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INSTALLATION, OPERATION AND MAINTENANCE MANUAL

Bisolid Automat OM-BAV05/02/2018/EN

8. WIRING DIAGRAME OF THE BOILER WITH THE PELLET BURNER

8.1. PALLET BURNER CONNECTOR’S PANEL

9. BOILER INSTALLATION INSTRUCTIONS

9.1. BOILER INSTALLATION - GENERAL INFORMATION

9.2. CHOOSING APPROPRIATE BOILER MODEL

9.3. POSITIONING IN THE BOILER ROOM

9.4. WATER SUPPLY REQUIREMENTS

9.5. CONNETING THE BOILER TO THE HEATING SYSTEM

9.6. BOILER CONNECTION TO THE SMOKE EXTRACTOR

9.7. BOILER CONNECTION TO THE CHIMNEY

9.8. TRANSPORTATION AND STORAGE

10. TROUBLESHOOTING

10.1. BOILER TROUBLESHOOTING

10.2. PELLET BURNER TROUBLESHOOTING

Содержание Automat 25

Страница 1: ...TION OPERATION AND MAINTENANCE MANUAL Bisolid Automat 22 Feb 18 OM BAV05 02 2018 EN MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF SOLID FUEL HOT WATER BOILER SERIES BISOLID AUTOMAT http www bis...

Страница 2: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL Bisolid Automat OM BAV05 02 2018 EN 2...

Страница 3: ...NTY TERMS AND CONDITIONS 41 5 12 BOILER ACCESSORIES UPON DELIVERY 41 5 13 ACTIONS AFTER COMPLETION OF THE BOILER LIFE CYCLE 42 6 BOILER OPERATION AND CONTROL USING PREFERRED FUEL WOOD PELLETS 43 6 1 P...

Страница 4: ...1 BOILER INSTALLATION GENERAL INFORMATION 60 9 2 CHOOSING APPROPRIATE BOILER MODEL 60 9 3 POSITIONING IN THE BOILER ROOM 60 9 4 WATER SUPPLY REQUIREMENTS 61 9 5 CONNETING THE BOILER TO THE HEATING SY...

Страница 5: ...allation or its repair may impose risk of life threatening electric shock on the users Installation works should be performed only by appropriately qualified technicians This manual is intended for au...

Страница 6: ...operation of the system After unpacking the boiler check the integrity and completeness of the delivered equipment Check whether the boiler size corresponds to the intended purpose of use Upon detect...

Страница 7: ...user with the boiler main parts different boiler systems and how to control the boiler The technician should acquaint the user with the safety equipment and elements of the boiler their signals and ex...

Страница 8: ...lling a Bisolid Automat boiler on the heating system always observe the requirements indicated in section 9 5 for the installation of the boiler equipment excess heat release When operating the boiler...

Страница 9: ...e combustion chamber Convenient and easy to use graphical LCD display with English menu showing the current state of the parameters of the combustion process High efficiency of the facility with minim...

Страница 10: ...0 97 DU C 0 2 0 1 d A 0 97 DU CD 0 2 0 1 d A 0 97 DU D 0 3 0 2 d A 0 97 DU DE 0 3 0 2 d A 0 97 DU E 0 3 d A 0 97 DU EF 0 3 d A 0 97 DU Where Ad ash content on dry matter DU mechanical durability Param...

Страница 11: ...llet burner with rotary self cleaning Bisolid GP xx R tsc is designed for burning of the approved by the boiler manufacturer solid fuels ONLY Hot water boilers series Bisolid Automat are not designed...

Страница 12: ...r 7 Thermo manometer 8 Drainage valve 9 Exhaust flue gas sensor Table 3 Overall and mounting dimensions of Bisolid Automat boiler Parameter Indication Dimension Value Nominal heat ouput Bisolid Automa...

Страница 13: ...Automat OM BAV05 02 2018 EN 13 Figure 2 Overall and mounting dimensions of Bisolid Automat boiler 2 6 BOILER SECTIONAL VIEW The main sectional view of Bisolid Automat boiler is presented in Figure 3 F...

