Ingersoll-Rand 10000B20 Скачать руководство пользователя | Manualshive

Страница: 1 / 53

background image

Form MHD56298

• A copy of our “Safe Operating Practices” Manuals are always available free of charge either by downloading it from our
Technical Publications website @ www.airwinch.com or by contacting the Factory at (800) 866-5457 for North America and
(206) 624-0466 for International. The Safe Operating Practices manual must be read prior to anyone operating a

Ingersoll-Rand

winch or hoist. The manual form numbers are as follows:

“Safe Operating Practices Non-Man Rider™ Winches” Manual, Form No. MHD56250
“Safe Operating Practices for Man Rider™ Winches” Manual, Form No. MHD56251
“Safe Operating Practices for Pneumatic, Hydraulic and Electric Hoists” Manual, Form No. MHD56295

• Available winch options may require additional supplements to the basic winch manual.

• For Man Rider™ winches ensure a copy of the Man Rider™ supplement is made available to the operator prior to winch
operation.

• We strongly recommend that ALL maintenance on

Ingersoll-Rand

equipment be carried out by personnel certified by

Ingersoll-Rand

, or by

Ingersoll-Rand

Authorized Service Centers.

• Contact the Factory if in doubt about installation, operation, inspection and maintenance instructions.

• Use only Genuine

Ingersoll-Rand

parts when maintaining or repairing a winch, hoist or any component of a winch or hoist.

• ANSI / ASME recommends that a winch or hoist (or any components of a winch or hoist) that has been repaired be tested
prior to being placed into service:

Winch Man Rider

™

Supplements:

Model:

Publication No.

Model:

Publication No.

FA2, FA2.5,
FH2, FH2.5

MHD56046

LS500RLP

SAM0011

LS1000RLP

SAM0012

FA5

MHD56042 and
MHD56220

LS150RLP

SAM0082

LS150RLP/500/
1000

SAM0115

FA10

MHD56252

FA2.5A MHD56236

LS150RLP and
LS150PLP-PH

SAM0120

FA2B and
HU40A

MHD56207

LS500RLP-E

SAM0122

FH10MR

MHD56212

LS150RLP-
DP5M-F

SAM0184

Fulcrum Electric

MHD56277

LS500HLP/
LS1000HLP

SAM0004

LS150HLP

SAM0222

*

Winches -

ANSI / ASME B30.7 (BASE MOUNTED DRUM HOISTS) Refer to section 7.2.2 - Testing.

*

Hoists -

ANSI / ASME B30.16 (OVERHEAD HOISTS - UNDERHUNG) Refer to section 16.2.2 - Testing.

Form MHD56298
Edition 2
November 2004
71441844

©

2004 Ingersoll-Rand Company

IMPORTANT INFORMATION:

1
2
3
...
»

Содержание 10000B20

Страница 1: ...ied out by personnel certified by Ingersoll Rand or by Ingersoll Rand Authorized Service Centers Contact the Factory if in doubt about installation operation inspection and maintenance instructions Us...

Страница 2: ...tion Make this manual available to all persons responsible for the operation installation and maintenance of these products WARNING Do not use this winch for lifting supporting or transporting people...

Страница 3: ...nce Brake Adjustment 23 Chain Adjustment 24 Torque Limiter Adjustment 24 Limit Switch Assembly Adjustment 24 General Disassembly 25 Winch Disassembly 25 Cleaning Inspection and Repair 25 Winch Assembl...

Страница 4: ...and the hazards and or results of each method If operation or maintenance procedures not specifically recommended by the manufacturer are conducted it must be ensured that product safety is not endan...

Страница 5: ...d carefully 25 Do not operate the winch with the guard removed or improperly installed The following warnings and operating instructions have been adapted in part from American National Safety Standar...

Страница 6: ...r vent plug is installed Label part number 7106529 is attached to the winch frame LABELS AND TAGS Each winch is supplied from the factory with the labels and tags shown If one of the labels or tags is...

