SERVICE MANUAL A-ERGO
SERVICE MANUAL A-ERGO
Hy
Hydr
drau
aulliic s
c sy
yst
stem
em / R
/ Rep
epai
air i
r in
nst
stru
ruct
ctiion
ons /
s / Hy
Hydr
drau
aullic
ic pu
pump
mp mo
mottor
or AL
ALL
L
8.
8.33
33
Tips to prolong the service-life of the motor
Tips to prolong the service-life of the motor
••
Rap
Rapid w
id wear o
ear of bru
f brush
shes a
es and c
nd comm
ommuta
utator
tor is o
is ofte
ften ca
n cause
used by
d by oil
oil. Oi
. Oil or g
l or grea
rease i
se iss
burned by the sparks that develop at the
burned by the sparks that develop at the brushes, which leaves a residue of abrasive
brushes, which leaves a residue of abrasive
ash. If oil or grease is
ash. If oil or grease is found in the motor the cause of this must be e
found in the motor the cause of this must be eliminated
liminated
immediately.
immediately.
••
Nev
Never ov
er overl
erload
oad the m
the moto
otorr. Bru
. Brush
shes th
es that hav
at have bee
e been int
n intens
ensely o
ely over
verhea
heated e
ted expa
xpand
nd
permanently and can fasten in the
permanently and can fasten in the brush holders.
brush holders.
••
The
The life
lifespa
span of t
n of the b
he brus
rushes
hes not o
not only d
nly depe
epends o
nds on th
n the lo
e load, b
ad, but a
ut also o
lso on ho
n how wor
w worn the
n the
commutator is. The commutator should have a
commutator is. The commutator should have a smooth, level, greyish-black sur-
smooth, level, greyish-black sur-
face. A worn c
face. A worn commutator must be machined (never use abrasive paper, a whet
ommutator must be machined (never use abrasive paper, a whet
stone or file!) to a surface f
stone or file!) to a surface fineness of
ineness of Ra = 0.8-1.8
Ra = 0.8-1.8 µ
µm and a maximum
m and a maximum offset of
offset of
0.03 mm (with the rotor
0.03 mm (with the rotor resting in the bearing seats). For the service-life of the
resting in the bearing seats). For the service-life of the
commutator it is better to machine it a little and more often, than seldom and a lot.
commutator it is better to machine it a little and more often, than seldom and a lot.
The minimum diameter of the commutator is 40.8 mm.
The minimum diameter of the commutator is 40.8 mm.
••
The m
The mot
otor mu
or must no
st not be e
t be expo
xposed t
sed to ful
o full loa
l loadin
ding im
g immed
mediat
iately a
ely afte
fter ch
r chang
anging
ing the
the
brushes.
brushes.
••
Loo
Look for s
k for sign
igns of o
s of over
verhea
heatin
ting on th
g on the win
e windin
dings, d
gs, dark
ark pat
patche
ches, b
s, britt
rittle o
le or bur
r burned i
ned ins
nsu-
u-
lation, and damage to
lation, and damage to the soldering on the commutator. If the motor is damaged in
the soldering on the commutator. If the motor is damaged in
this way it is no l
this way it is no longer serviceable.
onger serviceable.
••
If po
If poss
ssible
ible, rem
, remove
ove dus
dust an
t and dir
d dirt fro
t from the i
m the ins
nside o
ide of the m
f the moto
otor wit
r with com
h compre
presse
ssed ai
d airr..
••
A dirt
A dirty co
y commu
mmutat
tator s
or shou
hould al
ld alway
ways be c
s be clea
leaned w
ned with
ith a cle
a clean cl
an cloth
oth moi
moist
stene
ened wi
d with
th
petrol (do not use waste cotton since it sheds fibres), and carefully blown clean
petrol (do not use waste cotton since it sheds fibres), and carefully blown clean
with compressed air.
with compressed air.
••
If the b
If the bear
earing b
ing bras
rass lo
s looks a
oks as if it a
s if it are ou
re out of o
t of oil (i
il (i.e. v
.e. very
ery litt
little oi
le oil can
l can be se
be seen o
en on the
n the
rotor washer or on the brush holder) lubricate it
rotor washer or on the brush holder) lubricate it with a little bearing grease.
with a little bearing grease.
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