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ASG-SD2500 & ASG-CT2500

ASG-SD2500 Series Screwdriver & Controller

User’s Guide

Version 3.0.4

September, 2017

Document CT2500-1 EN

Original Instructions

Содержание ASG-CT2500

Страница 1: ...ASG SD2500 ASG CT2500 ASG SD2500 Series Screwdriver Controller User s Guide Version 3 0 4 September 2017 Document CT2500 1 EN Original Instructions ...

Страница 2: ...rsion 3 0 4 Major Revision January 2016 Minor Revision September 2017 To download the latest version of this manual visit www asg jergens com ASG Precision Fastening 888 486 6163 15700 S Waterloo Rd Cleveland OH 44110 USA 2017 Jergens Inc All Rights Reserved ...

Страница 3: ...er Power Requirements 12 Tool 13 Pistol Grip Assembly 14 ASG SD2500 Functions 15 ASG SD2500 Operations 16 Run Tool Screen 17 Tool Information Screen 19 Setup Screen 20 Tool Triggering 20 Bolt Counts 20 Bolt Retries 21 Reverse Settings 21 Parameter Setup 22 Bolt Sequences 24 Prevailing Torque 25 Prevailing Torque Link 26 Task Setup 28 Renaming and Importing Tasks 28 Exporting Tasks 29 ...

Страница 4: ...Input Output Port Pin Guide 38 Graph Screens 40 Graph Data Export 42 Data Screen 43 Erasing Data 43 Downloading Data 44 System Setup Screen 45 Passwords 45 Date Time Settings 47 Tool Trigger Sensitivity 48 Tool Calibration 49 Controller Information 50 Firmware Updates 51 Touch Screen Calibration 51 LCD Brightness Adjustment 51 Service Warranty 52 ...

Страница 5: ...ty Particular requirements for hand held screwdrivers and impact wrenches BS EN 60745 1 2009 A11 2010 Hand held motor operated electric tools Safety General requirements EN ISO 12100 2010 Safety of Machinery General Principles for design Risk Assessment and risk reduction EN 61000 6 2 2005 Immunity Standards for Industrial Environments EN 55011 2009 A1 2010 Group 1 Class A Industrial scientific an...

Страница 6: ...mbient Correction Factor K3A calculated according to EN ISO 11204 Appendix A 4 dB A Measurements were made at a height of 1 5 m and 1 m from the Operator Position and all four sides of the equipment The figures quoted are emission levels and are not necessarily safe working levels While there is a correlation between the emission and exposure levels this cannot be used reliably to determine whethe...

Страница 7: ...ormally by following the instructions in the User s Guide Adjust only those controls that are covered by the operating instructions Improper adjustment of the controls may result in damage and will often require rework by a qualified technician to restore the product to its normal operation o If the product has been damaged in any way o When the unit displays a negative distinct change in performa...

Страница 8: ... part of the system tool cable or controller for anything other than its specified application Use of the system or its components for unintended applications could result in injury to the operator failure of the system and could void the warranty CLEANING If it should become necessary to clean this equipment disconnect the unit from its power source first Do not use liquid cleaners aerosols abras...

Страница 9: ...nce of alcohol illegal drugs or other impairing substances or suffering from depression This includes over the counter medications if they cause drowsiness impaired judgment or diminished physical skills Consult with your management and advise them of your condition Do not operate this equipment without all guards and covers in place WATER AND MOISTURE Do not place containers with liquids such as ...

Страница 10: ...is user s guide will assist you with setting up your system Please start by finding the serial number labels on each component of your system Take note of the serial numbers and record it below with your date of purchase This information will be necessary should any service be required in the future ASG CT2500 Serial Number ...

Страница 11: ... SD2500 20PL Cable Model Number Key ASG CB2500 10HW Maximum Torque inlb FX Fixture Mount PL Push Lever Start Combo PS Push to Start RP Right Angle 1 4 square RQ Right Angle 1 4 hex Cable Length feet HW Heavy Weight Strain Relief RA Right Angle at Tool End ESD Electro Static Discharge Covering EX Extension Cable ...

Страница 12: ...g to the wall workbench or tool stand Secure the controller using the 4 provided holes in the mounting plate These provided holes are meant for 6 screws For other ASG CT2500 mounting options please visit the website at http www asg jergens com All dimensions are in inches Controller Power Requirements 100 240VAC 1 Phase 50 60Hz ...

