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Assembly Instruction
KS2 / KS2 T

WIN

 

T

ROUBLSHOOTING

SERVICE

 

AND

 

REPAIR

Proper repair of a defective drive cannot be performed by the contractor 
or end-user and is therefore not permissible. Repairs can only be carried 
out  by  the  manufacturer  or  by  a  specialist  company  authorized  by  the 
manufacturer.
Unauthorized opening or manipulation of the drive causes loss of war-
ranty.

1.   Exchange a faulty drive or have it repaired by the manufacturer.
2.   If  problems  occur  during  installation  or  normal  operation,  use  the
 

following table for troubleshooting.

Problem

Possible causes

Possible solutions

Drive does not 
start

•  Duration of mains

power supply too short

•  Drive run direction not

correct

•  Connecting cable not

connected

•  Power supply / Control

Unit voltage incorrect, 
too high or too low (see 
data sheet)

•  No mains supply to

power supply unit /
Control Unit 
(no voltage)

•  Drive has shut down

on overload 

•  Adjust supply voltage

as specifi ed in the 
technical documen-
tation

•  Check drive cables

change polarity

•  Check all connection

cables

•  Check power supply unit

and replace if necessary

•  Connect power supply

•  First move drive in 

CLOSE position

Drive doesn‘t 
start after 
having been 
in operation 
several times

•  Operating time has been 

exceeded, drive has 
been overheated

•  See possible solutions

above associated with 
„Drive doesn‘t start“

•  Wait until drive has

cooled down and start 
again

•  See possible solutions

associated with: 
“Drive doesn‘t start“

Drive doesn‘t 
close

•  Closing edge safety

mechanism has been 
triggered

•  See possible solutions

above associated with 
„Drive doesn‘t start“

•  Release safety area for

operation and reset the 
safety edge

•  See possible solutions

associated with: 
“Drive doesn‘t start”

Drive travels 
uncontrolled in 
open and close 
direction

•  Residual ripple of power
     supply / control unit too   
      hight

•  Fault in power supply 

unit / control unit

•  Adjust drive voltage to

the required value of 
drive. (values see data 
sheet of drive)

•  Check output voltage of

power supply unit or 
control unit

Drive closes,
but after about 
10 mm the drive 
open

•  Close the window out-

side the 40 mm    
(Soft run mode).

•  Drive mounted so, that

the closing process 
takes place within the
40 mm (e.g. use spacer    
under the casement 
bracket).

M

AINTENANCE

 

AND

 

MODIFICATION

Prior to any maintenance work or modifi cation of the system (e.g. exch-
ange of the drive) the mains voltage and – where available – the batte-
ries  shall  be  disconnected  in  all  poles  and  secured  against  unintended 
operation (lock in separated position).
Lasting  functionality  and  safety  of  the  drive  require  maintenance  by 
specialized  staff  at  regular  intervals  (in  the  case  of  SHEV  systems  the 
legal requirement is once a year). Check the system for operational avai-
lability on a regular basis. This is also recommended for a system with 
purely natural ventilation. At short intervals, check system for imbalance 
and signs of wear or damage of cables, springs and fasteners.
Remove  any  contamination  from  the  drive  when  servicing  the  system. 
Check mountings and clamping screws for tight fi t. Test the devices by 
opening and closing them in test runs.
The drive itself is maintenance-free.
Faulty devices may only be repaired in our plant. Only original parts from 
the manufacturer may be used. If the mains cable is damaged it must be 
replaced by the manufacturer or its service agent or a similarly qualifi ed 
person in order to avoid hazards.
We recommend a scheduled Maintenance Agreement.
When cleaning the window, make sure that no water or cleaning agents 
reach the drives.
Protect the drives from dirt and dust during construction phase.

1.

  Drive / open the power-operated casement to its full opening width

 

(SHEV or ventilation angle).

2.

   Disconnect the system from the power supply, deactivate batteries, 

 

where appropriate, and secure against automatic or manual release.

3.

   Inspect window and fi ttings for any damage.

4.

