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Manual version:

1.02 / Mar. 2010

Manual rev.:

Schémata

Schemas

Schemat

ics

Содержание Ergonomic 320.250 DG

Страница 1: ...eries Ergonomic Ergonomic 320 250 DGS Operating instructions Before transporting and using the machine please read the instructions thoroughly Seriov slo Serien Nummer Serial Number __________________...

Страница 2: ...t BOMAR contact BOMAR spol s r o T ebn 1236 1 62700 Brno Czech Republic EU telefon 420 533 426 100 fax 420 533 426 109 e mail info bomar cz www http www bomar cz We are available Mondays to Fridays 70...

Страница 3: ...3...

Страница 4: ...4 Manual version 1 02 Mar 2010 Manual rev 1...

Страница 5: ...1 Machine installing and levelling 24 2 6 2 Machine disposal after lifetime 24 2 6 3 Kotevn plan Verankerungsplan Grounding plan 25 2 7 Electrical connection 26 2 7 1 Check the direction of the saw ba...

Страница 6: ...PARTS ORDER 83 7 1 Ergonomic 320 250 DGS 84 7 2 Kusovn k St ckliste Piece list Ergonomic 320 250 DGS 85 7 3 Ergonomic 320 250 DGS 86 7 4 Kusovn k St ckliste Piece list Ergonomic 320 250 DGS 87 7 5 Ra...

Страница 7: ...7 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 Safety notes...

Страница 8: ...8 Manual version 1 02 Mar 2010 Manual rev 1 Bezpe nostn pokyny Sicherheitshinweise Safety notes...

Страница 9: ...t before he starts to work on the machine Always keep instructions about work safety Service personnel must take into account other aspects of the risk which refer to the ambient conditions and the ma...

Страница 10: ...ot set the nozzle of the cooling liquid when the machine is started on Do not remove the chips from the working area of the machine when the machine is started on Do not use the compressed air for the...

Страница 11: ...top TOTAL STOP button is used for emergency switching off the machine in case defect or health hazard By pressing TOTAL STOP button is interrupted the supply of the electrical power If any damages or...

Страница 12: ...luted soaked clothing 2 For breathing go out in the fresh air or look for first aid treatment 3 Wash with water or use cr mes for contact with the skin 4 Flush with water for eyes and look for first a...

Страница 13: ...13 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 8 Um st n bezpe nostn ch zna ek Verteilung der Sicherheitszeichen Position of safety symbols...

Страница 14: ...14 Manual version 1 02 Mar 2010 Manual rev 1 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f...

Страница 15: ...15 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 Machine documentation...

Страница 16: ...16 Manual version 1 02 Mar 2010 Manual rev 1 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f...

Страница 17: ...2800 1420 m min Chlad c za zen K hlmiteleinrichtung Cooling equipment V kon Leistung Output Obsah n dr e Volumen vom K hlmittel Capacity 0 09 kW 20 dm3 Rozm r p su S gebanddimension Band size 2910 27...

Страница 18: ...18 Manual version 1 02 Mar 2010 Manual rev 1 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f 2 2 Rozm rov sch ma Aufstellzeichnung Installation diagram...

Страница 19: ...19 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 3 Popis Beschreibung Description...

Страница 20: ...cause problems with the machine function and deteriorating condition of the isolation Take measures to prevent damage by dampness by vibrations and by shakes 2 4 2 Transport and stocking preparations...

Страница 21: ...21 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 4 4 Transportn sch ma Transport schema Transport diagram...

Страница 22: ...ness of the air in the extend from 30 to 95 not concentrate Altitude lower than 1000 metres Do not expose the machine to the radiation for example microwave radiation ultra violet radiation laser radi...

Страница 23: ...on vice side 2 Shift the length stop till the saw band arrow 1 and set the scale to the value 0 arrow 2 3 Secure it with screw on the bottom side of the vice Drainage metal plate installing Install dr...

Страница 24: ...ion All feet of the machine must touch with the floor after levelling The machine must be levelled by means of the calibrated spirit level Spirit level is put on the vice area Set the roller conveyors...

Страница 25: ...25 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 6 3 Kotevn plan Verankerungsplan Grounding plan...

Страница 26: ...tch two phases at the terminal strip must be switched 2 8 Filling of the cooling system Prepare the mixture of the water and the cooling liquid Keep the concentration specified by manufacturer Shift a...

Страница 27: ...er you have installed and tightened the saw band 2 10 1 Saw band size 2910 27 25 0 90 mm 2 10 2 Selection of the saw band tooth system The manufacturers provide the saw bands with constant and variabl...

