH A PERSON INSIDE THE 

BASKET

 

 

3.

 

Slope alarm limit

: with the platform completely lowered, drive the 

vehicle on a slope greater than 1.5° in any direction 

(not exceeding 

its nominal operational capacity on a grade). 

The alarm of the vehi-

cle will indicate a sloped condition in the event of an attempt to raise 

the platform.

 

4.

 

Transmission speed reduction limit: 

 If the platform is raised for 

more than 0.4 m (1.5 

-

 2 ft), the transmission velocity is reduced by 1/4 

compared to the transmission speed for the lowering of the platform

( only for LUI PKI)

 

5.

 

Platform gate opening limit: 

The entry gate is equipped with springs 

on both of its wings that automatically close the entry gate as soon as 

they are released. 

 

6.

 

Left/right handle and footswitch sensor 

-

 The machine operates (it 

moves and it is raised) exclusively if the operator keeps his or her 

hand resting on the left and right side handle (pic.A) and with both 

heels pressing on the footswitches positioned on the platform (pic.B). 

This safety position is to be maintained throughout all operations of the 

machine (only for LUI PKI)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7.

 

Make sure that all the machine functions have been 

 

 

disabled when the emergency stop button is activated (pressed).

 

 

18

 

19

 

A

 

B

 

SECTION 2. 

 

PREPARATION AND INSPECTION

 

Содержание Sprint LUI MINI P.A.

Страница 1: ...aviisol Divisione Meccanica s r l S S 16 Adriatica km 314 600 60022 Castelfidardo AN Italy Tel 0039 071 7819090 Fax 0039 071 7819355 www bravi platforms com www bravi parts com Order truck model LUI P...

Страница 2: ...OR ORANGE BACKGROUND THIS PRODUCT MUST CONFORM TO ALL OF THE PROCEDURES REGARDING SAFETY INDICATED IN THE TECHNICAL BULLETINS FOR INFORMATION ON EVENTUAL TECHNICAL BULLETINS REGARDING THE SAFETY OF B...

Страница 3: ...cipated by BRAVIISOL DIVISIONE MECCANICA S R L All operational personnel must become familiar with the commands con trols and emergency functions of the machine specified in the manual Carefully read...

Страница 4: ...mely corrosive Make sure that it does not come into contact with the skin or clothing Charge the batteries in a well ventilated area SECTION 1 SAFETY PRECAUTIONS 1 4 RISK OF FALLING Before using the m...

Страница 5: ...ar or soft surface Before driving onto floors bridges trucks or other surfaces verify the maximum load bearing values of those Do not exceed the maximum load of the elevated platform Distribute cargo...

Страница 6: ...llide with the operational commands or the person on the platform or that they interfere with the same Make sure that the operators of other machines that are elevated or on ground level are informed...

Страница 7: ...the time of delivery of the first units and afterwards if requested by the end user or the by assigned personnel 2 2 PREPARATION INSPECTION AND MAINTENANCE BRAVIISOL provides information relative to...

Страница 8: ...IISOL D M SRL has no direct control over the utilisa tion of the machine Utilisation of the machine according to safety regulations is the responsibility of the end user It is the responsibility of th...

Страница 9: ...mand panel in the basket and the one on the chassis control panel Check and verify by testing the proper operation of the manual descending emergency lever 2 6 FUNCTIONAL VERIFICATIONS At the end of t...

Страница 10: ...nd programmable command station panel when the machine is being serviced or functional verifications are per formed or in case of emergency if the operator on the platform is not capa ble of lowering...

Страница 11: ...osi tion extended outward For LUI PKI the LCD screen on which the status of the machine may be visualised on the ground command panel must indicate normal operational conditions upon turn on of the ma...

Страница 12: ...ies automatically when they have reached full charge NOTE When the battery charger is connected to an AC electrical outlet the platform vehicle transmission is disabled THE LEAD ACID BATTERIES MAY GEN...

Страница 13: ...on the cord so as to not damage it NOTE When green LED is on the battery charger is switched off automatically A A C POWER INPUT B CHARGE STATUS WARN ING LIGHT FOR THE BAT TERY CHARGER B A A B LUI PK...

Страница 14: ...he RESET position Left and Right sensor for activating the functions Left and Right hand must be placed on the handles in front of the sensor to allow the activation of the driving raise lower functio...

Страница 15: ...elevator group using the relative buttons on the machine Push and hold down the upper button Button 8 section 3 6 to activate the electrical lifting of the cargo platform Release of the button automat...

Страница 16: ...IN A STRAIGHT LINE POSITION THE VEHICLE IN THE DIRECTION DESIRED AND MOVE BACKWARDS OR FOR WARDS ONLY ACTIVATING THE THROTTLE HANDLE Footswitches DO NOT PLACE THE FOOT ON THE FOOT SWITCHES BEFORE TURN...

