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For technical questions, please call 1-888-866-5797.

Item 61876 

        

SAFET

y

Op
ERA
TION

MAINTENANCE

SETU

p

7.  Stay out of the direct line that the Wire 

Rope is pulling. If it slips or breaks, it 

will “whiplash” along this line.  

8.  Place a heavy blanket or carpet (not included) over 

Wire Rope span 6 feet from Hook to help absorb 

the force released if the Wire Rope breaks.

9.  Do not use for lifting or moving people.

10. Use a spotter to assist you in ensuring that it 

is safe to operate the Winch.  Make sure the 

spotter is out of the way of the vehicle and the 

Wire Rope before activating the Winch.

11.  Do not use the Hand Crank, if equipped, 

to “assist” the Winch.

12. Do not use vehicle to pull on the Wire Rope 

and “assist” the Winch.

13. Use as intended only.  Do not lift items 

vertically or use for aircraft purposes.

14. At the start of winching when using temporary winch 

mounting, take up slack slowly and make sure 

Winch is securely and properly mounted to hitch ball.

15. Prevent entanglement.  Do not wear loose clothing 

or jewelry, as they can be caught in moving parts. 

Non-skid footwear is recommended.  Wear 

restrictive hair covering to contain long hair.

16. Disconnect Battery Cable before working 

near the Wire Rope, drum, or load, 

to prevent accidental starting.

17. Inspect before every use; do not use if damaged 

or parts loose.  Examine the Winch for structural 

cracks, bends, damage, frayed or kinked Wire 

Rope, and any other conditions that may affect 

the safe operation of the Winch.  Do not use 

the Winch even if minor damage appears.  A 

kink permanently weakens the Wire Rope, even 

after it is straightened out; kinked Wire Rope 

can fail suddenly and must not be used.

18. Keep wire rope straight to avoid kinking the wire 

rope. The illustrations below show how a 

kink forms and how to prevent kinking.

a.  This illustration shows a kink about  

to form.  At this point the Winch 

should be stopped and the wire 

rope should be straightened out 

to prevent kinking.

b.  This wire rope is  

kinked.  It is too 

late to reverse 

the damage.  At this 

point, the wire rope must 

be discarded.  It is 

permanently damaged and 

must not  

be used.

c.  This is a kinked wire rope that has been 

straightened out.  Even though it has been 

pulled straight, some wires in the wire rope 

are stretched, and others are severely bent, 

if not broken.  The unstretched wires will 

take more load and can fail suddenly before 

the rope reaches its capacity.  This wire 

rope must be discarded and not be used.

A kink permanently weakens the wire rope, 

even after it is straightened out.  Kinked wire 

rope can fail suddenly and must not be used.

19. Keep children and bystanders away while operating.  

Distractions can cause you to lose control.

20. Stay alert, watch what you are doing and 

use common sense when operating.  Do not 

use a winch while you are tired or under the 

influence of drugs, alcohol or medication.  A 

moment of inattention while operating winches 

may result in serious personal injury.

21. Do not overreach.  Keep proper footing and 

balance at all times.  This enables better control 

of the Winch in unexpected situations.

22. Hook onto the object using a pulling point, tow 

strap or chain.  Do not wrap the Wire Rope 

around the object and hook onto the Wire Rope 

itself.  This can cause damage to the object 

being pulled, and kink or fray the Wire Rope.

23. 

Do not use a Recovery Strap while 

winching.

  They are designed to stretch 

and can suddenly whip back towards the 

operator during a winching operation.

24. Secure load after moving.   

NO LOCKING MECHANISM.

25. Keep at least 5 full turns of Wire Rope on drum.  

The Wire Rope’s connection to the drum is not 

intended to sustain a load without the added support 

from the friction of at least 5 full turns of Wire Rope.

26. Wrap Wire Rope under 500 lb. tension before use.  

Otherwise, Wire Rope may bind during operation.

Operation Specific Safety Information (continued)

Содержание 61876

Страница 1: ......

Страница 2: ...oderate injury Addresses practices not related to personal injury Symbol property or Statement Wear heavy duty cut and abrasion resistant leather gloves Wear ANSI approved safety glasses Cut or sever...

Страница 3: ...ydrogen gas can accumulate and then explode when ignited by a spark from the battery connection 8 Only connect to a clean corrosion free battery 9 Do not lean over or come in contact with battery whil...

Страница 4: ...k about to form At this point the Winch should be stopped and the wire rope should be straightened out to prevent kinking b This wire rope is kinked It is too late to reverse the damage At this point...

Страница 5: ...as shown in Figure B to keep the Wire Rope pull straight Load pulley Anchor point Winch Figure B pulley Anchoring 33 Winch motor will be hot during and after use Keep clear 34 Do not power the hook a...

Страница 6: ...oles 3 Bolt Adapter Plate to Winch Frame Assembly using holes provided to lock components together 4 Place teardrop shaped hole in Adapter Plate over hitch ball WARNING At the start of winching when u...

Страница 7: ...the Positive Red terminal of the battery 4 Insert the male Remote Control Cable Plug at the end of the Remote Control Cable 43 into the female socket on the right side of the Winch body The plug fits...

Страница 8: ...ing all text under subheadings therein before set up or use of this product The instructions that follow are basic guidelines only and cannot cover all situations encountered during use The operator a...

Страница 9: ...66 5797 Item 61876 SAFETy OpERATION MAINTENANCE SETUp Components and Controls Wire Rope and Hook Handle Hand Crank Clutch Knob Adapter plate Remote Control Battery Cable Battery Clamps Battery Cable p...

Страница 10: ...ap the Wire Rope around the object and hook onto the Wire Rope itself This can damage the object being pulled and kink or fray the Wire Rope 8 Attachment point must be centered in loop of Hook and the...

Страница 11: ...onal injury 16 Do not operate the Winch at extreme angles Do not exceed the angles shown in Figure A 45 45 15 15 Winch Vertical Horizontal Figure A Maximum Winching Angles 17 If the object to be pulle...

Страница 12: ...eparate the Left and Right Shells 41 32a to grease the Gears Use any good quality waterproof gear grease 5 If the Winch becomes wet during use remove the Clutch Knob separate the Left and Right Shells...

Страница 13: ...amage or wear 1 Connect Switch properly 2 Tighten nuts on all cable connections 3 Fully charge battery 4 Replace Switch 5 Check for voltage at armature port with Switch pressed If voltage is present r...

Страница 14: ...ft Lock 1 51 12 Ring Shield 1 52 M5X8 Screw 4 53 D5 Washer 4 54 D10 Washer 1 55 Large Gear Assembly 1 1 56 Shaft Assembly 1 57 D12 Washer 1 58 M5x10 Screw 2 59 Washer 4 parts List and Diagram pLEASE R...

Страница 15: ...Page 15 For technical questions please call 1 888 866 5797 Item 61876 SAFETy OpERATION MAINTENANCE SETUp Assembly Diagram...

Страница 16: ...the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPL...

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