Страница 7: ...0 12 10000B20 10000 4545 20 6 1374 625 1400B40 10000B40 15 40 12 1600 727 1600A90 1600 727 5 90 27 540 245 15000B20 15000 6818 12 20 6 2850 1295 1600B90 25000B25 25000 11364 25 25 7 5 3550 1614 Notes...

Страница 8: ...ch Options D Drum Divider Flange and additional wire rope anchor G Drum Grooving H Heater in Motor P Marine 812 Top Coat S Rotary Limit Switch T Torque Limiter Z Sandblast Carbozinc Starter Options M1...

Страница 9: ...inch carefully inspect it for possible shipping damage Winches are supplied from the factory with the correct grade and quantity of lubricating oil Before operation check oil levels and adjust as nece...

Страница 10: ...rque specifications Safe Installation Procedures 1 Do not use wire rope as a ground earth for welding 2 Do not attach a welding electrode to winch or wire rope 3 Never run the wire rope over a sharp e...

Страница 11: ...ll cause damage to wire rope use a sheave Refer to wire rope manufacturer s handbook for proper sizing use and care of wire rope Refer to instruction 5 under MOUNTING for allowable wire rope fleet ang...

Страница 12: ...phase motors refer to Dwgs MHP1087 or MHP1088 Contact your nearest distributor or the factory for recommendations on specific applications 5 3 2 1 BG BGE Brake Coil V B R BL W Fast Brake Action Auxili...

Страница 13: ...12 DRUM SWITCH CONNECTION DIAGRAMS Dwg MHP0201...

Страница 14: ...13 230 Volt Single Phase 60 Hz Dwg MHP0271 WIRING DIAGRAM...

Страница 15: ...14 WIRING DIAGRAMS Dwg MHP1086...

Страница 16: ...15 Dwg MHP1087 WIRING DIAGRAM 208 575 Volt Three Phase 50 or 60 Hz 22 Amp and smaller...

Страница 17: ...16 WIRING DIAGRAM Dwg MHP1088 208 575 Volt Three Phase 50 or 60 Hz 22 Amp and larger...

Страница 18: ...tor and Reducer Charts When operating the winch avoid unnecessary jogging of the controls Brake Operation Brakes are supplied with a hand operated release mechanism This allows opening of the brake wi...

Страница 19: ...s ASME B30 7 WARNING All new altered or modified equipment should be inspected and tested by personnel instructed in safety operation and maintenance of this equipment to ensure safe operation at rate...

Страница 20: ...s and for proper setting of the spring load Clean and adjust as required 13 GUARD Verify fasteners are tight and in good condition Ensure guard is not damaged and is in good condition Repair or replac...

Страница 21: ...on for general inspection criteria Also refer to appropriate National Standards and Codes of practice If in doubt about an existing condition contact the nearest Ingersoll Rand Distributor or the fact...

Страница 22: ...ve motor oil SAE grade 20 or 30 DO NOT USE GREASE Oil should be applied liberally with a brush or oil can at least once every eight hours of operation WARNING Do not lubricate chain while winch is run...

Страница 23: ...start or starts sluggishly Motor is not connected for correct voltage Check wiring diagrams and correct wiring Large voltage and or frequency fluctuation at starting Ensure stable power supply is avai...

Страница 24: ...BM8 BM31 0 012 0 047 0 4 1 2 Prolonged use of the brake will wear the brake disc lining This wear increases the air gap When the air gap approaches its maximum value the brake must be readjusted To r...

Страница 25: ...just torque limiter Always back off the capscrews until the spring force is relieved before tightening or loosening the adjusting nut For best results the torque limiter should be adjusted under condi...

Страница 26: ...ve chain 6 3 Loosen setscrews 32 and remove sprocket 5 and key 31 from motor and reducer assembly output shaft 4 Remove capscrews 45 lockwashers 46 and nuts 47 from bearing 40 5 Remove capscrews 17 lo...