Страница 17: ...ieve greater heights at which to work In addition he or she must never lean out or extend him her self outside of the railing of the platform basket Before activating the machine verify that the machi...

Страница 18: ...rtically on the front part of the elevator group using the relative lever underneath the cargo shelf Push and hold the lever 6 and lift up with both hands the cargo shelf for raise the cargo platform...

Страница 19: ...ases of the machine Reset DOES NOT actuate the machine but enable the command devices Display for LUI PKI This is the principle control display system on LUI PKI It visualises useful information on th...

Страница 20: ...y depleted in the machine it is not possible to manually release the brakes RELEASE THE BRAKES MANUALLY ONLY IF THE MACHINE IS ON A HORIZONTAL SURFACE AND IT IS COMPLETELY LOCKED The operator MUST mak...

Страница 21: ...D is on the raising of the basket is not allowed and the bat tery need to be charged NOTE SWITCHING OFF THE MACHINE WHEN NOT IN USE WOULD INCREASE THE BATTERY LIFE 6a 6b 7 Basket Control Station LUI P...

Страница 22: ...During the following operations and after having performed all of the procedures for the emergency descent the operator must pay great attention to leaving the area and making sure that no other pers...

Страница 23: ...a standard fork lift NOTE The fork lift truck must be capable of sustaining the gross weight of the machine See the operational technical specifications of the machine at the beginning of the section...

Страница 24: ...stood the safety indications in the front of this manual See PART 2 Who possess personal safety equipment and use it as needed and with the machine at a zero energy condition key switch turned to zero...

Страница 25: ...48 49 SECTION 5 GENERAL TECHNICAL SPECIFI CATIONS AND OPERATOR MAINTENANCE...

Страница 26: ...50 51 SECTION 5 GENERAL TECHNICAL SPECIFI CATIONS AND OPERATOR MAINTENANCE...

Страница 27: ...ERO Maximum Slope Practicable EXCLUSIVELY WITH PLATFORM COMPLETELY LOW ERED 35 Platform Cycle Performance Raising 18 sec Lowering 15 sec Drive System Two Hand Proportional Tyres Anti Skid Solid Rubber...

Страница 28: ...UPPLY Batteries N 01 12V 85Ah 20hr POWER SUPPLY 12 V c c Recharge lines power supply 110 V AC 60Hz 220 V AC 50 Hz NOISE LEVELS Less than 70 dB A Operational height 416 cm Platform Height Elevator Comp...

Страница 29: ...al connectors and clean them with a rag wet with water If the oxidation layer is particularly thick brush off the top layer and clean them with a rag wet with water 5 2 Weight of the Machine Component...

Страница 30: ...of the machine As the machine works in presence of dusts it must be daily or whenever it would be necessary clean it With a cloth slightly moistened clean the control panels the walking surface of th...

Страница 31: ...y in their respective positions and that there are no visible leaks signs of excessive wear or damaged areas Check and verify that there are no wires or cables that have come loose and hang from the u...

Страница 32: ...HIGH CHECK LINE CONT 3 3 FAULT VALVE FEEDBACK HIGH CHECK VALVE WIRING 3 2 FUNCTIONS LOCKED BATTERY 4 4 FAULT BAD INTERNAL 12V 4 3 FAULT BAD 5V JOYSTICK SUPPLY CHECK P15 12 WIRING 4 5 DECRIPTION ERROR...

Страница 33: ...SECTION 7 7 2 HYDRAULIC SCHEME LUI PKI 6 6 64 65...

Страница 34: ...SECTION 7 7 3 HYDRAULIC SCHEME LUI MINI P A 66 67...

Страница 35: ...SECTION 7 7 4 WIRING DIAGRAM LUI PKI 68 69...

Страница 36: ...witch input B active Elevation Switch P12 10 Analog Input P12 11 Analog Input P12 12 Analog Input P15 1 switch input B active Platform Mode P15 2 switch input B active P15 3 switch input B active P15...

Страница 37: ...LSUP NORMALLY CLOSED LIMIT SWITCH RAISED BASKET EMSB BASKET EMERGENCY BUTTON RM PUMP RELAY LSDW NORMALLY CLOSED LIMIT SWITCH LOWERED BASKET PLB LOWERPUSH BUTTON BASKET POSITION PRB RAISE PUSH BUTTON B...

Страница 38: ...t without being agreed upon in writing in advance with the manufacturer 3 Labor on consumable items such as tire batteries 4 Any indirect incidental consequential or special damage including without l...

Страница 39: ...OL Divisione Meccanica S r l S S 16 Adriatica km 314 600 60022 Castelfidardo AN Tel 071 7819090 Fax 071 7819355 E mail info bravi platforms com Website www bravi platforms com Spare parts www bravi pa...

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