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(l) Repeat steps 4.2 d,e,f, allowing the heater 
to reach thermal equilibrium. 
 
(m) Adjust thermostat to its highest setting, 
and allow the heater to continue to fire. 
 
(n) Gradually reduce the temperature setting 
on the thermostat until the burner shuts down, 
(@ < ambient and then gradually increase the 
temperature setting on the thermostat until 
heat is called for, (@ > ambient) and the 
burner automatically re-fires. 
 
(o) Check fan and limit stat by depressing and 
holding in the fan motor overload re-set button, 
located on the heater electrical panel. The time 
between the fan stopping and burner shut 
down should be noted, once the burner has 
shut down the overload on the motor should be 
released. 
If the time interval between fan stop and 
burner shut down is greater than 90 seconds 
further checks should be made.  
These are as follows 
 
 (i) Check settings on fan and limit stat are 
correct, ie, fan on 60oC, fan off 30oC, limit 
100oC. 
 
 (ii) Check that the position of the unit is 
correct, ie, equi-distant between heat 
exchanger body and heat shield panel. 
 (iii) Check integrity of unit, ensuring that 
neither the bi-metallic strip nor its casing is 
damaged. 
 
(p) Undertake flue gas analysis using 
approved and calibrated analysing equipment 
recording data on the commissioning card, ie, 
CO, CO2, net and gross flue temperatures. 
 Record burner oil pump pressure, ambient 
temperature, barometric pressure, and smoke 
reading (0 - 1 Baccarach scale). 
 

Note (i)

          

The burner air and oil pressure settings should 
be only very finely adjusted to achieve a CO2 
reading of 12.5%   
(+/- 0.5%). 

 

Note (ii)

 

The gross efficiency must be approximately 
80%. 
 

Note (iii)

  

All Heaters are test fired and pre-
commissioned as part of the manufacturing 
process, if however, during on site 
commissioning the data are found to be not in 
accordance with the manufacturers data, then 
the following action is recommended. 
   *  Re-check all readings and calculations. 
   *  Adjust burner as per manufacturers 
instructions. 
   * Consult Benson Technical Department. 
 
(q) Complete commissioning card and provide 
operating instructions for the user, high-light 
the fact that the manufacturer recommends 
that in the interests of  safety and efficiency the 
heater is serviced on a  regular basis only by 
qualified and competent persons. 
 The completed commissioning card must be 
returned to Benson Heating Service 
Department immediately after the satisfactory 
completion of commissioning, failure to do so 
can invalidate any subsequent warranty claim. 
 
(s) Set all controls to the requirements of the 
user. 
 

4.3 Commissioning - air delivery system  

 

Caution 

 

On ducted applications it is necessary that the 
system is balanced in order to optimise the 
efficiency of the heater and the air distribution 
and delivery system 
 Failure to balance the system can result in fan 
motor overloading and premature component 
failure, it can also result in an inefficient 
heating/ventilation system. 

 

(a) Check that the amount of fan produced air 
volume is in accordance with the heater 
specification; if the volume is too great the fan 
can be overloaded.  
Ensure that the running current is as per that 
stated on the heater data plate. 

Содержание MH300

Страница 1: ...BENSON MH300 OIL FIRED MARQUEE HEATER I N S T A L L A T I O N C O M M I S S I O N I N G S E R V I C I N G U S E R I N S T R U C T I O N S...

Страница 2: ......

Страница 3: ...work Fittings 8 2 7 Oil installation and Connection 8 2 8 Electrical Supply 8 2 9 Air Supply 9 2 10 Air Distribution 10 2 11 Flue System 11 3 0 Installation 11 3 1 Electrical installation Connection...

Страница 4: ...on Heating to ensure that they are familiar with the appropriate information manuals supplied by the manufacturer and that they are suitably aware of the purpose of the manuals and the safety instruct...

Страница 5: ...Warning Unauthorised modifications to the appliance or departure from the manufacturers guidance on intended use or installation contrary to the manufacturers recommendations may constitute a hazard N...

Страница 6: ...n to enable processing to take place 1 Heater model 2 Heater serial number 3 Order reference date of order together with full installation details name and address 4 Details or symptoms of fault Fault...