   Check  all  mechanical  fi xings  (observe  torque  specifi cations  in  the

 

assembly instruction).

5.

   Check electric drives for any damage and dirt.

6.

   Check connections cables (drive cables) for

 

- tightness of cable gland

 

- operability of strain relief

 

- damages

7.

   Check smooth movement of the hinges and fi ttings and re-adjust, if

 

necessary, or apply lubricants such as silicone spray (adhere to the

 

specifi cations of the window system manufacturer).

8.

   Inspect / check seals (all the way round) and, if necessary, remove 

 

contaminations or replace.

9.

   Maintain the system (e.g. wipe with a wet cloth the opening element

 

of the drive „chain“ or „spindle“ using non-acidic / lye containing

 

agents  and  dry  with  a  dry  cloth  and  -  if  necessary  lubricate  with

 

cleaning oil (e.g. Ballistol)).

10.

  Re-connect to power supply.

11.

  Open and close power-operated window using the hand-held control 

 

(function test).

12.

 Check safeguards for fi nger protection and re-adjust, if necessary).

13.

  Check that CE-label is attached to the power-operated element, e.g. 

 

NSHEV.

14.

  Check that warning notes and label on the drive are available.

15.

  If  required,  carry  out  a  risk  assessment  according  to  Machinery

 

Directive 2006/42/EC

 

(for example if the machine has been modifi ed).

Take all safety-related measures
required during servicing, in particular protective measu-
res against falling, fi nger crushing and safe access to the 
work place.

T

ROUBLSHOOTING

SERVICE

 

AND

 

REPAIR

M

AINTENANCE

 

AND

 

MODIFICATION

07

230V

24V

Содержание KS 2

Страница 1: ...KS2 KS2 TWIN CHAIN DRIVE according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Страница 2: ...bly Checks INSTALLATION STEP 2 Prerequisites for Assembly Preparing assembly INSTALLATION STEP 3 Determine the casement brackets INSTALLATION STEP 4 Determine the frame brackets Application examples I...

Страница 3: ...der to determine the health and safety requirements which apply to the machinery The ma chinery must then be designed and constructed taking into account the results of the risk assessment Separate do...

Страница 4: ...ents must be hung or secured such way that in case one of the mounting elements fails it will not break away slam down or move in an uncontrolled manner by providing double suspensions safety scissors...

Страница 5: ...t is approved for one or several of these ambient conditions by the manufacturer Accident prevention regulations and guidelines is sued by the employers liability insurance association When working at...

Страница 6: ...force max 200 N FA Pushing force 50 0 150 100 200 500 400 600 300 200 Zug Pull Schub Push s mm F N 800 s 600 mm only for pulling application FH Pullout force 1 800 N fastening depended Chain Stainless...

Страница 7: ...S2 600 S2 24V L Left E6 C 0 1 521460 RAL 9016 1 1001521460 800 625 KS2 800 S2 24V R Right E6 C 0 1 521180 RAL 9016 1 1001521180 KS2 800 S2 24V L Left E6 C 0 1 521480 RAL 9016 1 1001521480 KS2 400 S2 2...

Страница 8: ...current 0 13 A IA Cut off current 0 2 A PN Rated power 30 W ED Duty cycle 30 ON 3 min OFF 7 min Protection rating IP 32 Ambient temperature range 5 C 60 C FZ Pulling force max 200 N FA Pushing force...

Страница 9: ...9016 1 1001494740 500 685 KS2 500 S2 230V R E6 C 0 1 494950 RAL 9016 1 1001494950 KS2 500 S2 230V L E6 C 0 1 494750 RAL 9016 1 1001494750 600 685 KS2 600 S2 230V R E6 C 0 1 494960 RAL 9016 1 100149496...

Страница 10: ...N Rated voltage 24V DC 20 max 2 Vpp IN Rated current 0 7 A IA Cut off current 1 0 A PN Rated power 17 W ED Duty cycle 30 ON 3 min OFF 7 min Protection rating IP 32 Ambient temperature range 5 C 75 C F...

