Beck 42-103 Скачать руководство пользователя страница 17

17

80-0042-00, Rev. 06.9

  3. Set the Forward/Reverse toggle switch to STOP 

(center position), Option 7 Control Board only.

  4. Set the Manual/Automatic toggle switch to "M" 

(Manual), Option 7 Control Board only.

  5. Connect the meter to read the feedback signal.

FOR CURRENT FEEDBACK APPLICATIONS: 

 

Connect the meter in series with the plus signal 

line  of  the  control  room  indicator  and  the  plus 

signal position (terminal 14 or 15; see TABLE 1 

for correct meter polarity or reference the wiring 

diagram inside the control cover).

FOR VOLTAGE FEEDBACK APPLICATIONS:

  

Connect the meter across the signal terminals 13 

and 14. Terminal 14 is positive.

FOR INSTALLATIONS WITH NO REMOTE 

INDICATOR:

  Remove the resistor from between 

terminals 13 and 14 and connect the meter across 

these terminals. Terminal 14 is positive.

 6. 

Reverse plug connection P4. Note that plug 

P4 is a locking type plug and must be located 

properly in its receptacle.  The tapered side of 

the plug must be against the tapered side of 

the receptacle.  See Figure 6, page 18 for the 

location of the plug.  NOTE:  On plug P4, CW = 

Extend and CCW = Retract.

  7. If  the  mechanical  position  of  the  feedback 

potentiometer has not been set:

 a. Move  the  actuator  output  shaft  to  the 

(minimum input signal) position.

 b.  Disconnect all power to the drive.

 c.  Loosen  feedback  potentiometer  clamp 

screws.

  8. Turn  trim  potentiometer  R38  clockwise  20 

turns  (to  limit),  then  rotate  it  8  full  turns 

counterclockwise.

  9. Turn  trim  potentiometer  R46  clockwise  20 

turns  (to  limit),  then  rotate  it  8  full  turns 

counterclockwise.

 10. Reconnect actuator power.

 11. Turn  the  feedback  potentiometer  until  the 

output signal reads 20 + 0.5 milliamps (5 + 0.1 

volts on units configured for voltage output).

 12. Tighten  the  feedback  potentiometer  clamp 

screws to hold the potentiometer in position.  

The  potentiometer  orientation  is  now 

complete.

Signal Calibration

 13. Turn trim potentiometer R46 counterclockwise 

until the output signal reads 3.95 mA ± .001 

mA  (1  volt  on  units  configured  for  voltage 

output).

 14. Move the output shaft towards the (maximum 

input signal) position.

with  a  249  ohm  resistor.   To  convert  a  1-5  volt 

configuration to 4-20 milliamps, remove the 249 

ohm resistor and replace it with a 12 volt zener 

diode,  Beck  Part  Number  13-2550-04.  See 

Figure 5, page 16, for location of resistor R2.

  FOR OPTION 5:  To convert a 4-20 milliamp 

configuration  to  1-5  volts,  install  a  249  ohm 

resistor  in  position  R2.    To  convert  a  1-5  volt 

configuration to 4-20 milliamps, remove the 249 

ohm resistor from position R2.

FEEDBACK POTENTIOMETER AND 

SIGNAL CALIBRATION PROCEDURE

  When properly adjusted, the feedback signal 

will be 20 milliamps (5 volts) with the actuator output 

shaft in the 100% (maximum input signal) position.  

At the 50% travel position, the signal should be 

12 milliamps (3 volts) and at 0% (minimum input 

signal) 4 milliamps (1 volt).  NOTE:  The endpoint 

values are opposite if the direction of travel is set to 

retract on an increasing signal. 

  The  calibration  procedure  requires  checking 

and/or  setting  the  feedback  potentiometer  and 

two  trim  potentiometers  located  on  the  control 

board.   The  following  paragraphs  describe  the 

procedure  to  check  and  set  feedback  signal 

calibration.

NOTE:  The travel limit switches must be 

properly adjusted before the feedback signal 

is calibrated.  The feedback signal must be 

calibrated before the input signal can be 

calibrated.

  Tools required for calibration: 

   

mA/V dc voltmeter 

   

3/32 inch screwdriver 

   

Large screwdriver

  TABLE 1 lists the meter connections required 

for the calibration procedure.

  Figures  6  and  7  show  the  location  of  the 

jumper  plug,  feedback  potentiometer,  trim 

potentiometers,  the  Forward/Reverse  and 

Manual/Automatic  switches  and  plug  P4  on  the 

control boards.

Orienting the Potentiometer

(Note: Only use Steps 2–12 when changing 

direction of travel)

  1. Remove the control module cover.

  2. Position the actuator output shaft to the end of 

travel that corresponds to 4 mA (i.e., to the fully 

retracted position if the actuator travel is set to 

extend on an increasing demand signal, or to 

the fully extended position if the actuator travel 

is  set  to  retract).   Allow  the  over-travel  limit 

switch to de-energize the motor at the limit.  

Continued

Содержание 42-103

Страница 1: ...80 0042 00 Rev 06 9 INSTRUCTION MANUAL 42 107 42 105 42 103 MODELS R E L E C T R I C A C T U A T O R S F O R I N D U S T R I A L P R O C E S S C O N T R O L...