Страница 7: ...ll below the cold filter plugging point cfpp in this country and with class D fuel also referred to as gas oil The critical temperature is 4oC for this summer grade The cfpp critical temperature for t...

Страница 8: ...let and towards the sludge drain valve which must be sited at the lowest point in the tank If the tank is positioned on supports then there must be an adequate protective layer between tank and suppor...

Страница 9: ...space being heated And The building design air change rate is less than 0 5 air changes per hour and the volume of the space is greater than 4 7m3 per kilowatt then low level ventilation is required...

Страница 10: ...06m3 h per kW of rated heat input Mechanical ventilation systems where fitted must be provided with safety interlocks to prevent heater operation in case of air flow failure 2 9 3 Ventilation Openings...

Страница 11: ...stant to internal and external corrosion and be capable of withstanding the stresses and loadings associated with normal use 3 0 Installation 3 1 Electrical Installation Connection Benson MH 300 cabin...

Страница 12: ...rs undergo a rigorous test programme prior to being dispatched whilst such a programme does involve pre commissioning and setting up the heater to operate efficiently and well within its designed oper...

Страница 13: ...position for heater on off switch f Check for the following burner sequence Interval Operand 1 5s Combustion air damper actuated burner fan motor initiates purge cycle 2 15s Solenoid valve opens ignit...

Страница 14: ...settings should be only very finely adjusted to achieve a CO2 reading of 12 5 0 5 Note ii The gross efficiency must be approximately 80 Note iii All Heaters are test fired and pre commissioned as par...

Страница 15: ...ding environment and the need for regular servicing carried out by competent and qualified persons Caution After approximately 100 hours of running the tension of the fan belts must be checked to ensu...

Страница 16: ...Fan Motor Remove access panel Dust and other foreign matter should be cleaned by blowing over with compressed air and through the use of a soft bristle brush and cloth Solvent wipes may be used to re...

Страница 17: ...ne belt contains more slack than its accompanying belts then all the belts on the unit must be replaced again using a common batch code Replacement and tensioning is carried out as follows Note The ma...

Страница 18: ...ecked to ensure that they are secure and free from corrosion Terminals and connections should also be checked to ensure that no stray strands are bridging terminals Electrical continuity should also b...

Страница 19: ...out Occurs Fuel Feed Incorrect Check that the Oil Pressure is correct Check that Head of Gravity is Sufficient Check that the suction Lift is not too great two pipe system Check that the Bypass Plug i...

Страница 20: ...Line Check Fuel Pressure Check Nozzle Check Filter Check Fuel Lines Check Valves Burner gives a smokey flame Poor Combustion Insufficient Combustion Air Inadequate Flue Draught Check Oil Pressure Che...

Страница 21: ...ockout Warm Air Short Circuit Adjust Warm Air Discharge and Cool Air Inlet Accordingly Check for High Resistance Check Outlet Grilles are not shut or Check Filter is Clear Insufficient Air Flow over t...

Страница 22: ...Wiring Diagram 20 49 146...

Страница 23: ...tic pressure full load pa 750 Discharge velocity full load M s 19 5 Noise level full load Dba 1 m 90 Heat Input part load kW 225 Heat output part load kW 180 Nett efficiency part load 90 5 Gross effic...

Страница 24: ...nnection size Bsp 1 4 Fuel specification 35 sec Head setting 5 Air shutter Hi Lo 70 28 Electrical supply V Hz Ph 415 50 3 Fuse Size Amps 6 Maximum running current Amps 16 Flue diameter mm 225 Overheat...

Страница 25: ...magnetic Compatibility BS EN 50165 1995 Safety of Electrical Equipment BS 5854 1980 Code of Practice Flues Flue Structures BS 799 Part 5 1987 Oil Burning Equipment oil tanks OFTEC OFS T 100 Polyethyle...

Страница 26: ...Benson Heating Ludlow Road Knighton Powys LD7 1LP Telephone 44 0 1547 528534 Facsimile 44 0 1547 520399 Email information bensonheating co uk www bensonheating com...

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