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BRADEN

HP125B

HYDRAULIC RECOVERY WINCH

INSTALLATION, MAINTENANCE AND SERVICE MANUAL

LIT2430 R3
08-2011
PRINTED IN U.S.A.

PACR

WINCH DIVISION

P.O. BOX 547 BROKEN ARROW, OK U.S.A. 74013
PHONE (918) 251-8511 FAX (918) 259-1575

www.paccarwinch.com

Содержание BRADEN HP125B

Страница 1: ...DRAULIC RECOVERY WINCH INSTALLATION MAINTENANCE AND SERVICE MANUAL LIT2430 R3 08 2011 PRINTED IN U S A PACR WINCH DIVISION P O BOX 547 BROKEN ARROW OK U S A 74013 PHONE 918 251 8511 FAX 918 259 1575 w...

Страница 2: ...2...

Страница 3: ...EL ASSEMBLY 28 PLANETARY CARRIER SERVICE 31 INTERMEDIATE PLANET CARRIER SERVICE 32 FINAL PLANET CARRIER SERVICE 33 OVER RUNNING CLUTCH SERVICE 34 BRAKE CYLINDER SERVICE 35 HP125B ROTATION CHANGE 37 WA...

Страница 4: ...nt at Telephone 1 918 251 8511 08 00 16 30 Central Time Zone Monday thru Friday FAX 1 918 259 1575 www paccarwinch com Provide the complete winch model and serial number when making inquiries Parts an...

Страница 5: ...angles are worn straight or if the edges of the clutch plate are rounded or chipped 11 External clutches on recovery winches may disengage and drop or lose control of a load if they are NOT fully enga...

Страница 6: ...erating compo nents 1 Brake Valve Assembly 2 Hydraulic Motor The brake valve is basically a counterbalance valve with better metering characteristics for load control It contains a check valve to allo...

Страница 7: ...Low Pressure High Pressure Motor Control Valve Pump To Tank Brake Valve Static Brake Medium Pressure Low Pressure High Pressure Sprag Cams Figure 4 Static Friction Brake Applied Permits free shaft rot...

Страница 8: ...e hydraulic motor work ports For conventional gear type motors backpressure at full flow should NOT exceed 100 PSI 690 kPa for maximum motor shaft seal life If high backpressures are encountered the m...

Страница 9: ...F 82 C 120 140 F 49 60 C is generally considered optimum In general terms for continuous operation at ambient temperatures 50 110 F 10 43 C use SAE 20W for continuous operation at 10 90 F 12 32 C use...

Страница 10: ...Circuit A Port Toward Flange ITEM 7 WINCH BRAKE LOWER ITEM 13 CASE DRAIN CUSTOMER HOIST BRAKE VALVE CHECK VALVE 12V DC SOLENOID 2 SP HYD MOTOR 2 SPEED SELECTOR VALVE P T T A G P2 P1 BR B A Two Speed...

Страница 11: ...injury or death A minimum of five 5 wraps of wire rope must be left on the drum barrel to achieve rated load INSTALLATION OF U BOLT TYPE CLAMPS Prepare the end of the wire rope as recommended by the w...

Страница 12: ...shift valve elimi nating the need to add extra valves to allow two speed operation A 12V DC toggle switch is required to actuate the solenoid The motors are spring biased to low speed mode Actuating t...

Страница 13: ...e the load is positioned properly move the lever back to neutral to stop the winch Secure the load as required Pay out just enough wire rope to remove all tension on the cable drum Disengage the drum...

Страница 14: ...the cable drum may be MANUALLY rotated in the direction to haul in wire rope to relieve the self energized load on the clutch lugs and allow the clutch to properly dis engage NOTE If your application...

Страница 15: ...oximately 3 ft 1 m of wire rope extended beyond the drum 5 Mark one line on or near the tip of the drum flange nearest the gear housing and a second line on the gear housing adjacent to the first 6 Wh...

Страница 16: ...e is available through all Braden dealers Have your dealer order part number 100600 It is a self adhesive weather resistant vinyl label that we recommend be installed near the winch controls of all Br...