Страница 2: ...ns 11 Calibration 12 Travel Limit Switch Adjustment 12 Setting Auxiliary Switches 14 Changing Direction of Travel 15 Feedback Signal 16 Demand Input Signal 18 Loss of Signal Function 19 Deadband Adjus...

Страница 3: ...ntenance Ideally suited for harsh industrial environments the Group 42 handles long stroke applications requiring up to 1 000 lbs 4 450 N of thrust The design employs a highly efficient ball screw cou...

Страница 4: ...ne current from a remote controller or manual switches 3 Modulating analog control option 7 Onboard actuator control electronics position output proportionally to mA Demand input signal Demand Input S...

Страница 5: ...adjustable Rated 10 A 125 150 Vac 5 A 125 Vdc 25 A 150 Vdc Handswitch Option 7 Permits local electrical operation independent of Demand input signal Handwheel Provides manual operation without electr...

Страница 6: ...7 11 279 28 19 32 726 46 19 32 1183 69 31 2 17 32 DIA 64 7 25 32 198 8 7 32 209 ALLOW 2 3 4 70 FOR REMOVAL 2 1 4 57 3 11 32 85 L DIMENSION 3 8 10 1 1 16 27 SEE TABLE REAR CLEVIS HOLE DIAMETER 1 25 SEE...

Страница 7: ...n conductive conduit and or cable trays All signal and power connections are made on the terminal board Typical wiring connections for each Group 42 control option are described on the following pages...

Страница 8: ...nal 12 The loop powered position feedback signal must be connected to a 2 wire type analog input that provides a dc voltage over the signal wires a dc voltage power supply must be wired in series with...

Страница 9: ...d to terminal 15 Direct AC Control with Actuator Powered Position Feedback Signal Customer must supply three wires to directly control the actuator motor direction One 120 V ac line to run Extend term...

Страница 10: ...m2 is recommended for this purpose CONDUIT ENTRIES Conduits are provided for power and signal wiring Temporary plugs are installed in the conduits at the factory for shipping only and are not intended...

Страница 11: ...put shaft travels through its desired stroke Note that the F extend and R retract LEDs on the control board light to indicate the direction of travel of the output shaft The LEDs remain lit when the u...

Страница 12: ...ine voltage and auxiliary switches are disconnected from external power sources Setting the Retract Travel Limit Switch S3 1 Remove the control module cover 2 Retract the output shaft to the desired t...

Страница 13: ...witch wires remove the two wires from the extend limit switch top switch and attach the meter across these contacts See Fig 3 at right Rotate the cam see Fig 2 at right until the meter shows no contin...

Страница 14: ...eter and actuator power 8 Extend Retract the output shaft again to the desired switch position If the contacts close the switch is properly set 9 Replace the control module cover SETTING AUXILIARY SWI...

Страница 15: ...to the power transformer see Figure 4 this page 3 For extend output shaft travel on an increasing signal the orange wire must be on the common terminal of S4 and the brown wire on the common terminal...

Страница 16: ...n TABLE 1 below FEEDBACK SIGNAL CALIBRATION For 4 wire feedback only All Group 42 actuators are shipped with the Option 7 Terminal Board Figure 5 TABLE 1 R4 F1 R3 VR2 VR1 TB1 TB2 22 4001 13 R 2 1 2 1...

Страница 17: ...put 14 Move the output shaft towards the maximum input signal position with a 249 ohm resistor To convert a 1 5 volt configuration to 4 20 milliamps remove the 249 ohm resistor and replace it with a 1...

Страница 18: ...sition if the travel is set to retract Allow the over travel limit switch to de energize the motor at the limit 16 Turn trim potentiometer R38 counterclockwise until the output signal is 20 05 mA 001...

Страница 19: ...n function in two ways 1 Actuator will stay in its last position when the signal was lost 2 Actuator will move to a position determined by the setting of trim potentiometer R16 The LOS function will s...

Страница 20: ...to stall will be decreased to 68 seconds which may be shorter than the full stroke travel time of some actuators R20 Parallel Resistor Effective Resistance Dead band 1 000 000 1 0 1 000 000 2 000 000...

Страница 21: ...he factory see back cover for factory contact information CUSTOMER KIT PART NUMBER Capacitor Replacement 6 0Nm 72 RPM Motor 60Hz 12 8064 10 Capacitor Replacement 6 0Nm 72 RPM Motor 50Hz 12 8064 20 Res...

Страница 22: ...itch failure a b c d Check control board calibration See calibration procedure p 18 Readjust limit switches See limit switch adjustment p 12 Restore input signal to actuator Replace limit switch Conta...

Страница 23: ...laims damages costs or liabilities including but not limited to attorney s fees and other legal expenses whether on account of negligence or otherwise except those claims based solely upon the neglige...

Страница 24: ...02 19 11 TERRY DRIVE NEWTOWN PENNSYLVANIA 18940 USA PHONE 215 968 4600 FAX 215 860 6383 E MAIL sales haroldbeck com www haroldbeck com HAROLD BECK SONS INC R Made in USA...

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