Страница 14: ...tray 17 Rotating grate 18 Axis of rotation 19 Ash cleaning door 20 Burner transition 21 Tube pellet burner 22 Front cover 23 Grate for burning of other suitable fuel wood chips optional 24 Firewood ho...

Страница 15: ...Bisolid Automat 60 Preffered fuel Wood pellets Nominal heat output kW 18 26 30 40 Operating pressure bar 2 0 2 0 2 0 2 0 Operating draft 20 20 30 37 Efficiency 87 90 86 80 Energy efficiency class acco...

Страница 16: ...oiler no Fuel Preferred fuel only one Other suitable fuel s Log wood moisture content 25 no yes Chipped wood moisture content 15 35 no no Chipped wood moisture content 35 no yes Compressed wood in the...

Страница 17: ...l cogeneration boilers Electrical efficiency Auxiliary electricity consumption At rated heat output el n At rated heat output elmax 0 080 kW At 30 50 of rated heat output if applicable elmin 0 080 kW...

Страница 18: ...moisture content 25 no yes Chipped wood moisture content 15 35 no no Chipped wood moisture content 35 no yes Compressed wood in the form of pellets yes no Sawdust moisture content 50 no no Other wood...

Страница 19: ...l cogeneration boilers Electrical efficiency Auxiliary electricity consumption At rated heat output el n At rated heat output elmax 0 080 kW At 30 50 of rated heat output if applicable elmin 0 080 kW...

Страница 20: ...moisture content 25 no yes Chipped wood moisture content 15 35 no no Chipped wood moisture content 35 no yes Compressed wood in the form of pellets yes no Sawdust moisture content 50 no no Other wood...

Страница 21: ...l cogeneration boilers Electrical efficiency Auxiliary electricity consumption At rated heat output el n At rated heat output elmax 0 080 kW At 30 50 of rated heat output if applicable elmin 0 080 kW...

Страница 22: ...d moisture content 25 no yes Chipped wood moisture content 15 35 no no Chipped wood moisture content 35 no yes Compressed wood in the form of pellets yes no Sawdust moisture content 50 no no Other woo...

Страница 23: ...iliary electricity consumption At rated heat output el n At rated heat output elmax 0 080 kW At 30 50 of rated heat output if applicable elmin 0 080 kW Of incorporated secondary emission abatement equ...

Страница 24: ...boilers series Bisolid Automat 1 Electrical panel 2 Tube pellet burner 3 Ash cleaning door 4 Safety metal grid 5 Exhaust flue gas sensor 6 Thermo manometer Figure 7 Standard equipment of boilers seri...

Страница 25: ...igure 8 Location of the connectors on the electrical panel 1 START switch 2 Room thermostat connector 3 Pellet burner connector power supply 4 Communication connector 5 Safety thermostat connector 95...

Страница 26: ...stion and high efficiency The pellet burner is equipped with a display which indicates the burner s current parameters and or allows for adjustment of its operating parameters The main advantages of t...

Страница 27: ...ger of back fire and do not supply fuel to the burner in this case the fuel is discharged outside from the danger zone The standard equipment includes fuel transport auger for pellets Ability to start...

Страница 28: ...en in Figure 11 Figure 11 Diagram for mounting and dismantling of the internal and external rotary tube Pellets feeding inlet pipe to combustion chamber Flange for mounting of the main module to the b...

Страница 29: ...ondary air supplying in the tube pellet burner with rotary self cleaning Bisolid GP xx R tsc Figure 12 Diagram for firing air supply in the burner The diagram of the main components of a tube pellet b...

Страница 30: ...pc 4 Combustion group 1 pc 5 Inlet pipe for pellets 1pc 6 Feeding group 1 pc 7 Drive shaft 1 pc 8 Motor gear 1 pc 9 Restrictive axis 4 pcs 10 Lid 2 pcs 11 Cover bracket 2 pcs 12 Poll 4 pcs 13 Main fl...

Страница 31: ...n Value Preferred fuel Woden pellets Wood pellets category according to standard EN ISO 17225 2 2014 A1 A2 B Used pellets categories according to the manufacture company s classification A AB B BC C W...