Страница 13: ...controller then rotate the twist lock on the cable connector clockwise until it clicks into place Note To remove the cable from the controller rotate the twist lock on the cable connector counter clockwise until it pops free and then remove the cable from the controller Obtain the ASG SD2500 tool and identify the key slot on the screwdriver connector into which the screwdriver cable connects Find ...

Страница 14: ...le lever to the screwdriver Remove the throttle lever and spring from the tool save these pieces to use at a later time to convert the tool back to the In Line configuration Slide the screwdriver into the pistol grip assembly with the forward reverse buttons facing directly opposite the handle Position the heel of the pistol grip to the tool where the throttle lever was just removed and align the ...

Страница 15: ...erse Button LED Status Ring indicates torque angle high low or pass High Intensity LED Headlights not present on fixture mount or angle models Push to Start triggering inline models only Hex Quick Change Chuck inline models only Suspension Bail Optional Features Throttle Lever Fixture Mount Body Forward Reverse Button Quick Change Chuck LED Headlights LED Status Ring Throttle Lever Foam Grip Optio...

Страница 16: ...nternal memory that contains configuration information from the factory It will identify itself to the controller and provide the following information Tool Model Number Tool Serial Number Cycles Completed Maximum Torque Maximum Speed Gear Ratio Calibration Value ...

Страница 17: ...ol is in is that if the colored LED lights are flashing on off the tool is in reverse Changing Bits Bits can be changed easily through the use of the Quick Change Chuck that comes standard with the inline versions of the ASG SD2500 Screwdriver Inline drivers PL PS FX models are intended to use hex power bits Right angle models utilize either square sockets for the RP model or insert bits for the R...

Страница 18: ...e selected Parameter 5 Angle Reading Displays the angle seen by the tool during or at the end of the fastening cycle This field will color code at the end of a fastening cycle to denote Pass green Fail High red or Fail Low yellow as defined by high and low limits of the selected Parameter The field remains un highlighted when Angle Monitoring is disabled within the Parameter 6 Inputs Displays 1 ra...

Страница 19: ...a batch The bolt sequence will not advance to the next bolt until the button is released 12 Reset Button Depressing this button resets the fastening bolt count in the event of a failure retry lockout or user request The reset button also resets any currently active outputs This button may be disabled when the controller is locked with a password 13 Outputs Displays 1 radio button for each of the 8...

Страница 20: ...nformation shown on the screen above is stored on the internal memory of the SD250 screwdriver itself and therefore travels with the tool when taken from one controller to another CAUTION Tapping on the Calibration Value will take you to a screen where the value can be manually changed This screen is for qualified calibration technicians only Improperly changing the calibration value of the tool c...

Страница 21: ... Input programming section of this manual for more details Bolt Counts Setting up the bolt counts for each task can be done through the task setup screen Under the Number of Bolts window tap the underlined number to change the number of bolts to be secured on that task This will build what some users call a batch The controller will display the bolt count on the Run Tool screen The controller will...

Страница 22: ...s are unsuccessful the tool will be disabled until the reset button is pressed See the password screen to enable operator lockout Reverse Settings In each task the reverse settings must be defined More specifically when the reverse button on the tool is pressed and released and the colored LED lights on the tool are flashing the user must tell the controller how fast to turn what direction and at ...

Страница 23: ...Control parameters only Torque HL LL The High Limit HL or Low Limit LL of acceptable torque for the fastener in the user s process Parameters will stop if the HL value is reached during a cycle Angle HL LL The High Limit HL or Low Limit LL of acceptable angle for the fastener In Torque Control Profiles this monitoring may be disabled by tapping the Angle Monitoring radio button Calc Prevail Torque...

Страница 24: ...tion of the same bolt later in a sequence See Prevailing Torque Link section for more information To set up a parameter 1 Select one of the Parameter buttons on the Parameter Setup window and select either Torque Control Profile or Angle Control Profile by tapping the button on the right side of the screen to toggle between the choices Whichever option is enabled will show in a colored box on the ...

Страница 25: ...ltiple bolts then the Group button to group them together or Ungroup to remove the group Each bolt can have up to 5 parameters assigned to run in sequence as well A time delay between parameters may be programmed in this screen should the application require it When the bolt count is 50 or less each bolt can be selected separately to assign it any of the 8 available parameters on that task Batch c...

Страница 26: ...meter In the example shown above the fastener is rotated 540 degrees in step 1 during the last 405 degrees 75 the prevailing torque is monitored and the average value reported Step 2 is then performed to a target of 10 inlb but the actual applied torque is the final torque of 10 01 inlb plus the 3 21 inlb calculated for a total of 13 22 inlb The torque displayed on the Run Tool screen will be just...

