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S-4001 ISBH+I SM 30°

2-4

Revised: 10/2017

E-mail: [email protected]; webside: www.amfreece.com

Phone: +420 582 309 146; Fax: +420 582 360 606

TROUBLESHOOTING

2. INDEXER FAULTS

FAULT

POSSIBLE CAUSE

PROBABLE SOLUTION

Thread pick up

does not catch the

thread ( breaks

needle)

Thread puller position adjusted incorrectly See section F7 for adjustment

Thread Pick-up delay set incorrectly

Change Thread Pick-up delay parameter

in indexer menu

Incorrect setting of Thread Pick-up timing

Change Thread Pick-up time parameter

in indexer menu

Thread Pick-up parameter is not activated Activate the Thread Pick up parameter in

indexer menu

Valve 11 does not switch on

Check or replace

Sewn buttnoholes

vary in spacing

One of the pneumatic valves 13 — 18

does not switch on

Check or replace the valves

Indexer clamp feet do not have the same

pressure

See section F5

The machine sews

in one spot, no mo-

vement of material

Indexer clamp feet are not closed

Valve 10 does not switch on, check or

replace

Low air pressure

Check main supply and manual shut-off

valve

Indexer clamp feet delay incorrectly set

Change Move delay parameter in indexer

Activation of indexer clamp feet timing

incorrectly set

Change Clamps delay parameter in inde-

xer menu

Indexer clamps do

not swivel

Indexer clamp feet are not adjusted for

angle movement

Loosen the screw and move it from the

locking lever

Angle parameter not activated

Activate the Angle parameter in Indexer

Valve 12 does not switch on

Check or replace

Air comming into the cylinder is too tigh-

ten

Loosen the vylve on the swivelling cylin-

der

3. ERROR MESSAGES OF THE CONTROL PANEL DISPLAY

FAULT

POSSIBLE CAUSE

PROBABLE SOLUTION

Low air pressure

Hand valve of the regulator switched off

(if assembled)

Open the hand valve

The air pressure in the air supply piping

below 5 MPa

Increase the air pressure

Emergency stop

Emergency Stop button is switched on

Release the Emergency Stop button

Operation mode

The machine is in the operation mode,

motor is disconnected

Press

on the control panel

The distance be-

tween buttonholes

larger than 63 mm

The maximal length of the indexer clamp

feet movement is exceeded

See Service - Section D 5.1.

VAL > MIN

VAL > MAX

Parameter range exceeded

Choose lower or higher value

Содержание S-4001 ISBH+I SM 30

Страница 1: ...ELETRONIC BUTTON STITCHER MACHINE PARTS AND SERVICE MANUAL MACHINE SERIAL No PART NUMBER 97 2430 1 086 This manual is valid from the machine Serial No U241937 MODEL S 4001 ISBH I SM 30 09 2017...

Страница 2: ......

Страница 3: ...ELETRONIC BUTTON STITCHER MACHINE PARTS AND SERVICE MANUAL MACHINE SERIAL No MODEL S 4001 ISBH I SM 30 PART NUMBER 97 2430 1 086 This manual is valid from the machine Serial No U241937 09 2017...

Страница 4: ......

Страница 5: ...ITCHER MACHINE PARTS AND SERVICE MANUAL 97 2430 1 086 ELECTRONIC BUTTON STITCHER MACHINE PARTS AND SERVICE MANUAL 97 2430 1 086 ELECTRONIC BUTTON STITCHER MACHINE PARTS AND SERVICE MANUAL 97 2430 1 08...

Страница 6: ......

Страница 7: ...caused by the use of non Genuine AMF Reece parts 6 Shipping or delivery charges There is no service labor warranty for machines sold as uninstalled Equipment installed without the assistance of a cert...

Страница 8: ......

Страница 9: ...on Customer s Name Customer s Mailing Address Customer s Telephone Number Supervising Mechanic s or Technician s Name Signature of Supervising Technician AMF Reece Technician s Name AMF Reece Technici...

Страница 10: ......

Страница 11: ...5 INDEXER PROGRAMMING 1 22 5 1 Buttonholes parameters setting 1 22 5 2 Standard mode 1 23 5 3 Special mode 1 24 6 TESTS 1 25 6 1 Stepper motor test 1 26 7 PROGRAM VERSION 1 27 8 COUNTER RESET 1 27 9 F...