Страница 17: ...y rating should be used to avoid causing serious damage to the tree OIL DRAIN 8 O RING PLUG MOTOR DRAIN PORT SAE 4 JIC HOIST PORT SAE 16 O RING BOSS PORT 12 DC SHIFT SOLENOID VALVE FOR 2 SPEED OPERATI...

Страница 18: ...ch On some winches you will have to disengage the clutch to gain access to the drum bushing grease fitting on the clutch end of the drum Use a high quality moly type grease with a rating of NLGI 2 or...

Страница 19: ...26 fpm 8 mpm 24 fpm 7 mpm 26 fpm 8 mpm 27 fpm 8 mpm 21 fpm 6 mpm 21 fpm 6 mpm 14 fpm 4 mpm High Speed 53 fpm 16 mpm 62 fpm 19 mpm 53 fpm 16 mpm 55 fpm 17 mpm 55 fpm 17 mpm 54 fpm 16 mpm 47 fpm 14 mpm...

Страница 20: ...brake clutch slippage which could result in property damage severe personal injury or death Some gear lubricants contain large amounts of EP extreme pressure and anti friction additives which may cont...

Страница 21: ...n the brake valve Check brake cylinder seal as follows A Disconnect the swivel tee from the brake release port Connect a hand pump with ac curate 0 2000 psi gauge and shut off valve to the 4 J I C fit...

Страница 22: ...use heat 2 System relief valve may be set too low Relief valve needs adjustment or repair 3 Be certain hydraulic system tem perature is not more than 180 degrees F Excessive hydraulic oil temperatures...

Страница 23: ...remedies for Trouble D1 Thoroughly clean exterior and flush inte rior Fill drain to proper level Same as remedies for Trouble D2 Prime mover low on horsepower or R P M Tune adjust prime mover Check s...

Страница 24: ...face of oil seals and a light coat of thread sealing compound on pipe threads Avoid getting sealing compound inside parts or passages which conduct oil Before starting disassembly of the winch remove...

Страница 25: ...25 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 26: ...under the support end bearing leg so that the winch rests level on the base angles on one side and blocks under the bearing leg on the other side The HP125B winch weighs approximately 1800 lbs 817 kg...

Страница 27: ...angles 73 and 74 onto the ground and remove the support end bearing leg 38 band brake 104 and air cylinders 5 and 6 if necessary See the subassembly service section in this manual for disassembly and...

Страница 28: ...aring leg 38 bush ing 8 Put a 5 8 11 eye bolt into the gearbox end of the drum shaft Use an overhead hoist to lower the drum shaft 1 through the sliding clutch 101 and into the bearing leg bushing 38...

Страница 29: ...earing leg 34 using capscrews 77 lockwashers 78 and nuts 79 Torque fasten ers to torque table value 19 Use overhead hoist to lower output planet carrier as sembly 400 into ring gear 65 Ensure splines...

Страница 30: ...in the proper orientation and that the inner race snap ring is seated on the primary sun gear On standard rotation winches the inner race should free turn in the clockwise direction viewed from the h...

Страница 31: ...t gear and center Grease remaining bearing rollers 9 and slide between planet gear 10 and planet pin 6 After all bearing rollers are in gear grease remaining thrust washer 8 and slide over planet pin...

Страница 32: ...tting The loose roller bearings can be difficult to keep in place during assembly This procedure attempts to simplify this 1 Clean and inspect parts as described in step 4 of the disassembly procedure...

Страница 33: ...ace during assembly This procedure attempts to simplify this 1 Clean and inspect parts as described in step 4 of the disassembly procedure 2 Ensure thrust spacer 66 is installed in the planet car rier...

Страница 34: ...ch onto the inner race Ro tate the inner race slightly to get the clutch started onto the inner race 3 Install the other bearing onto the inner race 4 The outer race should have one retaining ring ite...

Страница 35: ...2 Place friction brake disc on flat surface and check for distortion with a straight edge Friction material should appear even across entire surface with groove pattern visible Replace friction disc i...

Страница 36: ...re plate 6 Apply petroleum jelly or oil soluble grease to the seal ing surface of the brake housing and the piston seal Turn the brake cylinder over and lower it onto the motor adapter being careful n...

Страница 37: ...a 16 ORB port on the reel out side the com plete center section must be rotated 2 For the Rineer two speed motor and Commercial single speed motor the brake valve and shift block must be moved to the...

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