Страница 11: ...53 600 545 KS2 600 S12 24V R E6 C 0 1 521660 RAL 9016 1 1001521660 KS2 600 S12 24V R Z E6 C 0 1 521663 RAL 9016 1 1001521663 800 625 KS2 800 S12 24V R E6 C 0 1 521680 RAL 9016 1 1001521680 KS2 800 S12...

Страница 12: ...ated voltage 24V DC 20 max 2 Vpp IN Rated current 0 7 A IA Cut off current 1 0 A PN Rated power 17 W ED Duty cycle 30 ON 3 min OFF 7 min Protection rating IP 32 Ambient temperature range 5 C 75 C FZ P...

Страница 13: ...3 600 545 KS2 600 S12 24V L E6 C 0 1 521760 RAL 9016 1 1001521760 KS2 600 S12 24V L Z E6 C 0 1 521763 RAL 9016 1 1001521763 800 625 KS2 800 S12 24V L E6 C 0 1 521780 RAL 9016 1 1001521780 KS2 800 S12...

Страница 14: ...HNICAL DATA UN Rated voltage 230V AC 50 Hz IN Rated current 0 13 A IA Cut off current 0 2 A PN Rated power 30 W ED Duty cycle 30 ON 3 min OFF 7 min Protection rating IP 32 Ambient temperature range 5...

Страница 15: ...1001494050 KS2 500 S12 230V R Z E6 C 0 1 494053 RAL 9016 1 1001494053 600 685 KS2 600 S12 230V R E6 C 0 1 494060 RAL 9016 1 1001494060 KS2 600 S12 230V R Z E6 C 0 1 494063 RAL 9016 1 1001494063 800 76...

Страница 16: ...CAL DATA UN Rated voltage 230V AC 50 Hz IN Rated current 0 13 A IA Cut off current 0 2 A PN Rated power 30 W ED Duty cycle 30 ON 3 min OFF 7 min Protection rating IP 32 Ambient temperature range 5 C 6...

Страница 17: ...475 KS2 200 S12 230V L Left E6 C 0 1 494120 RAL 9016 1 1001494120 KS2 200 S12 230V L Z E6 C 0 1 494123 RAL 9016 1 1001494123 300 520 KS2 300 S12 230V L E6 C 0 1 494130 RAL 9016 1 1001494130 KS2 300 S1...

Страница 18: ...AL DATA UN Rated voltage 24V DC 20 max 2 Vpp IN Rated current 1 4 A IA Cut off current 2 0 A PN Rated power 34 W ED Duty cycle 30 ON 3 min OFF 7 min Protection rating IP 32 Ambient temperature range 5...

Страница 19: ...521860 KS2 TWIN 600 S12 24V Z E6 C 0 1 521863 OPTIONS Special model PU pcs Part No Drive housing painted powder coated in other RAL colours Specify at order stage 1 4 516004 5 9 516004 10 49 516004 5...

Страница 20: ...Stainless steel Connecting cable Master Non halogen grey Slave Non halogen grey 6 x 0 75 mm 3 m 3 x 0 5 mm 3 m 3 x 0 5 mm 3 m v Speed 8 0 mm s 8 0 mm s s Stroke 200 800 mm 5 L Length see order data A...

Страница 21: ...9016 1 1001494230 KS2 300 S12 230V Set B L L E6 C 0 1 494330 RAL 9016 1 1001494330 KS2 300 S12 S 230V et C R L K E6 C 0 1 494430 RAL 9016 1 1001494430 400 570 KS2 400 S12 230V Set A R R E6 C 0 1 4942...

Страница 22: ...a control unit SHEV unit from a fire alarm button from a smoke detector or from the fire alarm system FAS Casement type roof window skylight dome bottom hung casement top hung casement side hung casem...

Страница 23: ...ng Frame assembly Drive stationary outward opening Values are determined in Casement weight max 30 kg m2 Casement width max 1200 mm with 1 drive Window overlap 10 mm Transom assem Drive stationary inw...