Страница 27: ...position with lockwashers 59 and nuts 60 4 Install capscrews 56 from underneath frame 50 Install nuts 53 and washers 54 on capscrews 56 and torque to specifications Repair Actual repairs are limited...

Страница 28: ...rews 74 and lockwashers 73 4 Tighten capscrews 41 Torque Limiter Assembly Refer to Drawings MHP0583 and MHP0854 Ensure the clutch plate motor sprocket driving plate and friction plates are free of oil...

Страница 29: ...08 1 2 20 90 122 65 88 120 160 90 122 9 16 12 110 150 80 108 150 203 110 150 9 16 18 120 160 90 122 170 230 130 176 5 8 11 150 203 110 150 220 298 170 230 5 8 18 180 244 130 176 240 325 180 244 3 4 10...

Страница 30: ...29 ELECTRIC WINCH ASSEMBLY PARTS DRAWING 15 000 lb and 25 000 lb winches only Frame 1 shown is for a 25 000 lb winch Dwg MHP0278...

Страница 31: ...30 1 300 lb to 10 000 lb winches ELECTRIC WINCH ASSEMBLY PARTS DRAWING Dwg MHP0255 Note Appearance of motor and reducer assembly 26 and 27 will vary depending on winch model...

Страница 32: ...51712 11 Screw 4 53545 12 Flat Washer 8 71293005 13 Lockwasher 8 50200 14 Capscrew 4 71109862 15 Capscrew 2 50919 16 Screw 3 51818 17 Capscrew 4 71126742 52008 50892 18 Washer 3 51676 19 Nut 8 51982...

Страница 33: ...6 12 Flat Washer 8 71064844 71293005 13 Lockwasher 8 50181 51008 14 Capscrew 4 52008 50892 54894 15 Capscrew 2 53972 54101 51014 16 Screw 3 51818 71061675 51818 17 Capscrew Parallel Drive 4 51010 5496...

Страница 34: ...9 Nut 8 54661 20 Nut See 50205 6 50159 4 52255 4 21 Lockwasher 4 54953 71086722 52251 22 Nut 4 53366 51492 54841 23 Nut 4 52265 71061584 24 Nut 3 53548 50852 51682 25 Lockwasher 4 50181 26 Motor Paral...

Страница 35: ...34 Note Appearance of motor and reducer assembly 27 will vary depending on winch model Dwg MHP0260 DIRECT DRIVE ELECTRIC WINCH ASSEMBLY PARTS DRAWING...

Страница 36: ...1600A90 and 1600B90 2000A60 and 2000B60 3500B80 27 Motor 1 Refer to Motor Chart 33 Nameplate 1 71106967 R 34 Drive Screw 4 50915 35 Warning Label 1 71060529 50 Frame 1 7473 12 11564 12 7566 51 Drum 1...

Страница 37: ...P0579 Dwg MHP0263 15 000 lb and 25 000 lb winches only 7 0 1 3 1 9 7 1 7 2 7 3 7 4 7 5 4 1 4 2 7 5 7 2 7 1 7 3 7 4 4 8 4 3 LIMIT SWITCH ASSEMBLY PARTS DRAWING OPTIONAL FEATURE 200 lb through 10 000 lb...

Страница 38: ...ems 13 and 19 Chain Drive Winches ITEM NO DESCRIPTION OF PART TOTAL QTY PART NO 1300A20 1300B20 1400 40 2000A20 2000B20 2000A40 2000B40 3000B40 4000A20 4000B20 4500B50 Limit Switch Assembly incl s ite...

Страница 39: ...81 Lockwasher 4 51801 82 Starter Assembly 1 Refer to Winch Controls Section 83 Nut 4 53039 84 Remote Control 1 Refer to Winch Controls Section 85 Connector 45o 1 71149983 86 Connector 1 53816 87 Cord...

Страница 40: ...39 1 300 lb to 4 500 lb winches TORQUE LIMITER ASSEMBLY PARTS DRAWING OPTIONAL FEATURE Dwg MHP0854 Refer to page 41 for parts list...

