ATLET SERVICE MANUAL A ERGO
ATLET SERVICE MANUAL A ERGO
D r
D riiv
ve
e u
un
niit
t /
/ R
Re
ep
pa
aiir
r iin
ns
sttrru
uc
cttiio
on
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s /
/ D
Drriiv
ve
e m
mo
otto
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5
5..5
5
ATLET SERVICE MANUAL A-ERGO
ATLET SERVICE MANUAL A-ERGO
Assembling the drive motor
Assembling the drive motor
1.
1.
Tig
Tighten
hten the
the gear
gear whee
wheel on
l on the m
the motor
otor shaft.
shaft. T
Tighte
ightening
ning torq
torque 50
ue 50 Nm.
Nm.
2.
2.
Ap
Appl
ply o
y oil
il on
on th
the s
e sea
eali
ling
ng ri
ring
ng..
3.
3.
Caref
Carefully lo
ully lower th
wer the mo
e motor do
tor down in
wn in the ge
the gearbox
arbox, the
, the gear w
gear wheel c
heel can be
an be damag
damaged!
ed!
T
To simplify assembly 3 screws
o simplify assembly 3 screws without heads can be fitted
without heads can be fitted in three of the
in three of the 8 screw
8 screw
holes and used as guide pins.
holes and used as guide pins.
4.
4.
Scr
Screw tig
ew tight th
ht the mot
e motor on th
or on the gea
e gearbo
rbox (rem
x (remove a
ove any gu
ny guid
ide scr
e screws
ews).
).
5.
5.
Co
Conn
nnec
ect a
t all
ll th
the
e ca
cabl
blin
ing.
g.
6.
6.
Refi
Refit t
t the
he con
contro
trol un
l unit
it pa
panel
nel and
and tig
tighte
hten i
n it.
t.
Dismantling drive motor
Dismantling drive motor
1.
1.
Rem
Remove
ove th
the mo
e motor
tor fro
from th
m the ma
e machi
chine h
ne hous
ousing
ing, se
, seee “Disma
“Dismantling the
ntling the drive motor”,
drive motor”,
page 5.4
page 5.4..
2.
2.
Relea
Release th
se the bea
e bearing p
ring plates
lates and ro
and rotor
tor. Sinc
. Since the t
e the tachom
achometer
eter is buil
is built into
t into the be
the bearing
aring
on the non-driving side of the motor, great care must be exercised to avoid damag-
on the non-driving side of the motor, great care must be exercised to avoid damag-
ing it.
ing it.
3.
3.
Replac
Replace the
e the motor
motor beari
bearing. Pre
ng. Press o
ss on the
n the inner
inner ring. S
ring. Slowly h
lowly heat t
eat the be
he bearing
aring to max
to max 50°.
50°.
Important!
Important!
The motor bearings should always be
The motor bearings should always be replaced when reconditioning the motor to
replaced when reconditioning the motor to
ensure continued reliable operation.
ensure continued reliable operation.
4.
4.
The ho
The housin
using is sp
g is spraye
rayed with
d with clean
cleaning f
ing fluid, s
luid, see sec
ee section 3
tion 3, and t
, and then b
hen blown
lown dry; af
dry; after
ter
the housing has dried carry out an insulation test.
the housing has dried carry out an insulation test.
5.
5.
Check
Check that t
that the ins
he insulati
ulation is
on is satis
satisfacto
factory
ry. Mea
. Measure th
sure the resi
e resistan
stance be
ce between
tween coil a
coil and
nd
stator housing, see specification in section 1 for correct value. If the r
stator housing, see specification in section 1 for correct value. If the resistance is
esistance is
lower the motor must be
lower the motor must be blown clean and tested again.
blown clean and tested again.
Assembly drive motor
Assembly drive motor
1.
1.
Assem
Assemble in
ble in the re
the revers
verse ord
e order to d
er to disma
ismantling
ntling. Note
. Note that
that the “k
the “knob”
nob” on th
on the bea
e bearing
ring
should be fitted in the bevel on the
should be fitted in the bevel on the plate.
plate.
2.
2.
The n
The nut fo
ut for the
r the pin
pinion o
ion on th
n the mo
e motor s
tor shaf
haft are t
t are tig
ighte
htened
ned to
to
50 Nm
50 Nm
..
Storage of the drive motor
Storage of the drive motor
Machines in storage that wi
Machines in storage that will not to be used within a month, must be given special
ll not to be used within a month, must be given special attention
attention
so that problems do not occur when they are to be used again. Dust, dirt, condensation and
so that problems do not occur when they are to be used again. Dust, dirt, condensation and
moisture that occurs during large variations in temperature, as well as problems with rust
moisture that occurs during large variations in temperature, as well as problems with rust
and oxidisation, must be prevented. Motors should therefore be protected with waxed pa-
and oxidisation, must be prevented. Motors should therefore be protected with waxed pa-
Tightening
Tightening
torque:
torque:
50 Nm
50 Nm
Tightening
Tightening
torque:
torque:
50 Nm
50 Nm
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