Страница 28: ...S 10 14 S 8 12 S 8 12 S 6 10 S 6 10 S 8 14 S 8 12 S 6 10 S 6 10 S 5 8 S 5 8 S 10 6 10 S 6 10 S 5 8 S 5 8 S 5 8 S 12 6 10 S 5 8 S 5 8 S 4 6 K 4 6 K 15 5 8 S 5 8 S 4 6 K 4 6 K 4 6 K 20 4 6 K 4 6 K 4 6...

Страница 29: ...29 Ovl d n stroje Bedienung der Maschine Machine control 3 Machine control...

Страница 30: ...30 Manual version 1 02 Mar 2010 Manual rev 1 Ovl d n stroje Bedienung der Maschine Machine control...

Страница 31: ...ram 3 2 Control elements 3 2 1 Ergonomic 320 250 DGS without frequency converter 1 Switch of the cutting speed Select the cutting speed during cutting 40 or 80 m min 1 2 TOTAL STOP button In case of e...

Страница 32: ...250 DGS with frequency converter 1 Switch of the cutting speed Select the cutting speed during cutting 20 120 m min 1 2 TOTAL STOP button In case of emergency the machine is stated to the order ATTENT...

Страница 33: ...ing 10 Close the governing valve of the frame sinking and lift the saw frame to the top position after cutting 11 Remove the cut Now you can repeat whole progress 3 3 2 Setting of the material length...

Страница 34: ...speed by frequency converter in range 20 120 m min 1 3 3 4 Angular cut setting The cut angle can be varied from 45 to 60 The angles 45 0 45 and 60 is set by means of the fixed stop Picture Description...

Страница 35: ...ne in case that you do not have the license to handle with it 3 4 2 Insertion Insert material to the vice and ensure that the material cannot move in the vice or fall from the vice after the clamping...

Страница 36: ...dle to secure it from moving Before welding always switch the machine off at the main switch The magnetic fields which often occur during welding may damage the controls Square material bundle Attenti...

Страница 37: ...37 dr ba stroje Wartung Machine service 4 Machine service...

Страница 38: ...38 Manual version 1 02 Mar 2010 Manual rev 1 dr ba stroje Wartung Machine service...

Страница 39: ...top position by control valve 2 Dismantle yellow protective cover of the saw band The cover is clamped with two screws 3 Dismantle back covering sheet metal of the saw frame The covering sheet metal...

Страница 40: ...de cubes and inner side of the arm thoroughly of all traces of chips and dirt Keep in mind the teeth direction when installing the saw band 2 Insert new saw band in the guide cubes Make sure the saw b...

Страница 41: ...tch the saw bands according to the selected saw band and the band saw Keep the recommendation of your manufacturer 4 3 1 Saw band stretching 1 The saw band must not fall from the wheels after setting...

Страница 42: ...djustment 4 4 1 Saw band petting The saw band run is set with screw in the stretching cube on the saw frame Optimal distance has been determined at 1mm Turn by screw to the right the saw band approxim...

Страница 43: ...oosen both tightening screws of the guide cubes and push it carefully to the band Make sure the saw band is not bent otherwise this cube will push on the band and damage it 2 Fasten both tightening sc...

Страница 44: ...the screw 3 Fasten the nut again and check the angle setting with the protractor according to procedure above angle 0 angle 45 Angle 60 4 4 6 Adjusting the limit switch of the saw band stretching Afte...

Страница 45: ...stop point is wrongly adjusted the cutting table can be deeply cut or the material will not be cut completely 1 Move the saw frame to the upper position 2 Release the nut of the adjusting screw and a...

Страница 46: ...aily visually too low after concentration check refill with water or emulsion Concentration daily refractometer densimeter too high too low refill water refill base emulsion Smell daily by sense of sm...

Страница 47: ...stability deteriorates sticky residue develops 4 5 3 Chips disposal Chips resulting from cutting operations must be disposed of in accordance with the relevant regulations Let the chips drip excess fl...

Страница 48: ...rtan EP 320 Mobil Mobilgear 627 Mobilgear SHC 220 Mobilgear 630 Mobilgear 632 MV PG 220 Paramo PP 7 Paramo CLP 220 Paramo CLP 320 Shell Shell Omala 100 Shell Omala 220 Shell Tivela S 220 Shell Omala 3...

Страница 49: ...43 4 and viscosity grade ISO VG 46 in hydraulic aggregates Comparative table of the hydraulic oils Manufacturer Type Manufacturer Type Agip Oso 46 Ina Hidraol 46 HD Aral Vitam GF 46 Kl ber Lamora HLP...

Страница 50: ...avoid impurities penetration to the hydraulic system and troubles in hydraulic system 4 6 6 Adjustment of a throttle valve 1 Switch off the machine by its main switch Let the sawing head down at the...