Страница 24: ...Frame assembly Casement assembly Casement assembly Casement assembly Casement assembly Master Master R R L L Slave 24V DC non halogen ca 3m 3 x 0 5 mm2 145 145 145 145 Configuration multi drive opera...

Страница 25: ...ditional forces should act on the spindle chain or lever of the drives Additional warning signs might be required Predictable Misuse It is absolutely essential to avoid any foreseeable misuse of the d...

Страница 26: ...a faultless mechanical condition It should open and close easily 5 The fasteners to be selected for fastening the drive to the window must be compatible with the window material see table Wood window...

Страница 27: ...ent bracket F19 Casement bracket F20 Casement bracket F21 use with K105 use with K105 use with K93 K94 K129 K130 B1 K128 Casement bracket F35 Casement bracket F37 use with K93 K94 K129 K130 use with K...

Страница 28: ...7 F18 F19 F20 use with F17 FAH min 700 mm use with F19 FAH min 700mm F20 FAH min 500mm Frame bracket K93 Frame bracket K94 Frame bracket K96 1 use with F21 use with F21 F35 F37 use with F95 Frame brac...

Страница 29: ...ng on aluminium window Detail of mounting on aluminium window Detail of mounting on PVC window Bottom hung inward opening Frame assembly Top hung outward opening Frame assembly Top hung outward openin...

Страница 30: ...A A E X FAB min X Y Symmetrical Asymmetrical FAB min Stroke 200 Stroke 300 Stroke 400 Stroke 500 Stroke 600 A 641 831 831 1061 1061 B 655 845 845 1075 1075 D 601 791 791 1021 1021 E 350 540 540 770 7...

Страница 31: ...nt bracket Drive Space on the frame 25 mm K129 F21 fixed K94 K129 AK 1 2 FAB F21 RA FL B C A Bottom hung inward opening windows Minimum overall height of casement FAH Stroke 200 300 400 500 600 800 He...

Страница 32: ...00 A 640 830 830 1060 1060 D 630 820 820 1050 1050 E 350 540 540 770 770 X 640 830 830 1060 1060 Stroke 200 Stroke 300 Stroke 400 Stroke 500 Stroke 600 Stroke 800 A 335 380 430 545 545 625 D 325 370 4...

Страница 33: ...xed Bottom hung inward opening windows Minimum overall height of casement FAH Stroke 200 300 400 500 600 800 Height 425 500 600 775 950 1250 230V Bottom hung inward opening windows 24V 230V Stroke 200...

Страница 34: ...Stroke 600 A 641 831 831 1061 1061 B 655 845 845 1075 1075 D 611 801 801 1031 1031 E 350 540 540 770 770 X 640 830 830 1060 1060 Stroke 200 Stroke 300 Stroke 400 Stroke 500 Stroke 600 Stroke 800 A 336...

Страница 35: ...30V Stroke 200 Stroke 300 Stroke 400 Stroke 500 Stroke 600 Stroke 800 A 476 521 571 686 686 766 B 490 535 585 700 700 780 C 175 5 220 5 270 5 385 5 385 5 465 5 X 570 570 570 800 800 960 Y 475 520 570...

Страница 36: ...ke 600 Stroke 800 A 336 381 431 546 546 626 B 350 395 445 560 560 640 C 170 5 215 5 265 5 380 5 380 5 460 5 X 380 470 570 800 800 960 Y 335 380 430 545 545 625 K94 24 K94 AK 1 2 FAB F21 RA FL B D A E...

Страница 37: ...800 960 Y 475 520 570 685 685 765 Minimum overall height of casement FAH Stroke 200 300 400 500 600 800 Height 325 450 550 675 800 1080 Frame bracket Casement bracket Drive Space on the frame 22 mm K9...

Страница 38: ...windows 24V 24V Stroke 200 Stroke 300 Stroke 400 Stroke 500 A 640 830 830 1060 B 655 845 845 1075 D 617 807 807 1037 E 350 540 540 770 X 655 845 845 1075 Stroke 200 Stroke 300 Stroke 400 Stroke 500 A...

