iii
ii
7. Remove personal metal items such as rings, bracelets, necklaces and watches when
working with a lead-acid battery. A lead-acid battery can produce a short-circuit
current high enough to cause a severe burn.
8. Use charger for charging a LEAD-ACID battery only. It is not intended to supply
power to a low-voltage electrical system other than in a starter-motor application. Do
not use the battery charger for charging dry-cell batteries that are commonly used
with home appliances. These batteries may burst and cause injury to persons and
damage property.
9. NEVER ATTEMPT TO CHARGE A FROZEN BATTERY.
Power Cord Safety
Charger should be grounded to reduce risk of electric shock. Charger is equipped with an
AC cord having equipment-grounding conductor and a grounding plug. The plug must be
plugged into a properly installed and grounded 110/120 volt AC outlet in accordance with all
local codes and ordinances (see Figure 1A).
If a properly grounded outlet is not available, a temporary adapter (like the adapter shown
in Figure1B) may be used to connect this plug to a two-pole receptacle. The temporary
adapter should be used ONLY until a properly grounded outlet can be installed by a
qualified electrician.
DANGER — Before using an adapter as illustrated, make certain that the center
screw of outlet plate is grounded.
The green-colored rigid ear or tab extending from adapter must be connected to a
properly grounded outlet. MAKE CERTAIN IT IS GROUNDED. If necessary, replace
original outlet cover plate screw with a longer screw that will secure adapter ground tab to
outlet cover plate and connect to grounded outlet.
WARNING
NEVER alter AC cord or plug. If it will not fit, have a proper outlet installed by a
qualified electrician. Improper connection may result in an electric shock.
Note: Use of an adapter is not allowed in Canada. If a grounding type receptacle
is not available, do not use this appliance until the proper outlet has been
installed by a qualified electrician.
Preparing to Charge
1. Determine voltage of battery to be charged by referring to the owner's manual.
2. If it is necessary to remove battery from vehicle to charge, or to clean terminals,
always remove grounded terminal from battery first. Make sure all accessories in the
vehicle are off, so as not to cause an arc.
3. Clean battery terminals. Do not allow corrosion to come in contact with eyes.
4. Add distilled water in each cell until battery acid reaches level specified by battery
manufacturer. This helps purge excessive gas from cells. Do not overfill. For a battery
without cell caps (maintenance free), carefully follow manufacturer's charging
instructions.
5. Study all battery manufacturer’s specific precautions, such as removing or not
removing cell caps while charging, and recommended rates of charge.
6. Area around battery should be well ventilated while battery is being charged. Gas can
be forcefully blown away by using a piece of cardboard or other nonmetallic material
as a fan.
7. Make sure the initial charging rate does not exceed battery manufacturer’s requirement.
Charger Location
1. Locate charger as far away from battery as cables permit.
2. NEVER place charger directly above battery being charged; gases from battery will
corrode and damage charger.
3. NEVER allow battery acid to drip on charger when reading gravity or filling battery.
4. NEVER operate charger in a closed-in area or restrict ventilation in any way.
5. Marine batteries must be removed and charged on shore.
6. Do not set a battery on top of charger.
GROUNDING
PIN (A)
GROUNDING
MEANS
METAL SCREW
ADAPTER (B)
F i g u r e
1A
F i g u r e
1B
IMPORTANT SAFETY INSTRUCTIONS
WARNINGS
1. RISK OF EXPLOSIVE GAS MIXTURES — WORKING IN VICINITY OF A LEAD-
ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES
DURING NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS OF UTMOST
IMPORTANCE THAT EACH TIME BEFORE USING YOUR CHARGER, YOU READ
THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY.
2. To reduce risk of battery explosion, follow these instructions and those published
by the battery manufacturer and manufacturer of any equipment you intend to use
in vicinity of battery. Review cautionary markings on these products and on
engine.
3. This equipment employs parts (switches, relays, etc.) that produce arcs or sparks.
Therefore, if used in a garage or enclosed area, the unit MUST be placed not less
than 18 inches above the floor.
Battery Safety
1. Use of an attachment not recommended or sold by the battery charger manufacturer
may result in a risk of fire, electric shock, or injury to persons.
2. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when
disconnecting charger.
3. An extension cord should not be used unless absolutely necessary. Use of an
improper extension cord could result in a risk of fire and electric shock, and will void
warranty.
If an extension cord must be used, make sure:
a. that pins on plug of extension cord are the same number, size, and shape as those
of plug on charger;
b. that extension cord is properly wired and in good electrical condition; and
c. that wire size is AWG#10 (10 gauge) for 100 feet and AWG#8 for distances over
100 feet.
4. Do not operate charger with damaged cord or plug — take to a qualified technician for
replacement of the plug or cord immediately.
5. Do not operate charger if it has received a sharp blow, been dropped, or otherwise
damaged in any way; take it to a qualified service technician.
6. Do not disassemble charger; take it to a qualified service technician when service or
repair is required. Incorrect re-assembly may result in a risk of electric shock or fire,
and will void warranty.
7. To reduce risk of electric shock, unplug charger from outlet before attempting any
maintenance or cleaning. Turning off controls without unplugging will not reduce this
risk.
8. Do not expose charger to rain, snow or use when wet.
Personal Safety
1. Another person should be within range of your voice or close enough to come to your
aid when you work near a lead-acid battery.
2. Fresh water and soap should be nearby in case battery acid contacts skin, clothing, or
eyes.
3. Wear complete eye protection and clothing protection. Avoid touching eyes while
working with a battery. Acid, acid particles or corrosion may get into eyes. Immediately
flood eye with cold water (Eye Wash Station) for at least 15 minutes and seek medical
attention immediately.
4. If battery acid contacts skin or clothing, wash immediately with soap and water. If
redness, pain or irritation occurs, seek immediate medical attention.
5. NEVER smoke or allow a spark or flame in vicinity of battery or engine.
6. Be extra cautious to reduce the risk of dropping a metal tool onto battery. This might
cause sparks or short-circuit the battery or other electrical part, which can cause an
explosion.
IMPORTANT SAFETY INFORMATION, SAVE THESE
INSTRUCTIONS
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND
THIS INSTRUCTIONAL MANUAL. THIS MANUAL CONTAINS IMPORTANT
INFORMATION REGARDING THE OPERATION AND WARRANTY OF THIS
PRODUCT. PLEASE RETAIN FOR FUTURE REFERENCE.
VEC1093DBD ENGLISH 10/2/08 9:45 AM Page ii
