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238-53506-00A REV 1/19 

 

 

 

HIGH EFFICIENCY COMMERCIAL GAS WATER HEATER 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INSTALLATION & OPERATION MANUAL 

WITH TROUBLESHOOTING GUIDE 

 

PLACE THESE INSTRUCTIONS ADJACENT TO WATER HEATER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE 

 

 

 

 

 
 
 
 
 
 
 

 

 

 

-

 

Do not store or use gasoline or other  

flammable vapors and liquids in the 

vicinity of this or any other appliance. 

 

-  

WHAT TO DO IF YOU SMELL GAS 

 

Do not try to light any appliance. 

 

Do not touch any electrical switch; 

do not use any phone in your 

building. 

 

Immediately call your gas supplier 

from a neighbor’s phone.  Follow 

the gas supplier’s instructions. 

 

If you cannot reach your gas 

supplier, call the fire department. 

 

-

 

For your family’s comfort, safety and 

convenience, it is recommended this 

water heater be installed and 

serviced by a plumbing professional. 

 

 

 

If the information in these 

instructions is not followed exactly, 

a fire or explosion may result 

causing property damage, personal 

injury or death. 

WARNING

Содержание 120T400

Страница 1: ...S Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instru...

Страница 2: ...tion or in Canada CAN CGA B149 1 Natural Gas Installation Code Latest Edition or CAN CGA B149 2 Propane Installation Code Latest Edition The following terms are used throughout this manual to bring at...

Страница 3: ...elief valve is installed into the proper location at the top of this water heater It is the responsibility of the installing contractor to see that all controls are correctly installed and are properl...

Страница 4: ...air escaping through the pipes as hot water begins to flow Do not smoke or have open flame near the faucet at the time it is open WARNING Prior to connecting the gas supply line to a gas fired water h...

Страница 5: ...LBS 120T400 399 999 119 77 1 8 33 6 12 58 61 71 73 1 1 1 1 1120 120T500 499 999 119 77 1 8 33 6 12 58 61 71 74 7 8 1 1 1 1 1135 DIMENSIONS MILLIMETERS Model No Input Rate KW Storage Capacity Liter A...

Страница 6: ...serious personal injury and or death The temperature may be adjusted from about 100 F 38 C to about 180 F 82 C The thermostat was adjusted to 100 F 38 C before the water heater was shipped from the fa...

Страница 7: ...nally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials as meeting the requirements of the Standard for Relief Valves and Automatic Gas Sh...

Страница 8: ...ng the water heater POWERED ANODE SYSTEM The powered anode system provides corrosion protection to the tank by supplying a low voltage current to the titanium anode rods and then periodically comparin...

Страница 9: ...or rotten egg smell Other conditions such as odorant fade can cause the odorant to diminish in intensity or fade and not be as readily detectable If you have a diminished sense of smell or are in any...

Страница 10: ...ing it must be installed on top of a metal or wood panel extending beyond the full width and depth of the appliance by at least three 3 inches 7 6 cm in any direction or if the appliance is to be inst...

Страница 11: ...nt position by sliding or walking 2 Place drain pan underneath water heater INSTALL TEMPERATURE AND PRESSURE RELIEF VALVE if not already installed DANGER Temperature setting should not exceed safe tem...

Страница 12: ...ther stripping heavy insulation caulking vapor barrier etc air for combustion and ventilation must be obtained from outdoors This may be accomplished by piping air directly to the water heater from ou...

Страница 13: ...chemicals calcium and sodium chloride waxes and process chemicals are corrosive Products of this sort should not be stored near the water heater or outside by the air intake if applicable TYPICAL INS...

Страница 14: ...Three Water Heater Connection Figure 8 Typical Four Water Heater Connection This drawing shows a suggested piping configuration and other devices check with local codes and ordinances for additional...

Страница 15: ...r supply system such as the one having a back flow preventer in the cold water supply provisions must be made to control thermal expansion DO NOT operate this water heater in a closed system without p...

Страница 16: ...uses a means such as an ASSE approved mixing valve shall be installed to temper the water for those uses in order to reduce scald hazard potential Failure to properly pipe this water heater may result...

Страница 17: ...ceilings unless rubber isolation pipe hangers are used This prevents any vibrations from being transmitted into the living spaces Do not exceed the venting distances or the number of elbows listed in...

