660Y2800 • C
EN
FR
NL
ES
IT
DE
PL
RU
SYSTEM CONTROL - ACVMAX
42 - 50 - 75 - 100 - 120
Solo
24 - 32
Excellence
32
Excellence LG
Prestige
For boilers produced in 2015
Страница 1: ...660Y2800 C EN FR NL ES IT DE PL RU SYSTEM CONTROL ACVMAX 42 50 75 100 120 Solo 24 32 Solo 24 32 Excellence 32 Excellence LG Prestige For boilers produced in 2015...
Страница 2: ...ating circuits controlled through solenoid valves possibly with optional outdoor temperature sensor and room thermostats and with DHW circuit and DHW sensor 39 PRESET CONFIGURATION 7 SOLO 2 PUMPS 40 H...
Страница 3: ...der to ensure that the appliance operates correctly it is essential to inspect and service the boiler every year Faulty parts may only be replaced by genuine factory parts General remark The manufactu...
Страница 4: ...de using the installer access code provided in this manual Finally the last section contains the explanation of the status and information messages as well as the blockage and error codes displayed on...
Страница 5: ...ROL PANEL DESCRIPTION 1 ACVMax LCD Display It is the setup interface of the boiler and indicates the parameter values the error codes and the set up status of the parameters It displays a series of sc...
Страница 6: ...rculators can be manually enabled for testing Refer to Manual Operation on page 25 3 Cascade Settings Allows the installer to setup adjust and monitor the Cascade System Refer to Configuration of Casc...
Страница 7: ...ntral heating call The heating operation disabled icon is displayed on the home screen when central heating operation has been disabled When heating is disabled the frost protection will still be acti...
Страница 8: ...t Outd Curve The Prestige will maintain setpoint and the central heating circulators will be constantly enabled without an external call from a dry contact switch The central heating circulators will...
Страница 9: ...tion Signal 0 10V Modulation Signal This option allows the Prestige firing rate to be controlled by an external control system Based on the control input voltage the appliance will start to operate fo...
Страница 10: ...the LEFT or RIGHT buttons to adjust the Absolute Max CH Setpoint then press the OK button to store the setting Default 87 C Heating Settings Heating Operation Enabled Demand Thermostat Setpoint Abs M...
Страница 11: ...chosen in Demand Type This setting is not applicable when a Setpoint option is chosen in Demand Type Press the LEFT or RIGHT buttons to adjust the Outdoor Curve Warmest Day then press the OK button t...
Страница 12: ...disa ble the central heating function The Prestige will continue to respond to a domestic hot water call or a 0 10V Modulation Signal when the outdoor temperature exceeds theWarmWeather ShutdownTemper...
Страница 13: ...led Freeze Protection Enabled Disabled The Freeze Protection menu allows the feature to be enabled and disabled The built in frost protection mechanism activates the system pumps as soon as the flow t...
Страница 14: ...open the CH setpoint will decrease by the Parallel Shift Value If the Thermostat terminals with the highest setpoint are closed the CH set point will return to the highest CH1 or CH2 setpoint Press th...
Страница 15: ...Prestige will not respond to a domestic hot water call The domestic hot water operation disabled icon is displayed on the home screen when domestic hot water operation has been disabled DHW Operation...
Страница 16: ...Sensor option is chosen in Demand Type Press the LEFT or RIGHT buttons to adjust the DHW Storage Setpoint then press the OK button to store the setting Default 60 C The boiler setpoint is automaticall...
Страница 17: ...t Pump Time 5 min DHW Post Pump Time 1 min Off 30 min DHW Post Pump Time sets how long the domestic hot water circulator will continue to operate at the completion of a domestic hot water call Any cal...
Страница 18: ...rner firing the DHW Call Blocking time will begin The burner will not fire again until after the DHW Call Blocking time has elapsed The DHW Call Blocking time only prevents the burner from firing the...