Страница 32: ...ities 4 2 SAFETY OPERATION OF THE BOILER Relevant safety instructions should be observed when operating the boiler Bisolid Automat Boiler should not be used for any other purposes except for those ind...

Страница 33: ...time before fully filled All ash box related activities should be performed using a handle situated on its front After removing the box from the boiler the ash should be dumped in a preliminary prepar...

Страница 34: ...an authorised service specialist Functioning of the heating regulators The service technician should train the user how to control the boiler and should fill in the exact date of commissioning the bo...

Страница 35: ...acidic factor must be higher than 7 0 First of all a comprehensive washing of the entire heating system should be performed Water amount in the system should not be decreased or drained except in the...

Страница 36: ...boiler body as a result of the pressure and the dynamic load on the boiler walls Only service providers duly authorized to perform such activities have the right to install expansion tanks At boiler...

Страница 37: ...tomat is done daily periodically or annually In daily maintenance the user must clean the unburned residues in the combustion chamber clean the ash gathered in the combustion chamber and dumps the ash...

Страница 38: ...The adjustment of the automatic cleaning system of a rotary tube pellet burner from Bisolid GP xx R tsc must be performed by a certified staff In case of a warning alarm message for the failure of the...

Страница 39: ...es efficient combustion process and optimum cooling The ash cleaning from the burner and boiler and also removal of the ash container must be performed by personal safety means cloves and cuffs We rec...

Страница 40: ...ly be performed by adult persons who are familiar with the instructions of the equipment operation When the tube pellet burner is switched off by the user it is necessary waiting for the complete comb...

Страница 41: ...Boiler service personnel is entitled to perform only repair activities that do not require special qualification and represent simple replacement of parts such as grates sealing ropes ceramic blocks s...

Страница 42: ...ng door set Soot door soot door sealing Flue gases flap Set of heat exchanger covers Heat exchanger cover sealing rope Special requirements for spare part should be coordinated with the manufacturer W...

Страница 43: ...le 2 The fuel and air mix in the burner in a controlled way result in an ecological highly efficient combustion The required minimum time for maintenance of tube pellet burner Bisolid GP xx R tsc depe...

Страница 44: ...ition switches on After establishing the presence of flame the burner heating output increases When the modulation zone Zone_reg has been reached the burner heating output decreases and when the desir...

Страница 45: ...rear panel of the boiler 6 7 2 DETERMINATION OF THE HEATING WATER ASSIGNMENT BY ROOM THERMO REGULATOR This mode is applicable only if using contact room thermostats with independent outlet See Section...

Страница 46: ...back fire protection Circulation pump blocking protection Maximum setup values of the temperature of the exhaust gases for main inlet fuel and for other suitable fuel Freezing protection starts the bu...

Страница 47: ...gas assignment 12 Fire light sensor assignment 13 Tb water temperature 6 10 OPERATION FUNCTIONING OF THE PELLET BURNER Only user information is presented in this part of the operation manual The info...

Страница 48: ...ive of the place where the command STOP has been initiated but can only be switched on when the command START appears in both places The burner SHOULD NOT SWITCH OFF to complete combustion the other s...

Страница 49: ...lected option 6 10 3 ALARM MESSAGES The presence of an alarm message during operation of the pellet burner is indicated by an icon Table 10 Information for the alarm messages OK normal condition Err a...

Страница 50: ...f pellet burner Name Indication Limit Factory settings Bisolid Automat 25 Factory settings Bisolid Automat 35 Factory settings Bisolid Automat 45 Factory settings Bisolid Automat 60 Time for loading L...

Страница 51: ...2 7 s 4 10 s Pause time for burning Pause 1 240 s 17 16 s 17 12 s 17 8 s 15 6 s Fan for fresh air Fan1 20 100 40 80 40 85 45 90 50 80 Extra time for auger 2 operation Feeder2 0 250 s 18s 18s 18 s 18...

Страница 52: ...e last telephone number that has sent an SMS and if no such number the notification is not sent When SMS command is received a reply SMS is sent to the number that has sent the command Name Indication...

Страница 53: ...feed auger outlet 230V 0 25kW Cleaner tubus rotation outlet 230V 0 25kW Heating water sensor Pt 1000 50 250 Flue gas sensor Pt 1000 50 250 Flame sensor Photo resistor Room thermostat inlet Independen...