Страница 41: ...40 6 000 lb to 25 000 lb winches TORQUE LIMITER ASSEMBLY PARTS DRAWING OPTIONAL FEATURE Dwg MHP0583...

Страница 42: ...10 Spring See 145501 8 16 145475 10 111 Spring Plate See 106873 8 8 106799 10 112 Load Plate 1 See Note 1 108661 108853 113 Adjusting Bolt See 106884 8 8 106798 10 114 Wire 1 106903 106908 115 Nut 1 S...

Страница 43: ...ion Contact your nearest distributor or Ingersoll Rand Material Handling Office for part number information Direct Drive Winches item 27 Winch Model Number Motor HP Motor Mount Position Reducer Gear R...

Страница 44: ...4281 M 71044028 71044036 M 4000A20 3 P 71304125 71000970 SP 2 4000B20 3 P 73 1 1 6 05 4 3 71044085 71044093 M 71044119 M 71044101 RA 85 6 1 53549 54958 P 96 1 4500B50 7 5 P 28 8 1 14 2 9 6 54968 71044...

Страница 45: ...7 5 8 71044044 71044051 4000A20 3 P 4000B20 3 P 73 1 1 5 2 3 45 71044127 71044135 RA 85 6 1 P 96 1 71044143 71044150 4500B50 7 5 P 28 8 1 11 6 71044226 71044234 7 7 71044200 71044218 6000B20 5 P 70 1...

Страница 46: ...o 4500B50 Models 6000B20 to 25000B25 33 Nameplate 1 71106967 R 34 Drive Screw 4 50915 35 Warning Label 1 71060529 151 Warning Label 1 71107130 152 Caution Tag 1 71107148 153 Notice Tag 1 71107155 154...

Страница 47: ...1 General Purpose M1 3 4 2 hp 380 24759 1 4 1 3 hp 115 71028088 3 5 hp 24760 1 4 3 4 hp 230 71029243 7 1 2 15 hp 24761 1 2 1 hp 115 71028088 25 hp 24639 1 2 hp 230 71029243 1 1 2 2 hp 115 52588 575V...

Страница 48: ...s Check the nameplate attached to the motor for appropriate Reducer assembly type A typical part number may be similar to R70DT90L4BMHR where the first letter represents the reducer type For additiona...

Страница 49: ...arts are for current production Eurodrive BM series brakes The last four letters of the motor nameplate for this series are BMHR Volts Motor Frame Size 71BM05 80BM1 90BM2 100BM4 112 132S BM8 132M 160M...

Страница 50: ...230 3 12 12 12 10 8 5 7 1 2 6 4 4 2 0 2 460 3 12 12 12 12 12 7 1 2 10 6 4 3 1 0 3 230 5 12 10 10 8 6 3 460 5 12 12 12 12 10 For other voltages contact the factory or a licensed electrician 5 230 7 1 2...

Страница 51: ...on where the goods were purchased NOTICE Continuing improvement and advancement of design may cause changes to this winch which are not included in this manual Manuals are periodically revised to inco...

Страница 52: ...tates do not allow limitations on incidental or consequential damages or how long an implied warranty lasts so that the above limitations may not apply to you This warranty gives you specific legal ri...

Страница 53: ...ond B C V7C 5C7 Phone 604 278 0459 Fax 604 278 1254 Latin America Operations Ingersoll Rand Production Equipment Group 730 N W 107 Avenue Suite 300 Miami FL 33172 3107 USA Phone 305 559 0500 Fax 305 5...

Отзывы:

Нет отзывов

Похожие инструкции для 10000B20

Бренд: Ramsey Winch Страницы: 12

Бренд: POWERWINCH Страницы: 12

Бренд: HADEF Страницы: 25

Бренд: Grizzly Страницы: 3

Бренд: SuperATV Страницы: 14

Бренд: HADEF Страницы: 15

Бренд: Selden Страницы: 24

Бренд: Warn Страницы: 11

Бренды по названию

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Популярные бренды

Загрузить еще бренды