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Euro Style Restroom Partitions, Phenolic LT — FLOAT Series

Installation

12/10/2021

Bradley •

AD3-FLOAT_Install Rev. A

Supplies Required

•  Chalk line and pencil
•  4D laser level
•  Power drill or screw gun with drill bit extension
•  Miter saw with aluminum saw blade
•  Circular saw or jigsaw
•  Cordless screwdriver
•  Power rivet gun
•  Metric tape measure (recommend a wood folding metric ruler)
•  Standard hand tools
•  Metric HSS drill bits (8 mm, 5 mm, 4 .2 mm)
•  Scissor jacks
•  Rubber mallet
•  HB45 construction adhesive

Safety Information

Warning

Before beginning installation, make sure that the wall and floor backing are adequate to support the mounting of the toilet
compartment units .
Partitions are extremely heavy and may require more than one person to position and install .
Failure to comply with these instructions may result in personal injury and/or property damage and will void the warranty .

Caution

Personal protective equipment (PPE) is required during the installation and maintenance of this product .

Notice

To prevent warping, always lay the material flat . Do not lean the material against the wall or stack unevenly .
Make sure all floors and walls are clean and smooth . Remove loose impediments, such as protruding nails and other debris which
could affect installation .
To minimize break-out, always use a support block when drilling through the material .
Carefully remove components from skid, do not drag .

Important

Review your partition layout drawings and verify the number of stalls and components before beginning installation .
Read this installation manual completely to ensure proper installation, then file it with the owner or maintenance department .
This installation manual provides instruction for the assembly of normal partition configurations and standard components .
Non-standard configurations or components including but not limited to curved or angled walls, partial walls, oversized panels, or
modified hardware are not covered in this manual . Compliance and conformity to local codes and ordinances is the responsibility
of the installer .
Separate parts from packaging and make sure all parts are accounted for before discarding packaging material . If any parts are
missing, do not begin installation until you obtain the missing parts .

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Содержание FLOAT Series

Страница 1: ... 10 Installing Middle Panel Side Panel 11 Installing Headrail 12 Installing Doors 13 Aligning the System 13 Pre Drilling the System 14 Mounting Headrail 15 Riveting Wall Connections 16 Mounting Door Latches 17 Mounting Hooks Bumpers 18 Appendix A LED Occupancy Indicator 20 Read the instructions in this manual before beginning installation Save these instructions and refer to them for inspection ma...

Страница 2: ...ys lay the material flat Do not lean the material against the wall or stack unevenly Make sure all floors and walls are clean and smooth Remove loose impediments such as protruding nails and other debris which could affect installation To minimize break out always use a support block when drilling through the material Carefully remove components from skid do not drag Important Review your partitio...

Страница 3: ...the stalls Use the laser level to locate the drill points for each U bracket Mark and then drill the locations B Using the 4D laser level locate the centerline of each U bracket Measure up from the floor 100 mm and mark the bottom of the first U bracket Use the first bracket base location as a guide to locate and mark the remaining bracket locations using the laser level C Mark the drill holes for...

Страница 4: ...d subtract the specified ground clearance at that location from this dimension A Shorten the mitered pre cut U bracket to the correct size Place the U bracket with the miter end up making sure that it is flush with the top of the shelf B Adjust the remaining piece of the long U bracket to the height of the system and then attach the U bracket setting it perpendicular to the wall C Transfer the not...

Страница 5: ... Style Restroom Partitions Phenolic LT FLOAT Series Bradley AD3 FLOAT_Install Rev A 12 10 2021 Place the partition panel into the notched brackets Level and use jacks to support the panel and to hold the panel in place F ...

Страница 6: ...tion to the in swing or out swing Determine the centerline of the pilaster and then draw a full length line along the pilaster There may be a custom dimension indicated on the submittal drawing Place the U bracket on the interior pilaster flush with the bottom and then mark the drill holes A B Using a 4 2 mm drill bit drill the holes through the surface of the first panel only and then attach the ...

Страница 7: ...onnector as a template mark the drill holes on the bottom edge of the middle pilaster D Using a 4 2 mm drill bit pre drill the marked holes E Secure the T connector to the partition panel and middle pilaster using three 4 8 mm x 50 mm countersunk screws F Put silicone on the interior of the middle pilaster B Be sure to use padding to protect the edge of the partition panel when placing it on its e...

