ATLET SERVICE MANUAL A-ERGO
ATLET SERVICE MANUAL A-ERGO
Important!
Important!
Check the oil level
Check the oil level regularly.
regularly.
L
Lif
ift c
t cyl
yliind
nde
errs /
s / Re
Rep
pa
aiir i
r in
nst
stru
ruct
ctiio
on
ns / F
s / Fre
ree-
e-li
lifft c
t cyl
yliin
nd
de
er T
r TFV
FV / D
/ DTF
TFV
V
9
9.5
.5
Free-lift cylinder TFV / DTFV
Free-lift cylinder TFV / DTFV
Dismantling and assembling
Dismantling and assembling
1.
1.
Remov
Remove the
e the retain
retaining
ing screw
screw that h
that holds
olds the
the lower
lower end
end of th
of the cyl
e cylinder
inder..
2.
2.
Lower
Lower down t
down the fo
he forks,
rks, e.g. o
e.g. on a pa
n a pallet, s
llet, so that
o that the ch
the chain s
ain slacken
lackens. R
s. Remov
emove the
e the
chain pin that goes t
chain pin that goes through the chain bolt on the
hrough the chain bolt on the cylinder, and place the chain over
cylinder, and place the chain over
the back of the fork carriage.
the back of the fork carriage.
3.
3.
Relea
Release t
se the fo
he fork ca
rk carriag
rriage fro
e from the
m the mast
mast by li
by lifting
fting up the
up the inne
inner mas
r mast wit
t with the
h the
hydraulic pump. Reverse the truck away.
hydraulic pump. Reverse the truck away.
4.
4.
Lower
Lower down
down so th
so that a
at all the
ll the cylin
cylinders
ders are p
are pushe
ushed to
d together
gether comp
completely
letely..
5.
5.
Loos
Loosen the
en the bolt
bolts that
s that hold
hold the cl
the clamp a
amp at the
t the top en
top end of t
d of the cy
he cylinde
linder, w
r, withou
ithoutt
removing it.
removing it.
6.
6.
Lo
Loos
osen
en an
and d
d dis
isco
conn
nnec
ect th
t the oi
e oil pi
l pipe
pe..
7.
7.
Rem
Remove
ove th
the c
e clam
lamp,
p, and
and lif
lift ou
t out th
t the cy
e cylin
linder
der..
8
8..
P
Pllu
ug
g tth
he
e o
oil
il p
pip
ipee..
9.
9.
As
Asse
semb
mble
le in
in th
the r
e rev
ever
erse
se or
orde
derr..
Dismantling and assembling
Dismantling and assembling
1.
1.
Sup
Suppor
port the
t the low
lower e
er end
nd of t
of the c
he cyli
ylinde
nder in
r in a v
a vice
ice..
Important!
Important!
Risk of deformation, use moderate force.
Risk of deformation, use moderate force.
2.
2.
Re
Remo
move
ve th
the c
e cir
ircl
clip
ip, p
, pos
os. 1
. 1 see Figure 9.2
see Figure 9.2, and remove the yoke, pos. 2.
, and remove the yoke, pos. 2.
3.
3.
Pla
Place a c
ce a cont
ontain
ainer fo
er for oil
r oil spi
spilla
llage u
ge unde
nder the c
r the cyli
ylinde
nderr..
4.
4.
Remov
Remove the
e the top n
top nut, po
ut, pos. 3, w
s. 3, with a
ith a suita
suitable too
ble tool and t
l and take it o
ake it off th
ff the pis
e piston ro
ton rod.
d.
5.
5.
T
Tak
ake
e ou
out t
t the
he pi
pist
ston
on ro
rod.
d.
6.
6.
Remov
Remove the
e the seal,
seal, pos
pos. 4, a
. 4, and gui
nd guide rin
de rings, p
gs, pos. 5,
os. 5, on th
on the pis
e piston. U
ton. Use a t
se a thin t
hin tool t
ool that
hat
will not scratch.
will not scratch.
7.
7.
Remov
Remove the
e the seal,
seal, pos
pos. 6, a
. 6, and sc
nd scraper
raper, pos
, pos. 7, fro
. 7, from the t
m the top n
op nut and
ut and O-ring
O-ring, pos.
, pos. 8.
8.
8.
8.
Cle
Clean al
an all pa
l parts an
rts and ch
d check f
eck for da
or damag
mage. Re
e. Repla
place if ne
ce if neces
cessar
sary
y..
Note!
Note!
Always use original spare parts for maximum safety and service-life.
Always use original spare parts for maximum safety and service-life.
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