Страница 39: ...0 570 685 B 490 535 585 700 C 178 5 223 5 273 5 388 5 X 585 585 585 815 Y 490 535 585 700 Top hung outward opening windows 24V 230V Minimum overall height of casement FAH Stroke 200 300 400 500 Height...

Страница 40: ...65 5 380 5 X 380 470 570 800 Y 335 380 430 545 Top hung outward opening windows Top hung outward opening windows K94 24 K94 1 2 FAB F21 RA FL B A E D X FAB min K94 AK AK 1 2 FAB F21 RA FL B C A X Y Sy...

Страница 41: ...200 Stroke 300 Stroke 400 Stroke 500 A 476 521 571 686 B 490 535 585 700 C 170 5 215 5 265 5 380 5 X 570 570 570 800 Y 475 520 570 685 Top hung outward opening windows K94 A M5x10 DIN 7500 F21 K94 24...

Страница 42: ...215 5 265 5 380 5 X 380 470 570 800 Y 335 380 430 545 Top hung outward opening windows Top hung outward opening windows K94 AK 1 2 FAB F21 RA FL B C A X Y Symmetrical Asymmetrical FAB min K94 1 2 FAB...

Страница 43: ...troke 200 300 400 500 Height 400 500 700 800 Frame bracket Casement bracket Drive Space on the frame 22 mm K94 F21 fixed rotated 180 Top hung outward opening windows Top hung outward opening windows K...

Страница 44: ...troke 500 A 335 380 430 545 B 365 410 460 575 C 190 235 285 400 D 325 370 420 535 X 410 500 600 830 Y 365 410 460 575 Top hung outward opening windows Top hung outward opening windows K128 AK 1 2 FAB...

Страница 45: ...indows 24V 230V Minimum overall height of casement FAH Stroke 200 300 400 500 Height 450 500 550 700 Frame bracket Casement bracket Drive Assembly on Sch co AWS 57RO K128 F21 fixed Top hung outward op...

Страница 46: ...370 420 535 X 380 470 570 800 Y 335 380 430 545 AK AK 1 2 FAB 1 2 FAB RA RA FL FL D A A D E F120 F95 F120 F95 X Y Symmetrical Asymmetrical FAB min X FAB min Top hung inward opening windows Top hung i...

Страница 47: ...350 400 450 700 Frame bracket Casement bracket Drive Space on the frame 28 mm F95 fixed Minimum overall height of casement FAH Stroke 200 300 400 500 Height 350 400 450 700 Top hung inward opening win...

Страница 48: ...540 770 X 640 830 830 1060 Stroke 200 Stroke 300 Stroke 400 Stroke 500 A 336 381 431 546 B 350 395 445 560 C 170 5 215 5 265 5 380 5 X 380 470 570 800 Y 335 380 430 545 K94 24 K94 24 K94 AK 1 2 FAB F2...

Страница 49: ...800 Y 475 520 570 685 Top hung inward opening windows 24V 230V Minimum overall height of casement FAH Stroke 200 300 400 500 Height 350 400 450 600 Frame bracket Casement bracket Drive Space on the f...

Страница 50: ...1095 X 700 890 1120 Frame casement K93 inward Stroke 200 300 400 500 A 336 381 431 546 B 350 395 445 560 C 177 5 255 5 272 5 387 5 X 380 470 570 800 Y 335 380 430 545 Frame casement K93 outward Strok...

Страница 51: ...571 686 B 490 535 585 700 G 207 5 252 5 302 5 417 5 X 630 630 630 860 Y 535 580 630 745 Top hung outward opening windows 24V 230V Minimum overall height of casement FAH Stroke 200 300 400 500 Height...

Страница 52: ...roke AK BD RA FL B A A F21 K94 M5x10 DIN 7500 A F21 K129 M5x10 DIN 7500 FAB max 1200 section see below From FAB 1200 mm is a locking drive required C K94 K129 F21 Window Stroke A B C X Max opening 200...

Страница 53: ...P 5M X FAH min min stroke Window Stroke A B X Max opening 200 335 325 380 45 300 380 370 470 50 400 430 420 570 60 500 545 535 800 60 600 545 535 800 60 800 625 615 960 60 A F120 section see below AK...

