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For technical questions, please call 1-888-866-5797.

Item 61876 

        

SAFET

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Op

ERA

TION

MAINTENANCE

SETU

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IMpORTANT SAFETy INFORMATION

WARNING! Read all instructions.

 

Failure to follow all instructions listed on page 3 to page 5 may result in fire, serious injury 

and/or DEATH. 

The warnings and precautions discussed in this manual cannot cover all possible conditions and 

situations that may occur.  It must be understood by the operator that common sense and caution 

are factors which cannot be built into this product, but must be supplied by the operator.

Installation Specific Safety Information

 

1.  Do not wear loose clothing or jewelry, 

as they can be caught in moving parts. 

Non-skid footwear is recommended. 

Wear restrictive hair covering to contain long hair.

2.  Wear ANSI-approved safety goggles and 

heavy-duty leather work gloves during installation.

3.  Before installation confirm that area is clear 

of fuel lines, brake lines, electrical wires, 

gas tanks or any other component which 

could be damaged during drilling.

4.  Mounting location and hardware 

must support Winch and load.

5.  Winch is not waterproof and is not intended 

for use underwater.  Do not mount in locations 

that are subject to submersion in water.

6.  Use supplied power cables and wire rope or 

replacement cables listed in manual only.  Do not 

use thinner/longer cables or link multiple cables 

together.  Do not route electrical cables near sharp 

edges or parts that will move or become hot.

7.  Ventilate area well before and while working 

on battery.  Explosive invisible hydrogen gas 

can accumulate and then explode when ignited 

by a spark from the battery connection.

8.  Only connect to a clean, corrosion free battery.
9.  Do not lean over or come in contact with 

battery while making connections.

10. Remove all metal jewelry before 

working near battery.

11.  Connect red wire to positive battery terminal 

and black wire to negative battery terminal.

12. Insulate all exposed wiring and 

terminals after installation.

13. Install Winch in overwind orientation, 

so that the Wire Rope enters and exits 

the Winch at the top of the drum.

14. For temporary Winch mounting, only use the 

Adapter Plate (31) with a 2" hitch ball.  Do not 

use Adapter Plate to attach Winch to anything 

other than hitch ball.  Bolt Adapter Plate to 

Winch Frame Assembly (34) before mounting 

to hitch ball.  Do not use a different plate to 

install on hitch ball.  Do not use hitch ball for 

any other purpose while Winch is mounted.

Operation Specific Safety Information

1.  Do not exceed load capacity.  

Be aware of 

dynamic loading!

  Sudden load movement may 

briefly create excess load causing product failure.

2.  Wear ANSI-approved safety goggles and 

heavy-duty leather work gloves during operation.

3. 

Do not maintain power to the Winch if the motor 

stalls.

  Verify load is within rated capacity for the 

Wire Rope layer; see Winch Specifications on 

page 6.  Make sure the battery is fully charged.  

Use double line rigging whenever possible; 

see Double Line Rigging on page 11.

4.  Do not disengage clutch under load.  

Engage clutch before starting.

5.  Keep clear of Wire Rope intake opening when 

operating.  Do not try to guide Wire Rope.

6. 

Do not place finger(s) through Hook.

  

Fingers may be caught and get pulled into drum.  

Use a hook strap (not included) to hold hook instead.

Содержание 61876

Страница 1: ......

Страница 2: ...oderate injury Addresses practices not related to personal injury Symbol property or Statement Wear heavy duty cut and abrasion resistant leather gloves Wear ANSI approved safety glasses Cut or sever...

Страница 3: ...ydrogen gas can accumulate and then explode when ignited by a spark from the battery connection 8 Only connect to a clean corrosion free battery 9 Do not lean over or come in contact with battery whil...

Страница 4: ...k about to form At this point the Winch should be stopped and the wire rope should be straightened out to prevent kinking b This wire rope is kinked It is too late to reverse the damage At this point...

Страница 5: ...as shown in Figure B to keep the Wire Rope pull straight Load pulley Anchor point Winch Figure B pulley Anchoring 33 Winch motor will be hot during and after use Keep clear 34 Do not power the hook a...

Страница 6: ...oles 3 Bolt Adapter Plate to Winch Frame Assembly using holes provided to lock components together 4 Place teardrop shaped hole in Adapter Plate over hitch ball WARNING At the start of winching when u...

Страница 7: ...the Positive Red terminal of the battery 4 Insert the male Remote Control Cable Plug at the end of the Remote Control Cable 43 into the female socket on the right side of the Winch body The plug fits...

Страница 8: ...ing all text under subheadings therein before set up or use of this product The instructions that follow are basic guidelines only and cannot cover all situations encountered during use The operator a...

Страница 9: ...66 5797 Item 61876 SAFETy OpERATION MAINTENANCE SETUp Components and Controls Wire Rope and Hook Handle Hand Crank Clutch Knob Adapter plate Remote Control Battery Cable Battery Clamps Battery Cable p...

Страница 10: ...ap the Wire Rope around the object and hook onto the Wire Rope itself This can damage the object being pulled and kink or fray the Wire Rope 8 Attachment point must be centered in loop of Hook and the...

Страница 11: ...onal injury 16 Do not operate the Winch at extreme angles Do not exceed the angles shown in Figure A 45 45 15 15 Winch Vertical Horizontal Figure A Maximum Winching Angles 17 If the object to be pulle...

Страница 12: ...eparate the Left and Right Shells 41 32a to grease the Gears Use any good quality waterproof gear grease 5 If the Winch becomes wet during use remove the Clutch Knob separate the Left and Right Shells...

Страница 13: ...amage or wear 1 Connect Switch properly 2 Tighten nuts on all cable connections 3 Fully charge battery 4 Replace Switch 5 Check for voltage at armature port with Switch pressed If voltage is present r...

Страница 14: ...ft Lock 1 51 12 Ring Shield 1 52 M5X8 Screw 4 53 D5 Washer 4 54 D10 Washer 1 55 Large Gear Assembly 1 1 56 Shaft Assembly 1 57 D12 Washer 1 58 M5x10 Screw 2 59 Washer 4 parts List and Diagram pLEASE R...

Страница 15: ...Page 15 For technical questions please call 1 888 866 5797 Item 61876 SAFETy OpERATION MAINTENANCE SETUp Assembly Diagram...

Страница 16: ...the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPL...

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