Страница 27: ...ured with prevailing torque compensation to a snug torque of 3 inlb then each bolt is re torqued to 8 inlb with prevailing torque compensation from the original snug torque operation In the Task Setup screen the number of bolts would be set to 4 Set up 1 Angle Control parameter suitable to calculate the prevailing torque and 1 Torque Control parameter for the snug torque of 3 inlb Sequence these p...

Страница 28: ...Torque Link set to 1 The parameter assigned to bolt 4 will have the Prevail Torque Link set to 2 Set the Bolt Sequences screen accordingly for bolts 3 4 The controller will perform the prevailing torque calculation for the 2 fasteners during the initial snug phase then the final torque will pull the original prevailing torque from memory and also use it to compensate when performing the final torq...

Страница 29: ...sk Setup menu pressing and holding on a task name will display the following screen Tapping the Rename button will allow the user to enter a customized name with the on screen keypad When a USB drive is inserted the Import button will be active allowing the user to select a task file to import from the USB drive The task settings from the imported file will completely over write the task shown at ...

Страница 30: ...les for all 32 tasks in the controller to the USB The settings will be saved in the directory Controller Name Config Where Controller Name is the user defined name programmed into the Name box in the Controller Info screen see Controller Info section of this manual for more information This is the same directory you must navigate to when importing a task file as well Note Do not attempt to rename ...

Страница 31: ...each tap The picture to the right of this button shows what the controller is currently seeing on that input Press the yellow button at the top and save changes if desired If the input requirements are not met signal from an external device is not present or lost for a given bolt when the user tries to trigger the tool the tool will not run and a banner message will appear on the Run Tool screen t...

Страница 32: ...f that input This will toggle between H L and Ignore with each tap The picture to the right of this button shows what the controller is currently seeing on that input Press the yellow button at the top and save changes if desired Note If you have multiple bolts in your application sequence it is recommended that you set that up in the Setup and Bolt Sequences screens prior to completing this step ...

Страница 33: ...by tapping the Ignore button to the right of that input This will toggle between H L and Ignore with each tap The picture to the right of this button shows what the controller is currently seeing on that input Press the yellow button at the top and save changes if desired Note The driver will require the start signal to be active the entire time the driver is meant to run If the start signal is re...

Страница 34: ...the tool by tapping the Ignore button to the right of that input This will toggle between H L and Ignore with each tap The picture to the right of this button shows what the controller is currently seeing on that input Press the yellow button at the top and save changes if desired Note Ensure the reverse settings on the Task s Setup screen are set to the desired settings rotation direction speed a...

Страница 35: ...button on the left side of the screen You should now see a column of buttons appear in the chart next to each input number You may now select which input you want to use to reset the tool by tapping the Ignore button to the right of that input This will toggle between H L and Ignore with each tap The picture to the right of this button shows what the controller is currently seeing on that input Pr...

Страница 36: ...ch input number You may now select which input you want to use to halt the tool by tapping the Ignore button to the right of that input This will toggle between H L and Ignore with each tap The picture to the right of this button shows what the controller is currently seeing on that input Press the yellow button at the top and save changes if desired Note If the remote halt is used during a rundow...

Страница 37: ... Button Select an available output button by tapping the none button Under the Event heading select the appropriate radio button Select the type of output you would like under the Behavior heading and if necessary input the time intervals for the non solid outputs To adjust these values tap on the number enter the value you wish on the on screen keypad then tap the enter button Any un saved change...

Страница 38: ...ailable as a solid output not momentary or repeating This output does not reset after a cycle is complete until the trigger is released TORQUE THRESH The current torque reading from the tool is greater than the programmed threshold torque in the parameter being run This output is only available as a solid output not momentary or repeating TOOL RUNNING GUI v2 5 6 and later Tool motor is running Thi...

Страница 39: ...rnal damage can occur Listed 0V DC pins are tied to the earth ground of the controller s power supply do not hook up to external equipment grounds to avoid ground conflicts PIN Function 1 0 VDC from internal power supply 2 Input 1 3 Common Inputs 3 4 4 Input 4 5 Input 5 6 Input 7 7 Input 8 8 24 VDC from internal power supply 9 Common Inputs 1 2 10 Input 2 11 Input 3 12 Common Inputs 5 6 13 Input 6...