Страница 19: ...to heat the Indirect Water Heater When the Sensor option is chosen in Demand Type a domestic hot water call is generated until the DHW storage temperature reaches 60 C once per week When the Sensor o...
Страница 20: ...ckout Temp 39 C 102 F 221 F 105 C The LockoutTemp setting allows testing of the overheat thermostat function at a reduced temperature It temporarily decreases the overheat temperature of the appliance...
Страница 21: ...dels and 1 to 4 for Prestige 24 32 Solo Excellence models that correspond to specific hydraulic schemes refer to System configuration on page 32 Press the UP or DOWN buttons to scroll through the sett...
Страница 22: ...CV2 Off DHW ECS SWW Off MIX OPEN Off MIX CLOSE Off ERROR Off FLAME Off When selecting CH 2 the relay is activated at CH 2 demand Press the UP or DOWN buttons to scroll through the settings then on OK...
Страница 23: ...elay 1 CH CH1 CV1 On CH2 CV2 Off DHW ECS SWW Off MIX OPEN Off MIX CLOSE Off ERROR Off FLAME Off When selecting ERROR the relay is activated on error Press the UP or DOWN buttons to scroll through the...
Страница 24: ...er Boiler Settings Prestige Model Solo 2 pumps Lockout Temp 221 F 105 C Modbus Address 1 Pump settings Ignition Level 3100rpm Boiler Settings Prestige Model Solo 2 pumps Lockout Temp 105 C Modbus Addr...
Страница 25: ...remark To ensure the operation of the heating system make sure to switch on one of the pumps Manual Operation FAN CH1 CH2 DHW Released Off Off Off CH1 Press the OK button while the CH1 icon is highlig...
Страница 26: ...sor 11 NTC1 supply sensor 12 Gas pressure switch 13 NTC Low temperature circuit For low temp circuit operation black wires from X3 terminals 1 6 must be routed to X20 terminals 3 4 14 High limit switc...
Страница 27: ...3 Bk B Y Gr W Br B Br Y Gr B 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 1 2 3 4 5 6 1 2 3 5 F00 X100 W ON OFF 3 230 V 50Hz 1 N L N L N L 2 6 26 B Y Gr Br B Y Gr Br Br B Bk B Y Gr Y Gr Y Gr Y Gr Y Gr Y Gr Y Gr V...
Страница 28: ...upply sensor 12 Gas pressure switch 13 NTC Low temperature circuit For low temp circuit operation black wires from X3 terminals 1 6 must be routed to X20 terminals 3 4 14 High limit switch 15 Low wate...
Страница 29: ...5 8 Bk 2 3 1 15 12 13 14 X12 X9 P14 1 2 3 4 1 2 3 4 5 6 B V B W P13 B Or 1 2 3 Bk B Y Gr W Br B Br Br Y Gr B B 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 1 2 3 5 F00 X100 N L N L W ON OFF 3 230 V 50Hz 1 N L N L...
Страница 30: ...VMax programmation plug 19 A B Modbus option 20 NTC3 DHW sensor option for Prestige 24 32 Solo 21 NTC4 outdoor temperature sensor option 22 Room thermostat 1 option 23 0 10 Volt option 24 Room thermos...
Страница 31: ...ON OFF 3 230 V 50Hz 1 2 6 26 B Y Gr Br Br B Bk B Y Gr Y Gr Y Gr Y Gr Y Gr Y Gr Y Gr V B Y Gr W B Y Gr Br B Y Gr Br B Y Gr B Or Y Gr 19 21 20 22 23 24 4 B W V Br X20 25 X18 STEPPER PUMP PWM 8 9 5AT Fus...
Страница 32: ...ntified as Solo 2 pumps in the Prestige Model selection menu based on different hydraulic schemes that can be used The table shows which relays are activated under which condition The names in the tab...