Страница 54: ...od and wood chips in Bisolid Automat series hot water boilers check Water quantity in the heating system Sealing of the heat exchanger cover Installed pellet tube burner condition The flue gases flap...

Страница 55: ...e pellet burner SHOULD NOT BE SWITCH OFF OR DISCONECTED Criterion for successful ignition of the other suitable fuel is the temperature of the flue gases When reaching this temperature the burner modu...

Страница 56: ...ated only by adult persons who are well acquainted with this operation manual Turn the boiler off every time if any even temporary danger of presence of flammable or explosive vapors in the room from...

Страница 57: ...BOILER WITH THE PELLET BURNER Figure 19 Wiring diagrame of a boiler with Bisolid GP xx R tsc pellet burner It is recommended the pump s control to be made by using external thermostat and UPS uninterr...

Страница 58: ...ot interrupting the power supply of the boiler as circulation pump should operates to cool the boiler In all diagrams for conection the circulation pump connection should operate whenever the boiler g...

Страница 59: ...to use room thermostat ONLY in case of boiler operation with pellets Before connecting the room thermostat to the connector moving part for ROOM THERMOSTAT positioned on the back of the boiler s side...

Страница 60: ...with higher power than the heat losses of the site 9 3 POSITIONING IN THE BOILER ROOM Bisolid Automat series hot water boilers may be positioned in rooms that comply withl ocal norms in effect The boi...

Страница 61: ...t is not allowed to position any fuel between them It is recommended to keep minimum distance of 800 mm between the boiler and the fuel or to store the fuel in a premise different from the boiler room...

Страница 62: ...atic valve switches on and the excess heat is being released by the cooling loop The two way safety valve DBV 1 is used to release the excess heat in order to avoid exceeding the maximum permissible t...

Страница 63: ...ements set out in Table 18 the water in the system should be treated as per the requirements Furthermore the pressure in the heating system should be adjusted to the desired value The two way safety v...

Страница 64: ...gure 25 which supplies the boiler with cooling water after commissioning the valve Particulate filters should be installed in the place from where the cooling water is supplied The pipeline which acco...

Страница 65: ...e any questions please contact an authorized installation and service center 9 5 4 TWO WAY SAFETY VALVE PERIODIC MAINTENACE A control checkup should be performed once a year by appropriate turning of...

Страница 66: ...l The smoke extractor and chimney must be made of steel or equivalent material that can be used at temperatures around 400 C All system connections for the flue gases must be solid and reliable to per...

Страница 67: ...minimum inner diameter of the chimney depending on the boiler heat output if it is not explicitly stated in the mandatory local regulations If the chimney draft is insufficient or chimney is not buil...

Страница 68: ...the chimney Above the roof of the building the highest level of a chimney should be in accordance with the dimensions specified in Figure 28 The construction of the exterior of the chimney must be so...

Страница 69: ...ovide at least normal storage conditions for boilers during their storage and transportation Do not apply pressure on the boiler packaging and covers during storage and transportation Boilers should n...

Страница 70: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL Bisolid Automat OM BAV05 02 2018 EN 70...

Страница 71: ...ow outside temperatures Caused by improper pellet burner operation Refer to the section on description commissioning and operation of tube pellet burner series Bisolid GP xx_B thc Boiler power can not...

Страница 72: ...ignition Low quality wood pallets Their humidity is probably higher than the normal needed for the burner operation it is necessary to change the pellets The fuel ignition is accompanied by strange n...

Страница 73: ...on signal Check for activated emergency alarm check the list with alarm modes and indications of the controller presented in the next table Blown fuses To be performed by service technician check the...

Страница 74: ...assistance by a service technician for consultation or adjustment High temperature of the flue gases if a thermometer is installed Dirty heat exchanging surfaces depending on the equipment type and o...

Страница 75: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL Bisolid Automat OM BAV05 02 2018 EN 75...

Страница 76: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL Bisolid Automat OM BAV05 02 2018 EN 76 Supplier Address city of Str Tel Fax http We reserve the right to make technical changes...

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