Страница 8: ...g block G Using a 4 2 mm drill bit pre drill holes through the first panel only H Tightly secure the heavy brackets 105 60 30 8 using 4 8 x 32 mm countersunk screws I Place the upper retaining heavy block against the brackets and push onto the upper edge of the middle panel and then secure the block using a 4 8 mm x 70 mm countersunk screw J L bracket holes are offset so the screws do not interfer...

Страница 9: ...2 10 2021 5 Assembling the Feet Insert the foot through the lower heavy U bracket A Place the heavy U bracket with foot into the foot drill hole located in the partition panel B Use a rubber mallet to tap the foot further into the drill hole C Be sure to place loose escutcheon above the flange of the foot ...

Страница 10: ... the Wall Brackets Temporarily place the end pilaster into the U bracket A Mark drill holes for the wall bracket B Drill the marked holes using an 8 mm drill bit C Insert the 8 mm x 51 mm plastic anchors into the pre drilled holes for the wall brackets D Tightly secure the brackets with the 5 5 mm x 60 mm countersunk screws E ...

Страница 11: ...ticks and seals to the inner legs of the U brackets A Place the middle panel with the middle pilaster into the rear profile B Support the front of panels and pilasters using floor jacks C Use a standard lever and 4D laser level to be sure the panel is level and perpendicular with the floor D 7 Installing Middle Panel Side Panel ...

Страница 12: ...finish flange over the front headrail A Screw the mounting plate into the end thread on the end of the headrail B Insert the headrail into the upper holders and use the set screws to attach the headrail onto the holding blocks C Use a rubber mallet to insert the end stopper into the headrail D When attaching the headrail roughly adjust the door clearances ...

Страница 13: ...m To make any adjustments move the two end pilasters from side to side and or up and down For information regarding the LED occupancy indicator refer to Appendix A LED Occupancy Indicator on page 20 Position the front door clearance by clamping the 3 mm thick spacers or wedges between the doors and the pilasters A Verify the door gap is parallel and the door stop is level Also verify the top edges...

Страница 14: ...rs and 4 8 mm x 38 mm screws Pre drill into the floor through the holes in the flange B Secure the wall bracket to the end pilasters using 5 5 mm x 25 mm pan head screws A Slide the lower heavy U bracket up firmly under the partition panel C Use a 4 2 mm drill bit to drill through the heavy U bracket at the base and then secure the bracket in place using 4 8 mm x 25 mm countersunk screws D Drill t...

Страница 15: ...e up headrail flange against the inserts and screw in the two 5 6 mm x 32 mm countersunk screws Slide the finish flange over the screw flange using silicone to secure A When the width of the end pilaster is more than 125 mm wide attach stabilizers to connect the end pilasters and headrail Stabilizers are used to reinforce the system B If indicated on the drawing attach the stabilizer to the top ed...

Страница 16: ...inless steel rivets for all rivet locations Where indicated rivet all U brackets to panels and or pilasters Measure down from top edge of U bracket approximately 100 mm up from bottom edge of U bracket and middle of U bracket and then pre drill using a 5 mm drill bit A Manually insert rivets into the pre drilled holes Use a rivet gun to tighten the rivets into the holes B Glue the cover plates ont...

Страница 17: ...utside frame of the interior portion of the latch onto the surface of the door Align the holes of the interior piece of the latch to the outside frame of the door knob now mounted on the door Bolt together using the 5 mm x 65 mm screws Set the red white indicator to white with the handle in the vertical position With the indicator color windows aligned to the top and bottom positions insert a 5 mm...

Страница 18: ... from the top edge in the middle of the door A Pre drill the hook mounting holes using a 4 mm drill bit Only drill through the first wall of the door not the entire door B Insert the supplied rivets 4 mm x 16 mm into the top pre drilled mounting hole C Use a rivet gun to attach the hook to the mounting hole D Use a level to verify the hook is level and then drill and rivet the second hole in the h...

Страница 19: ...room Partitions Phenolic LT FLOAT Series Bradley AD3 FLOAT_Install Rev A 12 10 2021 Attach the door bumper to the inside pilaster using HB45 construction adhesive F Use tape to hold the door bumper in place until the adhesive dries G ...

Страница 20: ... red when the stall is occupied and the latch is locked The low voltage wire routing depends on the location of the LED strips in pilasters Interior stalls require routing the wires along the top of the panels running to the back wall End stalls next to walls require routing the wires to the near wall perpendicular to the back wall Wires at back wall locations must have a minimum of 5 meters beyon...

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