Страница 33: ...X9 P14 1 2 3 4 1 2 3 4 5 6 B V B W P13 B Or 1 2 3 Bk B Y Gr W Br B Br Br Y Gr B B 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 1 2 3 5 F00 X100 N L N L ON OFF 3 230 V 50Hz 1 N L N L N L 2 6 B Y Gr Br B Y Gr Br Br...
Страница 34: ...3 6 7 8 1 2 3 1 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 W R Or Bk Bk V Bk 4 2 1 3 2 1 1 2 3 8 9 10 11 12 1 2 3 4 5 13 6 14 7 X2 1 2 3 4 5 6 7 8 9 10 W R Y R Y BK BK W 6 7 8 9 10 1 2 3 4 5 X3 1 2 3...
Страница 35: ...3 4 5 6 7 8 9 10 W R Y R Y BK BK W 6 7 8 9 10 1 2 3 4 5 X3 1 2 3 4 5 6 7 8 9 10 11 12 V W R Bk 7 8 9 10 11 1 2 3 4 5 12 6 X1 R Bk Y Y Bk Bk R R W W V Y Bk Bk R Bk W Y Y Y Y Y Y Y Y W V 1 2 3 4 5 1 2...
Страница 36: ...k 7 8 9 10 11 1 2 3 4 5 12 6 X1 R Bk Y Y Bk Bk R R W W V Y Bk Bk R Bk W Y Y Y Y Y Y Y Y Y Y W W W W W W W V 1 2 3 4 5 1 2 3 4 5 8 Bk 2 3 1 14 12 13 X12 X9 P14 1 2 3 4 1 2 3 4 5 6 B V B W P13 B Or 1 2...
Страница 37: ...1 2 3 4 5 13 6 14 7 X2 1 2 3 4 5 6 7 8 9 10 W R Y R Y BK BK W 6 7 8 9 10 1 2 3 4 5 X3 1 2 3 4 5 6 7 8 9 10 11 12 V W R Bk 7 8 9 10 11 1 2 3 4 5 12 6 X1 R Bk Y Y Bk Bk R R W W V Y Bk Bk R Bk W Y Y Y Y...
Страница 38: ...13 6 14 7 X2 1 2 3 4 5 6 7 8 9 10 W R Y R Y BK BK W 6 7 8 9 10 1 2 3 4 5 X3 1 2 3 4 5 6 7 8 9 10 11 12 V W R Bk 7 8 9 10 11 1 2 3 4 5 12 6 X1 R Bk Y Y Bk Bk R R W W V Y Bk Bk R Bk W Y Y Y Y Y Y Y Y Y...
Страница 39: ...4 5 13 6 14 7 X2 1 2 3 4 5 6 7 8 9 10 W R Y R Y BK BK W 6 7 8 9 10 1 2 3 4 5 X3 1 2 3 4 5 6 7 8 9 10 11 12 V W R Bk 7 8 9 10 11 1 2 3 4 5 12 6 X1 R Bk Y Y Bk Bk R R W W V Y Bk Bk R Bk W Y Y Y Y Y Y Y...
Страница 40: ...N L N L 2 B Y Gr Br B Y Gr Br Y Gr Y Gr Y Gr Y Gr Y Gr Y Gr Y Gr X101 18 17 20 19 21 24 X10 1 2 X20 16 25 2 1 1 NTC 5 9 2 1 1 NTC 2 10 2 1 1 NTC 1 11 1 2 3 1 2 1 2 3 4 1 2 3 4 5 6 X7 X4 X6 X5 Bus A Bu...
Страница 41: ...2 3 4 5 8 Bk 2 3 1 14 12 13 X12 X9 P14 1 2 3 4 1 2 3 4 5 6 B V B W P13 B Or 1 2 3 Bk B Y Gr W Br B Br B F00 W 230 V 50Hz 1 N L N L N L 2 B Y Gr Br B Y Gr Br Y Gr Y Gr Y Gr Y Gr Y Gr Y Gr X101 18 17 20...
