ATLET A-Ergo, Руководство по обслуживанию

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ATLET SERVICE MANUAL A-ERGO ATLET SERVICE MANUAL A-ERGO
5 5.8 .8 D Dri rive ve u un nit it / R / Re ep pa air ir iin nst stru ruct ctio ion ns / s / R Rec econ ond diiti tio on nin ing g of of tth he g e ge ear arb bo ox x
ATLET SERVICE MANUAL A ERGO ATLET SERVICE MANUAL A ERGO
Reconditionin Reconditioning of g of the gearbox the gearbox
Replacing the drive shaft seal Replacing the drive shaft seal
1. 1. Re Remo move ve th the e ge gear arbo box, x, se seee “Dismantling and assembling the gearbox page 5.6” “Dismantling and assembling the gearbox page 5.6”..
2 2.. Re Remo move ve th the d e dri rive ve wh whee eell..
3 3.. Re Rem mo ov ve e tth he c e co ov veerr..
4. 4. Loos Loosen the en the scre screws ho ws holding lding the cro the crown wh wn wheel ha eel halfway lfway, and , and drive o drive out th ut the sha e shaft ft
towards the drive wheel side. towards the drive wheel side.
5. 5. The sc The screws c rews can be f an be fully ully unscre unscrewed w wed when hen the cro the crown w wn wheel heel and b and bearin earing ha g have co ve come me
free from the shaft. The shaft is free from the shaft. The shaft is pulled out from the drive wheel side. Arrange the pulled out from the drive wheel side. Arrange the
parts in the order they were dismantled to avoid confusion. parts in the order they were dismantled to avoid confusion.
6. 6. Remov Remove the e the roller roller beari bearing c ng closes losest to th t to the sea e seal by t l by tappin apping the g the shaf shaft end t end again against a st a
block of hard wood. Sometimes it is easier to remove the bearing if block of hard wood. Sometimes it is easier to remove the bearing if a sharp object a sharp object
is inserted down between the inner ring of the bearing and the flank is inserted down between the inner ring of the bearing and the flank of the shaft. of the shaft.
Any burrs on Any burrs on the shaft must be the shaft must be removed before reassembly removed before reassembly..
7. 7. Care Careful fully cl ly clean t ean the se he seat fo at for sea r seal bo l box in th x in the gea e gear hou r housin sing. g.
8. 8. When When asse assemblin mbling, t g, the f he first b irst bearin earing is g is plac placed o ed on t n the d he drive rive whee wheel sid l side. e.
9. 9. Fit t Fit the s he safety afety ring ring and and seal in seal in posi position. tion. Make Make that it that it sits sits corre correctly ctly..
10. 10. Fit the g Fit the guard uard and the and then care n carefully p fully press in ress in the dr the drive sh ive shaft. aft.
11 11.. Now ass Now assemble the c emble the crown whe rown wheel and be el and bearing aring. Start with th . Start with the space e spacer. r.
12. 12. Apply Lo Apply Loctite 207 on th ctite 207 on the shaft threa e shaft threads and sc ds and screw toget rew together the com her the complete driv plete drive shaft e shaft
assembly with the washer and s assembly with the washer and screws. The screws should be tightened to the crews. The screws should be tightened to the
tightening torque specified in the table in section 1. tightening torque specified in the table in section 1.
13. 13. Fit the cover Fit the cover. Remember . Remember that the drain that the drain hole shou hole should be the lo ld be the lowest point. west point. Use a new Use a new
seal. Screw in seal. Screw in the oil drain plug with the oil drain plug with a new copper washer. a new copper washer.
14. 14. Fill with h Fill with hypoi ypoid oil. See d oil. See the tabl the table of recom e of recommend mended oils ed oils, sect , section 1. ion 1.
Assembly of gearbox Assembly of gearbox
1. 1. Pre Prepar parati ation on of t of the g he gear earbox box hou housin sing (s g (see f ee figu igure re 5.2 5.2))
1. 1. Ca Care reful fully c ly cle lean t an the he ge gear arbo box ho x hous usin ing. g.
2. 2. Fit Fit be bearin arings gs, po , pos. s. 1, 2 1, 2 and and 3 in 3 in the their p ir posi ositio tions. ns.
3. 3. Fit Fit the the saf safety ety rin ring, g, pos pos. 4 . 4, in , in its its pos positio ition. n.
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