Страница 40: ...3 Normally Open 7 Output 4 Normally Open 8 Output 5 Normally Closed 9 Output 6 Normally Closed 10 Common Outputs 7 8 11 Output 7 Normally Open 12 Output 8 Normally Open 13 24 VDC from internal power supply 14 0 VDC from internal power supply 15 Common Outputs 1 2 16 Output 1 Normally Open 17 Output 2 Normally Open 18 Output 3 Normally Closed 19 Output 4 Normally Closed 20 Common Outputs 5 6 21 Out...

Страница 41: ...he available graphs tap the appropriate button to view Torque vs Time Graphs the last rundown with Torque on the Y axis in whatever units are specified in the parameter and Time on the X axis in milliseconds ms Angle vs Time Graphs the last rundown with Angle on the Y axis in degrees deg and Time on the X axis in milliseconds ms Torque vs Angle Graphs the last rundown with Torque on the Y axis in ...

Страница 42: ...pplicable showing High Limits Low Limits Thresholds etc as defined by the parameter of the rundown The tool can be used while the controller displays the graph just be aware that the graph will change with each cycle of the tool since the controller only stores the most recent rundown in graph form NOTE The default view of each graph begins with Time or Angle equal to 0 which is defined by your Th...

Страница 43: ...aph data to the USB drive It will be saved in the directory Controller Name Graphs where Controller Name is whatever is programmed in under the Controller Info menu During the data export a banner message will appear notifying the user that the export is in progress It is not recommended that this feature be used during production because the tool will not operate during the data export The tool w...

Страница 44: ... the controller s internal memory the number of rundowns stored is limited only by the memory of the controller and once filled is replaced in a first in first out basis Refer to the Downloading Data section of this manual for more information on how to retrieve this data NOTE Turning off the controller will clear the table of all data The data is retained in memory for download but will not be av...

Страница 45: ...s folder will be a folder called Data which contains the files exported to the flash drive Note if multiple days are selected for download the controller will save a file for each day on the flash drive For example if 5 days are selected for data export you will find 5 files on the flash drive unless the tool was not used during some of those days NOTE The data is organized in the controller s int...

Страница 46: ... screens and settings will be viewable If it is locked and a user tries to access a protected field the controller will prompt for a password to allow access Creating a User s Password s Tap an available user button and enter a User Name when prompted Next enter a password and then confirm the password The controller will return to the Passwords screen and the entered user name should be visible i...

Страница 47: ...een made tap the Lock button at the bottom right hand corner of the Run Tool screen Deleting User s Password s From the Passwords screen tap the name of the user that is to be deleted enter the password when prompted The screen will show that the password is now active and create a button next to that user called Delete User Tap the Delete User button to remove the user from the controller NOTE It...

Страница 48: ... a 24 hour format and the date is in MM DD YY format Tap the button to return to the previous screen and save changes NOTE The data is organized in the controller s internal memory by the controller date This date is set in the System Setup menu Be sure to have the controller date set correctly Inaccurate date settings in the controller will result in data stored under the wrong date making downlo...

Страница 49: ... slider there is the following Yellow bar shows the minimum trigger reading Red bar shows the maximum trigger reading White bar shows the current trigger reading Green bar shows the trigger reading threshold The minimum and maximum readings on each trigger are reset when the controller power is reset Actuating each trigger after a power cycle will reset the readings on the sensitivity screen To ad...

Страница 50: ...bration value will be displayed and can be modified if required CAUTION Tapping on the Calibration Value will take you to a screen where the value can be manually changed This screen is for qualified calibration technicians only Improperly changing the calibration value of the tool could lead to inaccurate torque readings and potential tool damage ...

Страница 51: ...ing the Controller Name To change the controller name tap the button on the Controller Information screen that shows the current name and then enter the new name on the screen NOTE When exporting data to a USB flash drive from the controller the name of the folder created on that flash drive will be the same name as the controller This will assist the user if downloading data from multiple control...

Страница 52: ...rly Failure to use a properly formatted flash drive can result in firmware corruption and require the controller to be serviced at ASG to reset it to proper function Touch Screen Calibration Should the user feel the need to recalibrate the touch screen this option is available under the System screen Tap the Touch Screen Cal button and follow the on screen directions to complete this process LCD B...

Страница 53: ...ntention of use rather than for resale for a period of one 1 year from the first in service date or one million 1 000 000 cycles Within the warranty period ASG Precision Fastening will replace or repair those items found to be defective or otherwise fail to conform The buyer s remedies with respect to any item found to be defective or otherwise not conforming shall be limited EXCLUSIVELY to the ri...

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