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maintenance programme is adopted by the 
user. 
 

Quarterly Inspection  

(a) Visual inspection of the burner  
(b)Clean and check spark 
electrode    

                    (c) Clean and check photocell 
 

 

  (d) Check overheat safety is 

operational 

 

Bi-Annual Inspection 

(a) As per quarterly inspection, plus... 
                      (b) Combustion check 
                      (c) Smoke test 
 

Annual Inspection   

                      (a) As per half year inspection, 

plus... 

                      (b) Heat exchanger and cleaning 
                      (c) Electrical connections 
                      (d) Main fan motor 
                      (e) Main fan assembly 
                      (f) Pulleys 
                      (g) Fan belts 
                      (h) Oil supply including filter 
                      (i) Burner 
                      (j) Air delivery system 
                      (k) Flue 
                      (l) Report 
 

5.2 Servicing Procedure - Major 

Component Parts  

 

Flue 

A visual inspection should be carried out to 
ensure that the flue remains adequately 
supported, both internally as well as externally, 
and that the various joints are effectively 
sealed. 
 Inspection covers, where fitted, should be 
removed and the flue checked to see whether 
cleaning is required 
 If inspection covers are not fitted the flue gas 
exit duct and flue spigot will provide not only 
an indication of the cleanliness of the flue, but 
will also enable access for cleaning. 
 
The presence of the flue terminal should be 
checked. 

If a condensate trap and drain facility is fitted 
this should be checked to ensure that it 
continues to function correctly, and the 
drainage of condensates is not impaired. 
 

Main Fan Motor 

Remove access panel. Dust and other foreign 
matter should be cleaned by blowing over with 
compressed air and through the use of a soft 
bristle brush and cloth.  
Solvent wipes may be used to remove heavy 
soiling from the motor casing.  
Traces of surplus lubricants spreading from the 
bearings should also be cleaned away. 
Where motors are fitted with grease nipples 
bearings should be lubricated with the correct 
grade of lubricant. Motors which do not have 
grease nipples feature sealed bearings which 
are lubricated during manufacture for their life. 
 
The electrical connections should be checked 
as follows.  
The cover to the terminal box should be 
removed by undoing the screws which secure 
it. 
Check connections for signs of corrosion, 
tightness, and ensure that there are no stray 
strands which could form a short circuit.  
Clean, tighten, and replace as necessary. 
 Replace cover and secure. 
 

Main Fan 

Remove dust and other foreign matter by 
blowing off with compressed air or through the 
use of a soft bristle brush.  
Check that the bearings do not show signs of 
excessive wear.  
It should be noted that these bearings do not 
require lubricating. 
If the bearings require replacing the following 
procedure should be followed. 
 
(a) Remove belt(s). 
(b) Loosen set screw on eccentric collar and 
tap collar in the opposite direction to fan 
rotation. 
(c) Remove collar and bearing. 
(d) Check shaft for alignment and straightness. 
(e) Locate the bearing in its seat and place on 
the shaft with the cam facing outwards. 

Содержание MH300

Страница 1: ...BENSON MH300 OIL FIRED MARQUEE HEATER I N S T A L L A T I O N C O M M I S S I O N I N G S E R V I C I N G U S E R I N S T R U C T I O N S...

Страница 2: ......

Страница 3: ...work Fittings 8 2 7 Oil installation and Connection 8 2 8 Electrical Supply 8 2 9 Air Supply 9 2 10 Air Distribution 10 2 11 Flue System 11 3 0 Installation 11 3 1 Electrical installation Connection...

Страница 4: ...on Heating to ensure that they are familiar with the appropriate information manuals supplied by the manufacturer and that they are suitably aware of the purpose of the manuals and the safety instruct...

Страница 5: ...Warning Unauthorised modifications to the appliance or departure from the manufacturers guidance on intended use or installation contrary to the manufacturers recommendations may constitute a hazard N...

Страница 6: ...n to enable processing to take place 1 Heater model 2 Heater serial number 3 Order reference date of order together with full installation details name and address 4 Details or symptoms of fault Fault...