Страница 51: ...Worn pieces replacement 4 8 1 Hard metal guides replacement If the hard metal guides cannot be adjusted they have to be replaced 1 Remove the hosepipe leading to the cooling agent and dismantle saw b...

Страница 52: ...d or if the rollers are obviously worn the rollers should be replaced Attention Guiding rollers must be replaced together on both guide cubes 1 Remove the hosepipe leading to the cooling agent and dis...

Страница 53: ...s may not press too much on the band but they must spin freely 6 Install the cube on the gib Install the saw band and adjust guiding cubes 4 8 3 Round brush replacement If the chip removing brush is s...

Страница 54: ...and pull off the washer 3 Screw on the auxiliary screw to the shaft of the stretching wheel 4 Put on the three leg puller on the stretching wheel and pull off it from the shaft 5 If the lower bearing...

Страница 55: ...ean the shaft and oil it Install the new stretching wheel on the shaft 9 Install the distance ring on the shaft and push it to the lower bearing 10 Install second bearing on the shaft and push it to t...

Страница 56: ...ervice 4 8 5 Driving wheel replacement 1 Dismantle the saw band 2 Screw of the fastening screw of the driving wheel and pull off the washer 3 Screw on the auxiliary screw to the driving shaft 4 Instal...

Страница 57: ...the feather are in good order clean them oil them and install them on the driving shaft 7 Install the washer and screw on the driving wheel 8 Install the saw band 4 8 6 Cooling pump replacement Only a...

Страница 58: ...s on the cooling pump flange and pull out the pump from the metal sheet holder 3 Remove the cover of the pump terminal switchboard Disconnect 4 terminal connectors of the input cables Cables are ident...

Страница 59: ...59 Z vady Troubleshooting 5 Z vady Troubleshooting...

Страница 60: ...60 Manual version 1 02 Mar 2010 Manual rev 1 Z vady Troubleshooting...

Страница 61: ...s not cut upon desired angle Securing lever is loosened Check the securing lever efficiency and carry out its adjustment according to chapter Servicing and adjustment Set angle does not match the cut...

Страница 62: ...oke is not possible turn Metal clamps between valve and panel Clamps must be removed and put on the shaft O Ring about 10x2 mm Metal clams are in body of valve Valve must be cleared or changed 7 Saw b...

Страница 63: ...e of clamps and inductor must be checked 3 Electric motor and pump are without voltage Between contactor and thermal protector is not voltage Wrong contactor Replace contactor of engine 4 The indicato...

Страница 64: ...64 Manual version 1 02 Mar 2010 Manual rev 1 Sch mata Schemas Schematics...

Страница 65: ...65 Sch mata Schemas Schematics 6 Sch mata Schemas Schematics...

Страница 66: ...66 Manual version 1 02 Mar 2010 Manual rev 1 Sch mata Schemas Schematics...

Страница 67: ...67 Sch mata Schemas Schematics 6 1 Elektrick sch mata Elektroschemas Wiring diagrams bez frekv m ni e ohne Frequenzumrichter without frequency convertor 3 400 V 50 Hz TN C S...

Страница 68: ...68 Manual version 1 02 Mar 2010 Manual rev 1 Sch mata Schemas Schematics...

Страница 69: ...69 Sch mata Schemas Schematics...

Страница 70: ...006 Kontakt rozp adapt Schaltkontakt Expand adapt contact ZB5AZ102 SB1 1 91 060 015 Hlavice rud Kopf rot Red jugulum ZB5AA4 SB2 1 91 061 006 Kontakt rozp adapt Schaltkontakt Expand adapt contact ZB5A...

Страница 71: ...71 Sch mata Schemas Schematics 6 2 Elektrick schema Elektroschema Wiring diagrams Erg 320 250 G F DG F DGS F 3 400 V TN C S...

Страница 72: ...72 Manual version 1 02 Mar 2010 Manual rev 1 Sch mata Schemas Schematics...

Страница 73: ...73 Sch mata Schemas Schematics...

Страница 74: ...74 Manual version 1 02 Mar 2010 Manual rev 1 Sch mata Schemas Schematics 6 3 Elektrick schema Elektroschema Wiring diagrams Erg 320 250 G F DG F DGS F 3 400V TN C...

Страница 75: ...75 Sch mata Schemas Schematics...

Страница 76: ...76 Manual version 1 02 Mar 2010 Manual rev 1 Sch mata Schemas Schematics...

Страница 77: ...77 Sch mata Schemas Schematics...

Страница 78: ...78 Manual version 1 02 Mar 2010 Manual rev 1 Sch mata Schemas Schematics 6 4 Elektrick schema Elektroschema Wiring diagrams Erg 320 250 G F DG F DGS F 3 230 V...

Страница 79: ...79 Sch mata Schemas Schematics...

