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AV6A

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Nidec Makes the Most Reliable Encoders in the World

Encoder Instructions

 

MODEL

 

AV6A

 

ABSOLUTE OPTICAL

 SOLID SHAFT ENCODER  

DESCRIPTION

The Avtron Model AV6A is a light mill duty absolute encoder. It 

expresses the position of rotation as an output message or value. 

AV6A can measure a single turn of rotation or multiple rotations.  The 

AV6A measures the shaft rotation and position without the need for 

external power or internal batteries or capacitors through its multi-

turn gear system.  The AV6A operates down to zero speed and can be 

used for both control and instrumentation applications.

 CAUTION

 

Do not utilize AV6A in hazardous locations which  

 

require ATEX, UL, CUL, CSA, or other explosion protection  

 

certification. AV6A is not certified for hazardous  

 locations.

The AV6A is designed for mounting on flanges (58mm, 36mm, 

1.25”), or on a foot mount bracket for coupling.  The AV6A is not 

recommended for pulley or chain drive applications.

SAFETY

The AV6A is not considered as a safety device and is not suitable for 

connection into a safety system.  

 WARNING

 

Installation should be performed only by qualified  

 

personnel. Safety precautions must be taken to ensure  

 

machinery cannot rotate and all sources of power are  

 

removed during installation.

INSTALLATION

 

Refer to the back page of these instructions for outline and mounting 

dimensions. 

 

Equipment needed for installation

 

 

 

 

Supplied:

 

 

AV6A Encoder 

 

 

 

Optional:

 

 (none)

 

Not Supplied:

 

 

Open Wrenches, Hex Wrenches, Dial Indicator Gauge 

 

Caliper Gauge, Coupling, Foot Mount and Mounting Screws

 

AV6A PART NUMBERS AND AVAILABLE OPTIONS

 

Model

Bus

Flange

Shaft Size

Turns/ 

bits

PPR/bits  

per turn

Connector Connector 

Exit

Output

IP  

Rating

Special 

Option

AV6A

C- 

CANOpen

D- 

DeviceNet

K- 

POWERLINK

L- 

Parallel

M- 

ModbusTCP  

 Ethernet

N-

 Profinet IO

P- 

Profibus DP

R- 

Ethernet/IP

S- 

SSI

1-

  58mm “servo/ 

 

clamp” flange,  

 

36mm male   

 

pilot, 3X M3,   

 

3X M4 at    

 

48mm

2-

 58mm

 

“synchro”    

 

flange, 50mm  

 

male pilot,  

 

3X M4      

 

at 42mm

4-

  2.5” square  

 flange 

 

 

w/1.25” male  

 pilot
 

 

B-

  3/8” dia. x  

 

5/8” w/flat

C-

  10mm dia. x  

 

20mm w/flat

T-

  6mm dia., x  

 

10mm, no flat

X-

  0/0- 

 

single turn

A-

 16/4**

D-

 128/7**

E-

 256/8**

2-

  4096/12

4-

  16384/14

E-

 256/8**

F-

 512/9**

0-

 1024/10**

2-

 4096/12

3-

 8192/13

4-

 16384/14

6-

 65536/16

A-

 1xM12/5 pin

B-

  2xM12/5 pin

C-

  3xM12 4/4/5 

      or 4/4/4 pins

D-

  2xM12/4/5 pin

E-

  M12/8 pin

F-

  M23/12 pin

G-

   M27/26pin

J-

  2x cable entry

K-

  3x cable entry

M- 

M23/8pin Hengstler

N- 

M23/8pin Stegmann

Q- 

M23/8pin Kubler

W- 

Cable, 1m

A-

 side/radial

E-

 end/axial

1-

  Binary

2-

  Gray

X- 

None, IP54

+

A- 

IP66 shaft seals

S-

 IP66 seals,  

 stainless 

 

 housing

000-

 none

9xx-

 special cable  

 

   length  

 

   xx=length  

 