Страница 42: ...Bk Bk R Bk W Y Y Y Y Y Y Y Y Y Y W W W W W W W V 1 2 3 4 5 1 2 3 4 5 8 Bk 2 3 1 14 12 13 X12 X9 P14 1 2 3 4 1 2 3 4 5 6 B V B W P13 B Or 1 2 3 Bk B Y Gr W Br B Br B F00 W 230 V 50Hz 1 N L N L N L 2 B...
Страница 43: ...14 12 13 X12 X9 P14 1 2 3 4 1 2 3 4 5 6 B V B W P13 B Or 1 2 3 Bk B Y Gr W Br B Br B F00 W FF 230 V 50Hz 1 N L N L N L 2 B Y Gr Br B Y Gr Br Y Gr Y Gr Y Gr Y Gr Y Gr Y Gr Y Gr X101 18 17 20 19 21 24 X...
Страница 44: ...de Firing Rate 0 90 C 20 C 32 00 16 00 24 00 8 00 0 00 System Temp System Temperature Displays the current system temperature reading on the Master boiler If the system sensor is not wired in to the M...
Страница 45: ...the OK button to store the setting Adjusting the Stage Delay will have the following effects Increasing Stage delay Reaching the setpoint could take longer due to a longer delay between enabling boil...
Страница 46: ...will re spond to a domestic hot water call The CH or DHW Boilers always include the Master boiler The remaining boilers will only respond to central heating calls This allows the Cascade System to sa...
Страница 47: ...ault 7 Please consult ACV s technical Support before making any adjustments Improper adjustment of CH Proportional Gain could lead to temperature fluctuations and erratic cascade operation Cascade Set...
Страница 48: ...ts if necessary Default 7 Please consult ACV s technical Support before making any adjustments Improper adjustment of DHW Proportional Gain could lead to temperature fluctuations and erratic cascade o...
Страница 49: ...tically finds and configures all boilers in the Cascade System This eliminates the need to manually configure each boiler of the Cascade System Select Cascade Auto detection on the Master boiler then...
Страница 50: ...2 PUMPS CASCADE SYSTEM CONNECTION 4 BOILER CASCADE Set up conditions Gas conversion done as required Boilers switched off using the ON OFF master switch External power supply closed Gas supply closed...
Страница 51: ...tch 2 Start Cascade autodetection from the Master appliance refer to Accessing the Cascade Autodetection page on page 51 The Master appliance will then become the electronic master of the system It wi...
Страница 52: ...4 ERR Flex 6 P4 Flex 3 P3 Flex 2 DHW Flex 1 CH Flex 5 Flame Error CH1 CH1 CH2 DHW DHW CH1 CH2 DHW Flame General remarks Refer to Accessing the preset configuration page for Solo 2 pumps on page 32 to...
Страница 53: ...2 3 1 2 3 4 5 6 8 9 10 11 12 1 2 3 4 5 13 6 14 7 X2 1 2 3 4 5 6 7 8 9 10 W R Y R Y BK BK W 6 7 8 9 10 1 2 3 4 5 X3 1 2 3 4 5 6 7 8 9 10 11 12 V W R Bk 7 8 9 10 11 1 2 3 4 5 12 6 X1 R Bk Y Y Bk Bk R R...
Страница 54: ...4 ERR Flex 6 P4 Flex 3 P3 Flex 2 DHW Flex 1 CH Flex 5 Flame Error CH1 CH1 CH2 DHW DHW CH1 CH2 DHW Flame General remarks Refer to Accessing the preset configuration page for Solo 2 pumps on page 32 to...
Страница 55: ...2 13 14 W R Or Bk Bk V Bk 4 2 1 3 2 1 1 2 3 1 2 3 4 5 6 8 9 10 11 12 1 2 3 4 5 13 6 14 7 X2 1 2 3 4 5 6 7 8 9 10 W R Y R Y BK BK W 6 7 8 9 10 1 2 3 4 5 X3 1 2 3 4 5 6 7 8 9 10 11 12 V W R Bk 7 8 9 10...