Страница 18: ...to be used within their marked time limitations For installations in the US only PVC DWV ASTM D 2665 PVC Sch 40 80 120 ASTM D1785 CPVC Sch 40 80 ASTM F441 CPVC ASTM D2846 ABS Sch 40 DWV ASTM D2661 Fo...

Страница 19: ...irculation may involve angling the intake away from the exhaust terminal increasing the distance between them relocating the air intake to another side of the building or using inside air for combusti...

Страница 20: ...located above the terminal within a horizontal distance of 2 feet 61 cm from the center line of the terminal b b K Clearance to a mechanical air supply inlet 6 feet 1 83 m 3 feet 91 cm above if within...

Страница 21: ...inal 12 inches 30 cm a 12 inches 30 cm a K Clearance to a mechanical air supply inlet 6 feet 1 83 m 3 feet 91 cm above if within 10 feet horizontally E Clearance to unventilated soffit 12 inches 30 cm...

Страница 22: ...ipe length CAUTION Failure to properly support the vent piping with hangers and clamps may result in damage to the water heater or venting system Stress levels in the pipe and fittings can be signific...

Страница 23: ...t move freely through a wall penetration the pipe may be directly stressed or high thermal stresses may be formed when the pipe heats up and expands Install accordingly to minimize such stresses Follo...

Страница 24: ...he wall at a height greater than or equal to 12 30 5 cm and above expected snow level from the ground then the installation must be modified as shown below see Figure 14 Refer to Tables 3 or 4 for max...

Страница 25: ...e total length of straight vent pipe in feet required for both the intake and the exhaust 2 Add 5 feet of venting for every 90 elbow 3 Add 2 feet of venting for every 45 elbow 4 Total vent length cann...

Страница 26: ...If rigid pipe clamps are used to hold the pipe in place or if the pipe cannot move freely through a wall penetration the pipe may be directly stressed or high thermal stresses may be formed when the...

Страница 27: ...e below to vent through the roof 1 Cut the necessary holes through the roof and ceiling Cut one 4 inch 11 5 cm diameter hole for 4 inch 10 2 cm diameter pipe or one 6 for 6 inch 15 2 cm diameter pipe...

Страница 28: ...d 2 feet of venting for every 45 elbow 4 Total vent length cannot exceed Max Vent Length in Table 4 Example of Total Vent Length for 120T400 with a power vented installation A 3 venting system has a t...

Страница 29: ...RATION DISTANCES Note When installing multiple intake exhaust terminals on the same wall of a building the nearest intake terminal must be at least 5 feet from the nearest exhaust terminal Spacing req...

Страница 30: ...rical disconnect switch is in the OFF position Electrical shock can cause personal injury or death DO NOT operate this water heater with the rain cap removed or recirculation of combustion products ma...

Страница 31: ...e the roof surface or anticipated snow level See Figure 22 If assembly is too short to meet height requirements the two pipes supplied in the kit may be replaced by using the same diameter pipe DO NOT...

Страница 32: ...ure 21 5 Install concentric Y fitting and pipe assembly through the structure s hole and field supplied roof boot flashing Do not allow insulation or other materials to accumulate inside pipe assembly...

Страница 33: ...eck pipe and fittings for splits or cracks and replace if found b Clean pipe and fittings are imperative for proper joining Following cutting and deburring wipe away any foreign material with a clean...

Страница 34: ...p and water solution and a brush or a commercial leak detector fluid NEVER USE A MATCH OR OPEN FLAME FOR TESTING The water heater is not intended for operation at higher than 14 0 inch water column ps...

Страница 35: ...maximum 14 0 inch W C and a minimum supply pressure as shown on the rating plate The inlet gas pressure must not exceed the maximum value In some installations a regulator sized for the input rating o...

Страница 36: ...y a switch that is used to control lights or another appliance If wiring in conduit is required cut the line cord close to the control board and make the appropriate wiring connections Install an elec...

Страница 37: ...sional 1 Flooding to or above the level of the burner or controls 2 External firing 3 Damage 4 Firing without water 5 Sooting NEVER OPERATE THE WATER HEATER WITHOUT FIRST BEING CERTAIN IT IS FILLED WI...

Страница 38: ...LIGHTING AND SHUT DOWN INSTRUCTIONS Figure 26 Lighting Instruction Label 38...