Страница 80: ...80 Manual version 1 02 Mar 2010 Manual rev 1 Sch mata Schemas Schematics...

Страница 81: ...81 Sch mata Schemas Schematics...

Страница 82: ...Schematics 6 5 Hydraulick sch ma Hydraulisches Sch ma Hydraulic diagram Poz N zev polo ky ks Pos Bezeichnung Menge Pos Item Pcs 1 251 056 Hydraulick v lec Hydraulischer Zylinder Hydraulic cylinder 1 2...

Страница 83: ...p practix Ergonomic 320 250 DGS v robn slo nap 125 a rok v roby nap 1999 In die Bestellung der Ersatzteile f hren Sie immer an Maschinentyp z B Ergonomic 320 250 DGS Serien Nr z B 125 und Baujahr z B...

Страница 84: ...84 Manual version 1 02 Mar 2010 Manual rev 1 7 1 Ergonomic 320 250 DGS...

Страница 85: ...85 7 2 Kusovn k St ckliste Piece list Ergonomic 320 250 DGS...

Страница 86: ...86 Manual version 1 02 Mar 2010 Manual rev 1 7 3 Ergonomic 320 250 DGS...

Страница 87: ...87 7 4 Kusovn k St ckliste Piece list Ergonomic 320 250 DGS...

Страница 88: ...88 Manual version 1 02 Mar 2010 Manual rev 1 7 5 Rameno S gerahmen Saw arm...

Страница 89: ...89 7 6 Kusovn k St ckliste Piece list Rameno S gerahmen Saw arm...

Страница 90: ...90 Manual version 1 02 Mar 2010 Manual rev 1 7 7 Rameno S gerahmen Saw arm...

Страница 91: ...91 7 8 Kusovn k St ckliste Piece list Rameno S gerahmen Saw arm...

Страница 92: ...92 Manual version 1 02 Mar 2010 Manual rev 1 7 9 Nap n n Spannung Tensioning...

Страница 93: ...93 7 10 Kusovn k St ckliste Piece list Nap n n Spannung Tensioning...

Страница 94: ...94 Manual version 1 02 Mar 2010 Manual rev 1 7 11 Veden p su S gebandf hrung Belt guide...

Страница 95: ...95 7 12 Kusovn k St ckliste Piece list Veden p su S gebandf hrung Belt guide...

Страница 96: ...96 Manual version 1 02 Mar 2010 Manual rev 1 7 13 Vod c kostka F hrungsklotz Guiding cube 1...

Страница 97: ...97 7 14 Vod c kostka F hrungsklotz Guiding cube 2...

Страница 98: ...98 Manual version 1 02 Mar 2010 Manual rev 1 7 15 Konzola oto n Drehkonsole Turnable consol...

Страница 99: ...99 7 16 Kusovn k St ckliste Piece list Konzola oto n Drehkonsole Turnable consol...

Страница 100: ...100 Manual version 1 02 Mar 2010 Manual rev 1 7 17 Sv r k Schraubstock Vice...

Страница 101: ...101 7 18 Kusovn k St ckliste Piece list Sv r k Schraubstock Vice...

Страница 102: ...102 Manual version 1 02 Mar 2010 Manual rev 1 7 19 V lec zvedac Hebezylinder Liftink cylinder...

Страница 103: ...103 7 20 Kusovn k St ckliste Piece list V lec zvedac Hebezylinder Liftink cylinder...

Страница 104: ...104 Manual version 1 02 Mar 2010 Manual rev 1 7 21 Podstavec Untersatz Base...

Страница 105: ...105 7 22 Kusovn k St ckliste Piece list Podstavec Untersatz Base...

Страница 106: ...106 Manual version 1 02 Mar 2010 Manual rev 1 7 23 Ovl dac panel Bedienpult Control panel...

Страница 107: ...107 7 24 Kusovn k St ckliste Piece list Ovl dac panel Bedienpult Control panel...

Страница 108: ...108 Manual version 1 02 Mar 2010 Manual rev 1 7 25 Chlazen K hlung Cooling...

Страница 109: ...109 7 26 Kusovn k St ckliste Piece list Chlazen K hlung Cooling...

Страница 110: ...110 Manual version 1 02 Mar 2010 Manual rev 1 7 27 St l Tisch Table...

Страница 111: ...111 7 28 Kusovn k St ckliste Piece list St l Tisch Table...

Страница 112: ...112 Manual version 1 02 Mar 2010 Manual rev 1 7 29 Doraz Anschlag Stop piece...

Страница 113: ...113 7 30 Kusovn k St ckliste Piece list St l Anschlag Stop piece...

Страница 114: ...114 Manual version 1 02 Mar 2010 Manual rev 1 7 31 Kart B rste Brush...

Страница 115: ...115 7 32 Pru ina Feder Spring...

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