   *0.3m

FLANGE COMPATIBILITY

Flange

Shaft

IP/Sealing

1

C

X

+

, A, S

2

C, T

X

+

, A, S

4

B

X

+

, A, S

+

X - no seal option not recommended

STANDARD CONNECTORS & OUTPUT FORMATS

Bus

Code

Turns/

Bits*

PPR/Bits*

Connectors

Output

CANOpen

C

12, 14

12, 13, 16

A, B, C, J, K, W

1

DeviceNet

D

12, 14

12, 13, 16

A, W

1

POWERLINK

K

12, 14

13, 16

C

1

Parallel

L

4, 7, 8, 

12

8, 9, 10, 

12, 13

G, W

1, 2

ModbusTCP

M

12, 14

13, 16

D

1

Profinet

N

12, 14

13, 16

C

1

Profibus DP

P

12, 14

12, 13, 16

C, J, K

1

EtherNet/IP

R

12, 14

13, 16

C

1

SSI

S

4, 8, 12, 

14

12, 13, 16

E, F, W

1, 2

**Parallel Bus Only

* Not all turns/bits can be combined with PPR/Bits. Contact factory for all valid combinations. 

Содержание AV6A Series

Страница 1: ...tion Supplied AV6A Encoder Optional none Not Supplied Open Wrenches Hex Wrenches Dial Indicator Gauge Caliper Gauge Coupling Foot Mount and Mounting Screws AV6A PART NUMBERS AND AVAILABLE OPTIONS Mode...

Страница 2: ...cceptable loosen the mounting screws to the flange and apply thin metal shims to the face of the encoder and retest the angular alignment until acceptable 5a Remove the AV6A Transfer punch or layout t...

Страница 3: ...e encoder replies Transmission rates vary but these messages can be extremely short and typically require scope triggering to spot them For CANOpen ensure termination resistors are in place or switche...

Страница 4: ...84 12 or 14 bits F Line Driver Specs See table G Connectors See connector options on page 1 H Accuracy 0 04 deg 2 6 arc min 12 bit units 0 02 deg 1 3 arc min 16 bit units MECHANICAL A Shaft Inertia 0...

Страница 5: ...encoder is reset typically power cycled Power Up Sequence The encoder will power up in the pre operational mode The message it will issue is ID 0x07nn 0x00 nn node number typically 0x01 for units wit...

Страница 6: ...SDO object 0x2300 Example encoder at node 20 store changes ID 0x620 0x22 0x00 0x23 0x00 0x55 0xAA 0xAA 0x55 No reset is triggered Cycle power after saving changes to parameters Other Parameters Contac...

Страница 7: ...cycled before the values are stored the encoder will default to the values previously stored in EEPROM Setting Node Number To set the node number on units with a connection cap Set the address using t...

Страница 8: ...cabling system and that no termination resistors are in placed or activated in the middle of the system Remove the connections to the master controller and all devices or power down all devices Measur...

Страница 9: ...an lowest bit right most bit Single turn data data within 1 turn is provided in the least significant bits Multiturn data is provided directly above the single turn data bitwise Example 12 turns x 13...

Страница 10: ...rs encoder operational LS DA 1 Status Flashing Green Active inbound communication LS DA 2 Status Green Output connected to next encoder LS DA 2 Flashing Green Active communication to next encoder Erro...

Страница 11: ...turns position data Zero Position for Multiturn Encoders Single turn Encoders NOTE Do not attempt to use zero preset function while the encoder is rotating Doing so will produce unpredictable results...

Страница 12: ...tion Speed and Acceleration To read position into your device acceleration and speed measurement is not supported For multiturn single turn encoders position data provided as 4 bytes 32 bits Format is...

Страница 13: ...ed to each cable Use hubs or switches to connect multiple Modbus TCP encoders to the master device A software snoop or sniffer program can also be used to packet analyze the communication If the posit...

Страница 14: ...ow operate at the assigned IP address which can be validated using the ping command from the PC The assigned name can be used throughout STEP7 software to address the encoder Note that if more than on...

Страница 15: ...coder use the parameters supplied in the GSDML file to set the appropriate mode Store the resulting configuration into the scanner module Storing Saving Encoder Parameters to EEPROM To store the curre...

Страница 16: ...laced in registers identified in the configuration package Profibus DP Diagnostic LEDs LED Status Meaning STATUS ERROR Green Off Power Ok Status OK STATUS ERROR Green Red No Configuration Data Receive...

Страница 17: ...s required Measuring Position Speed and Acceleration To read position and speed into your device acceleration measurement is not supported Following the instructions for your master scanner module for...