Страница 39: ...status of the water heater Idle or Heating If the water heater is functioning normally the display will also show Operational For energy efficient operation of your water heater the suggested initial...

Страница 40: ...the water temperature to the maximum set point can result in scalding hot water delivered to the faucets It is highly recommended that the maximum setpoint be adjusted to the lowest temperature possi...

Страница 41: ...Temperature Up button until desired setpoint temperature appears in the display Step 2 Press DONE button for new setting to take effect immediately If the DONE button is not pressed the new temperatur...

Страница 42: ...NE button is not pressed the new temperature setting will take effect in approximately 10 seconds NOTICE Pressing the NEXT button instead of DONE will enter the display to show unused screens such as...

Страница 43: ...To Change Temperature Format in Display from F to C or C to F Step 1 Enter Set UP Mode by pressing both UP DOWN buttons together for 3 seconds 43...

Страница 44: ...tures while shut off the water heater and piping should be fully drained See To Drain the Water Heater and the drain valve should be left fully open WARNING Hydrogen gas can be produced in an operatin...

Страница 45: ...l of lime scale The unit should be inspected and adjusted to maintain proper combustion Refer to Table 5 Suggested Maintenance Schedule A periodic inspection of the venting system should be made BURNE...

Страница 46: ...eplace as Required Relief Valve Check Operation Semi Annually Proper Operation Blower Clean Inlet Screen As Required Soft Brush Vent Air Intake System Inspect Every 3 Months Joints should be sealed Ig...

Страница 47: ...ces the hardness of the water However this equipment does not always remove all of the hardness lime For this reason it is recommended that a regular schedule of deliming be maintained The depth of th...

Страница 48: ...ll not turn off the powered anode system as long as the line cord is plugged in and the breaker is left on The powered anode control module is located on the right vertical side of the control panel i...

Страница 49: ...d In a closed system thermal expansion will cause the system pressure to build until the relief valve actuation pressure is equaled Then the relief valve will open allowing some water to escape slight...

Страница 50: ...he maximum number of ignition retries for ignition The control will make another 4 ignition attempts after the 15 minute waiting period 10 If the exhaust vent terminal should become blocked or the con...

Страница 51: ...ode for 12 5 minutes after the last button press for viewing unless Done button is pressed to exit Diagnostic Mode Step 2 The display will show the flame sense current in microamps when the burner is...

Страница 52: ...button and the display will show the temperature sensor reading Step 6 Press lower right Next button and the display will show the manual firing rate adjustment This function is not currently used Any...

Страница 53: ...ower supply and make sure that frequency voltage and VA capacity of the transformer meet specifications Check to make sure the wiring connections on the control module from terminals J4 10 and J8 2 ar...

Страница 54: ...ion ground wires If problem persists and all other checks have been verified replace the control module 110 Ignition Failure Occurred Burner failed to light or stay lit after 3 retries Hold condition...

Страница 55: ...592 11308 11032 10763 10502 10248 10000 9760 9526 80 9299 9078 8862 8653 8449 8250 8057 7869 7685 7507 90 7333 7165 7000 6839 6683 6531 6383 6238 6098 5961 100 5827 5697 5570 5446 5326 5208 5094 4982...

Страница 56: ...anout Access Cover 18 Cleanout Gasket 19 Cold Water Inlet Hydrojet Assembly 20 Exhaust Pressure Switch 21 Pressure Switch Cover 22 Exhaust Limit Switch 23 Service Door Right 24 Exhaust Coupler 25 Cond...

Страница 57: ...400 Hex Nut 120T500 9 Transition Tube Specify Model 10 Screw 11 Spark Rod 12 Spark Rod Gasket 13 Flame Sensor 14 Flame Sensor Gasket 15 Hex Nut 16 Burner Gasket Specify Model 17 Burner Specify Model 1...

Страница 58: ...atent applications pending Current Canadian Patents 2 092 105 2 107 012 2 108 186 2 112 515 2 143 031 2 239 007 2 262 174 2 314 845 2 409 271 2 476 685 2 504 824 2 548 958 CC Ignition Control Assembly...

Страница 59: ...NOTES 59...

Страница 60: ...ite com Warranty 800 531 2111 Email warranty bradfordwhite com Service Parts 800 538 2020 Email Parts bradfordwhite com International international bradfordwhite com Halton Hills ON Sales Technical Su...

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