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For technical questions, please call 1-888-866-5797.

Item 61876 

        

SAFET

y

Op
ERA
TION

MAINTENANCE

SETU

p

Maintenance and Servicing

 procedures not specifically explained in this manual must 

be performed only by a qualified technician.

TO pREVENT SERIOUS INJURy FROM ACCIDENTAL OpERATION: 

Remove any load, release the operating controls, disconnect the Battery Cable before  

performing any inspection, maintenance, or cleaning procedures.

TO pREVENT SERIOUS INJURy FROM WINCH FAILURE: 

Do not use damaged equipment.  If abnormal noise or vibration 

occurs, have the problem corrected before further use.

Cleaning, Maintenance, and Lubrication

1. 

BEFORE EACH USE,

 inspect the general 

condition of the Winch.  Check for:
•   loose hardware
•   misalignment or binding of moving parts 
•   cracked or broken parts 
•   damaged electrical wiring 
•   corroded or loose terminals 
•   frayed, kinked or damaged wire rope
•   any other condition that may 

affect its safe operation.

2. 

AFTER USE,

 wipe external surfaces 

of the Winch with clean cloth.

3.  Lubricate the Wire Rope occasionally with a light oil.

4.  Every six months, remove two Lock Nuts and 

the Clutch Knob (19) and separate the Left and 

Right Shells (41, 32a) to grease the Gears.  Use 

any good quality, waterproof gear grease. 

5.  If the Winch becomes wet during use, 

remove the Clutch Knob, separate the Left 

and Right Shells, dry all parts, then grease 

and lubricate as in steps 3 and 4 above.

6.  If the Winch is exposed to salt water, rinse 

with fresh water and allow to drain thoroughly, 

then dry completely as in step 5 and grease 

and lubricate as in steps 3 and 4 above.

7.  Do not pull battery wires against any 

surfaces which could damage them.

8.  If the Winch is permanently mounted, 

periodically remove and clean wire 

connections to the battery.  Corrosion will 

reduce performance or may cause a short.

9.  Secure and cover the Winch when not in use.

Wire Rope Replacement

1.  Disengage the clutch by turning the 

Clutch Knob (19) counterclockwise.

2.  Extend the Wire Rope to its full length, 

noting how the existing Wire Rope is 

connected to the inside of the drum.

3.  Remove old Wire Rope and attach new assembly.

CAUTION:

  Do not replace with inferior wire rope.  

Only use a wire rope rated to the same rating 

cited on the specification chart or better. 

4.  Retract Wire Rope onto Wire Rope 

drum being careful not to allow kinking.  

Refer to instructions for tensioning the Wire Rope 

under 

Preparing the Wire Rope

 on page 7.

5.  Test Winch for proper operation.

Содержание 61876

Страница 1: ......

Страница 2: ...oderate injury Addresses practices not related to personal injury Symbol property or Statement Wear heavy duty cut and abrasion resistant leather gloves Wear ANSI approved safety glasses Cut or sever...

Страница 3: ...ydrogen gas can accumulate and then explode when ignited by a spark from the battery connection 8 Only connect to a clean corrosion free battery 9 Do not lean over or come in contact with battery whil...

Страница 4: ...k about to form At this point the Winch should be stopped and the wire rope should be straightened out to prevent kinking b This wire rope is kinked It is too late to reverse the damage At this point...

Страница 5: ...as shown in Figure B to keep the Wire Rope pull straight Load pulley Anchor point Winch Figure B pulley Anchoring 33 Winch motor will be hot during and after use Keep clear 34 Do not power the hook a...

Страница 6: ...oles 3 Bolt Adapter Plate to Winch Frame Assembly using holes provided to lock components together 4 Place teardrop shaped hole in Adapter Plate over hitch ball WARNING At the start of winching when u...

Страница 7: ...the Positive Red terminal of the battery 4 Insert the male Remote Control Cable Plug at the end of the Remote Control Cable 43 into the female socket on the right side of the Winch body The plug fits...

Страница 8: ...ing all text under subheadings therein before set up or use of this product The instructions that follow are basic guidelines only and cannot cover all situations encountered during use The operator a...

Страница 9: ...66 5797 Item 61876 SAFETy OpERATION MAINTENANCE SETUp Components and Controls Wire Rope and Hook Handle Hand Crank Clutch Knob Adapter plate Remote Control Battery Cable Battery Clamps Battery Cable p...

Страница 10: ...ap the Wire Rope around the object and hook onto the Wire Rope itself This can damage the object being pulled and kink or fray the Wire Rope 8 Attachment point must be centered in loop of Hook and the...

Страница 11: ...onal injury 16 Do not operate the Winch at extreme angles Do not exceed the angles shown in Figure A 45 45 15 15 Winch Vertical Horizontal Figure A Maximum Winching Angles 17 If the object to be pulle...

Страница 12: ...eparate the Left and Right Shells 41 32a to grease the Gears Use any good quality waterproof gear grease 5 If the Winch becomes wet during use remove the Clutch Knob separate the Left and Right Shells...

Страница 13: ...amage or wear 1 Connect Switch properly 2 Tighten nuts on all cable connections 3 Fully charge battery 4 Replace Switch 5 Check for voltage at armature port with Switch pressed If voltage is present r...

Страница 14: ...ft Lock 1 51 12 Ring Shield 1 52 M5X8 Screw 4 53 D5 Washer 4 54 D10 Washer 1 55 Large Gear Assembly 1 1 56 Shaft Assembly 1 57 D12 Washer 1 58 M5x10 Screw 2 59 Washer 4 parts List and Diagram pLEASE R...

Страница 15: ...Page 15 For technical questions please call 1 888 866 5797 Item 61876 SAFETy OpERATION MAINTENANCE SETUp Assembly Diagram...

Страница 16: ...the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPL...

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