Страница 56: ...ERR Flex 6 P4 Flex 3 P3 Flex 2 DHW Flex 1 CH Flex 5 Flame Error CH2 CH1 DHW CH1 CH2 DHW Flame General remarks Refer to Accessing the preset configuration page for Solo 2 pumps on page 32 to know how t...
Страница 57: ...11 12 13 14 W R Or Bk Bk V Bk 4 2 1 3 2 1 1 2 3 1 2 3 4 5 6 8 9 10 11 12 1 2 3 4 5 13 6 14 7 X2 1 2 3 4 5 6 7 8 9 10 W R Y R Y BK BK W 6 7 8 9 10 1 2 3 4 5 X3 1 2 3 4 5 6 7 8 9 10 11 12 V W R Bk 7 8 9...
Страница 58: ...ENERAL PUMPS The pump configurator system is based on the demands of the hydraulic system that you design In the table below you will find the 4 configurations that have been preset in the ACVMax cont...
Страница 59: ...9 5AT Fuse 5AT Fuse 5AT Fuse R Bk Y Y R R W W Bk Bk R Bk W Y Y Y Y Y Y Y Y Y Y W W W W W W W W Or Br R Br B Br B Y Gr V 1 2 3 4 5 1 2 3 4 5 10 A B C D 2 1 1 NTC 5 11 2 1 1 NTC 2 12 2 1 1 NTC 1 13 26...
Страница 60: ...Or Bk 4 3 2 1 1 2 3 1 2 3 4 5 6 8 9 10 11 12 1 2 3 4 5 13 6 14 7 X2 1 2 3 4 5 6 7 8 9 10 W R Y R Y W 6 7 8 9 10 1 2 3 4 5 X3 1 2 3 4 5 6 7 8 9 10 11 12 V W Br R Br Or B W R Bk 7 8 9 10 11 1 2 3 4 5 1...
Страница 61: ...4 5 6 F00 W 230 V 50Hz 1 2 26 B Y Gr Br Y Gr Y Gr Y Gr Y Gr 19 21 20 22 23 24 B W V Br X20 25 X18 STEPPER PUMP PWM 8 9 5AT Fuse 5AT Fuse 5AT Fuse R Bk Y Y R R W W Bk Bk R Bk W Y Y Y Y Y Y Y Y Y Y W W...
Страница 62: ...20 22 23 24 B W V Br X20 25 X18 STEPPER PUMP PWM 8 9 5AT Fuse 5AT Fuse 5AT Fuse R Bk Y Y R R W W Bk Bk R Bk W Y Y Y Y Y Y Y Y Y Y W W W W W W W W Or Br R Br B Br B Y Gr V 1 2 3 4 5 1 2 3 4 5 10 A B C...
Страница 63: ...been enabled in the Installer Menu CH Burner Delay The burner will not fire until the call blocking time has elapsed DHW Burner Delay The burner will not fire until the call blocking time has elapsed...
Страница 64: ...ture of the Prestige Outdoor Temp Displays the current outdoor temperature DHW Storage Temp Displays the current DHW storage temperature when Indirect Water Heater Sensor is installed External Modulat...
Страница 65: ...trode 3 Check ignition and grounding cables are firmly connected E 09 Gas valve circuit error Gas valve circuit test failed 1 Check the gas valve and wiring harness 2 If the problem persists replace t...
Страница 66: ...t circuit 2 If necessary replace the sensor or the wire harness 3 After fixing the problem reset the appliance and resume normal operation E 44 Return Sensor Open An open circuit has been detected in...
Страница 67: ...the problem reset the appliance and resume normal operation E 92 System Sensor Open An open circuit has been detected in the system temperature sensor circuit 1 Check system temperature sensor and wi...
Страница 68: ...System Control ACVMax 660Y2800 C en 68 EN FR NL ES IT DE PL RU...