Страница 18: ...unication A software snoop or sniffer program can also be used to packet analyze the communication If the position is changing as the encoder moves but is reported incorrectly the Preset parameter may...

Страница 19: ...Upon the Set Zero signal returning to logic zero falling edge the encoder count value will be set to zero Set Direction input 10K resistance For input logic zero or no connection the encoder will cou...

Страница 20: ...st L GND 0V BROWN 3 NC PINK NC BLUE NC GRAY CAN_H Rightmost H CAN_L Rightmost L CAN_GND Rightmost G Double up Double up REF SIGNAL CAN_GND V CAN_H CAN_L GND 0V Optional Daisy Chain CAN_H CAN_L CAN_GND...

Страница 21: ...ftmost H CAN_L BLUE 3 Leftmost L NC NC NC CAN_H Rightmost H CAN_L Rightmost L Double up Double up REF SIGNAL V V GND CAN_H CAN_L Optional Daisy Chain CAN_H CAN_L GND V DeviceNet Bus D AV6A WIRING DIAG...

Страница 22: ...ey pairing as shown optional overall shield may be used for high noise environments NOTE For encoder switch connections use the crossover pinout shown for encoder PC or encoder PLC direct wiring use a...

Страница 23: ...W BROWN 16 BIT 15 WHITE YELLOW 15 BIT 14 BROWN GREEN 14 BIT 13 WHITE GREEN 13 BIT 12 BLUE RED 12 BIT 11 GREY PINK 11 BIT 10 VIOLET 10 BIT 9 BLACK 9 BIT 8 RED 8 BIT 7 BLUE 7 BIT 6 PINK 6 BIT 5 GREY 5 B...

Страница 24: ...OWN GREEN NC NC 14 BIT 13 WHITE GREEN NC 13 13 BIT 12 BLUE RED 12 12 12 BIT 11 GREY PINK 11 11 11 BIT 10 VIOLET 10 10 10 BIT 9 BLACK 9 9 9 BIT 8 RED 8 8 8 BIT 7 BLUE 7 7 7 BIT 6 PINK 6 6 6 BIT 5 GREY...

Страница 25: ...own optional overall shield may be used for high noise environments Communication Bus M Modbus TCP Pinout AV6A WIRING DIAGRAMS Master Scanner or Switch Power Supply NOTE For encoder switch connections...

Страница 26: ...B Bus A out 5 pin female 2 Rightmost A Bus B out 4 Rightmost B REF SIGNAL GND OV Vs Bus A out Bus B out Bus A in Bus B in NOTE Profibus cabling required Obey pairing as shown If termination resistor R...

Страница 27: ...NK 4 6 SET ZERO BLUE 9 7 SET DIRECTION RED 8 8 NC 5 NC 6 NC 7 NC 10 REF SIGNAL GND Vs CLK CLK DAT DAT SET ZERO SET DIRECTION NC NC NC NC NOTE Twisted pair cable required with overall shield individual...

Страница 28: ...or M12 K Radial exit A Multiturn IP65 Seals Aluminum Steel Enclosure A Shaft front flange dimensions are independent of body connector bus systems The drawings on all these pages can be superimposed t...

Страница 29: ...12 E Axial exit E Multiturn IP65 Seals and Aluminum Steel Enclosure A Shaft front flange dimensions are independent of body connector bus systems The drawings on all these pages can be superimposed to...

Страница 30: ...M27 G End Axial exit E Multiturn IP65 Seals Aluminum Steel Enclosure A Shaft front flange dimensions are independent of body connector bus systems The drawings on all these pages can be superimposed...

Страница 31: ...R Connector M12x3 Side Exit A Multiturn IP65 Seals Aluminum Steel Enclosure A Shaft front flange dimensions are independent of body connector bus systems The drawings on all these pages can be superi...

Страница 32: ...M12 8 E Side exit A Multiturn IP65 Seals Aluminum Steel Enclosure A Shaft front flange dimensions are independent of body connector bus systems The drawings on all these pages can be superimposed to c...

Страница 33: ...5 1 25 pilot Devicenet D Connector 2xM12 5 B Radial exit A Multiturn IP65 Seals Aluminum Steel Enclosure A DIMENSIONS IN INCHES MILLIMETERS ALL DIMENSIONS ARE APPROXIMATE Features and specifications...

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