Страница 54: ...from being damaged Avoid surface scratches for example by using masking tape Fit casement bracket Fxxx Make sure it is parallel to casement edge Casement bracket center and chain out put must be in l...

Страница 55: ...as an electronic position detection Just before the CLOSED position the chain retracts with reduced speed in the soft run mode to protect the window and the drive In soft run mode the zero point and t...

Страница 56: ...red with countersunk screws against breaking away Drill hole in glazing bead cable bushing protects against damage to cable Screw Z frame bracket F95 F120 onto casement If necessary use washers Produc...

Страница 57: ...entioned hole layout drawings see chapter INSTALLATIONSTEP 3 5 or project specific documents and drawings Fit frame brackets Kxxx Make sure they are parallel to casement edge Note the soft run mode at...

Страница 58: ...ver profile Part No Application Material Finish Equipment 523951 Cover profile for drives KS2 for cutting on site aluminium natural anodized without profile brackets without end caps End caps Part No...

Страница 59: ...nium window Bottom hung inward opening Casement assembly Top hung outward opening Frame assembly Detail of mounting on aluminium window Detail of mounting on aluminium window Top hung outward opening...

Страница 60: ...45 545 625 B 425 470 520 635 635 715 24V Cut length and hole layout FRICTION HINGED WINDOWS TOP HUNG OUTWARD OPENING WINDOWS FRAME ASSEMBLY Z Stroke 200 300 400 500 600 800 A 475 520 570 685 685 765 B...

Страница 61: ...0 300 400 500 600 800 A 475 520 570 685 685 765 230V 230V Stroke 200 300 400 500 600 800 A 335 380 430 545 545 625 Stroke 200 300 400 500 600 800 A 335 380 430 545 545 625 24V 24V Z Z 230V 24V 06 INST...

Страница 62: ...cover profile Length cover profile total distance between the profile brackets outer edge 4 mm Use a saw to shorten the cover profile to the required length Deburr saw cut edge Carefully clear away d...

Страница 63: ...ontact max 24 V 500 mA min 10mA 24V 24V 230V Optional 1 to 4 drives at KS2 Twin 1 or 2 drives and max 2 locking drives are possible Optional 1 to 4 drives at KS2 Twin 1 or 2 drives and max 2 locking d...

Страница 64: ...s at KS2 Twin 1 or 2 drives and max 2 locking drives are possible UniPC with configuration interface Order number Application Rated voltage Parameterizable drives Scope of delivery 524178 Hard and sof...

Страница 65: ...g drive are possible Optional Second drive cable Configuration is done by M COM 07 NOTE NOTE M COM always connect to the 24V side BN brown BU blue WH white BN brown BU blue WH white 24V Optional secon...

Страница 66: ...on of the SHEV or venti lation line INSTRUCTIONS ON CONNECTION Connecting drive cable Avoid any installation area with large temperature dif ferences risk of water condensation Close to the window sha...

Страница 67: ...ce by specialized staff at regular intervals in the case of SHEV systems the legal requirement is once a year Check the system for operational avai lability on a regular basis This is also recommended...

Страница 68: ...st system Do not operate the window during repair or adjustment work WARRANTY AND AFTER SALES SERVICE Basically our General Terms and Conditions of Goods and Services by the Elec trical Industry issue...

Страница 69: ...Assembly Instruction KS2 KS2 TWIN 08 CERTIFICATES...

Страница 70: ...Assembly Instruction KS2 KS2 TWIN 08 CERTIFICATES...

Страница 71: ...ure that the data and information are as correct and up to date as possible we still cannot guarantee that they are free from mistakes and errors All information and data contained in this document ar...

Страница 72: ...n Tel 49 8271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de 9000017000_V0 1_KW05 14 www aumueller gmbh de AUM LLER AUMATIC GMBH Gemeindewald 11 86672 Thierhaupten Tel 49 8271 8185 0 Fax 49 8271 8...

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