Страница 7: ...ll below the cold filter plugging point cfpp in this country and with class D fuel also referred to as gas oil The critical temperature is 4oC for this summer grade The cfpp critical temperature for t...

Страница 8: ...let and towards the sludge drain valve which must be sited at the lowest point in the tank If the tank is positioned on supports then there must be an adequate protective layer between tank and suppor...

Страница 9: ...space being heated And The building design air change rate is less than 0 5 air changes per hour and the volume of the space is greater than 4 7m3 per kilowatt then low level ventilation is required...

Страница 10: ...06m3 h per kW of rated heat input Mechanical ventilation systems where fitted must be provided with safety interlocks to prevent heater operation in case of air flow failure 2 9 3 Ventilation Openings...

Страница 11: ...stant to internal and external corrosion and be capable of withstanding the stresses and loadings associated with normal use 3 0 Installation 3 1 Electrical Installation Connection Benson MH 300 cabin...

Страница 12: ...rs undergo a rigorous test programme prior to being dispatched whilst such a programme does involve pre commissioning and setting up the heater to operate efficiently and well within its designed oper...

Страница 13: ...position for heater on off switch f Check for the following burner sequence Interval Operand 1 5s Combustion air damper actuated burner fan motor initiates purge cycle 2 15s Solenoid valve opens ignit...

Страница 14: ...settings should be only very finely adjusted to achieve a CO2 reading of 12 5 0 5 Note ii The gross efficiency must be approximately 80 Note iii All Heaters are test fired and pre commissioned as par...

Страница 15: ...ding environment and the need for regular servicing carried out by competent and qualified persons Caution After approximately 100 hours of running the tension of the fan belts must be checked to ensu...

Страница 16: ...Fan Motor Remove access panel Dust and other foreign matter should be cleaned by blowing over with compressed air and through the use of a soft bristle brush and cloth Solvent wipes may be used to re...

Страница 17: ...ne belt contains more slack than its accompanying belts then all the belts on the unit must be replaced again using a common batch code Replacement and tensioning is carried out as follows Note The ma...

Страница 18: ...ecked to ensure that they are secure and free from corrosion Terminals and connections should also be checked to ensure that no stray strands are bridging terminals Electrical continuity should also b...

Страница 19: ...out Occurs Fuel Feed Incorrect Check that the Oil Pressure is correct Check that Head of Gravity is Sufficient Check that the suction Lift is not too great two pipe system Check that the Bypass Plug i...

Страница 20: ...Line Check Fuel Pressure Check Nozzle Check Filter Check Fuel Lines Check Valves Burner gives a smokey flame Poor Combustion Insufficient Combustion Air Inadequate Flue Draught Check Oil Pressure Che...

Страница 21: ...ockout Warm Air Short Circuit Adjust Warm Air Discharge and Cool Air Inlet Accordingly Check for High Resistance Check Outlet Grilles are not shut or Check Filter is Clear Insufficient Air Flow over t...

Страница 22: ...Wiring Diagram 20 49 146...

Страница 23: ...tic pressure full load pa 750 Discharge velocity full load M s 19 5 Noise level full load Dba 1 m 90 Heat Input part load kW 225 Heat output part load kW 180 Nett efficiency part load 90 5 Gross effic...

Страница 24: ...nnection size Bsp 1 4 Fuel specification 35 sec Head setting 5 Air shutter Hi Lo 70 28 Electrical supply V Hz Ph 415 50 3 Fuse Size Amps 6 Maximum running current Amps 16 Flue diameter mm 225 Overheat...

Страница 25: ...magnetic Compatibility BS EN 50165 1995 Safety of Electrical Equipment BS 5854 1980 Code of Practice Flues Flue Structures BS 799 Part 5 1987 Oil Burning Equipment oil tanks OFTEC OFS T 100 Polyethyle...

Страница 26: ...Benson Heating Ludlow Road Knighton Powys LD7 1LP Telephone 44 0 1547 528534 Facsimile 44 0 1547 520399 Email information bensonheating co uk www bensonheating com...

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