Страница 12: ...1 Adjustment 1 50 16 MACHINE HEAD CLAMP FEET ADJUSTMENT 1 51 16 1 Clamp Height Adjustment 1 51 16 2 Adjustment of the Distance between the Clamp Feet 1 51 16 3 Clamp Feet Pressure Adjustment 1 52 17 A...

Страница 13: ...s on the machine in all areas that require special care These must not be removed If they are lost replace them immediately You are the most important safety equipment of all Be sure you understand th...

Страница 14: ...e com Phone 420 582 309 146 Fax 420 582 360 606 A INTRODUCTION 2 SAFETY DEVICE AND LABELS 1 Warning 2 Covers removed possible injury 3 Warning when opening cover eyes injury danger 4 Grounding 5 Stand...

Страница 15: ...mfreece com Phone 420 582 309 146 Fax 420 582 360 606 A INTRODUCTION 3 GENERAL MACHINE PARTS DESCRIPTIONS 15 Eye guard 16 Table 18 Foot pedal 19 Halogen lamp Button 20 Emergency Stop Button 21 Machine...

Страница 16: ...3 1 15 3 32 Distance between the first and the second row of stitches 0 0 9 mm Recommended thread Thread size 80 100 120 Needle system Needle 750 SC 90 14 it is possible to order 80 12 70 10 Lubricati...

Страница 17: ...ine while it is operating Keep clear of the needle Always switch off the main power before changing the needle Before cleaning the machine or performing service to the machine engage the power lock ou...

Страница 18: ...ered dangerous if just the laser beam will be accidentally fraction of second pointed at the eyes The palpebral reflection would not allow a length of exposure higher than 0 25 seconds It is absolutel...

Страница 19: ...12 02 0750 2 109 70 10 Connector 8 1 order it if the connecting tube has the inner diameter 8 mm The connector 10 is supplied with the machine part number is 12 0008 3 607 Pneumatic Adapater 2 order i...

Страница 20: ...freight company immediately Check the contents of the crate immediately and report any damage or missing items to the manufacturer immediately late reports will not be considered 2 ACCESSORIES A packa...

Страница 21: ...ial of the regulator It should be in range 0 5 0 6 MPa The green pointer 7 indicates the lowest working air pressure 0 5 MPa which is set from the manufacturer on the regulator 8 If the air pressure i...

Страница 22: ...9 146 Fax 420 582 360 606 B MACHINE INSTALLATION 4 Head Pneumatic 1 thread draw off tension release 2 clamp feet 1 3 thread trimming 10 indexer clamping feet 11 thread pick up J0I1 air input BQ2 regul...

Страница 23: ...the thread stand together according to the drawing 2 Position of the locking ring 1 a l l o w s assembly of the thread stand for various thickness of the table top Threaded end of the post 6 must not...

Страница 24: ...POWER UP HOME POSITION 1 1 Turn the main power switch on 1 by turning clockwise to the I position 1 2 The machine is ready for operation when the control panel display lights the Ready message appear...

Страница 25: ...0 2 109 750 SC 70 10 for sewing the thin materials these needles are not included in the standard machine equipment 1 Using the screwdriver push the latch 1 and open the needle bar cover 2 Note The ac...

Страница 26: ...ssipate any stored energy When threading see the pictures below Change the thread tension by nut 1 according to the sewing conditions To increase the thread draw off for example sewing on the thin fab...

Страница 27: ...eaded correctly according to the section C3 and insert the sewn work under the clamp feet To place a buttonhole use the adjustable front stop 1 and side gages 2 Note There are no side stoppers 2 on ma...

Страница 28: ...sewn and the thread is trimmed the machine goes to the home position and clamp feet raise 1 5 When the clamp feet are up it is possible to move the sewn work for sewing the second buttonhole but only...

Страница 29: ...ion and finish sewing by pressing the foot pedal 3 b3 If you need to take out the fabric you can do it by pressing the foot pedal 3 to the first position and rejecting then You can hold the fabric by...

Страница 30: ...head clamps Off On Indexer clamps Enabled Disabled Thread pick up Button hole home position correction Program number Buttonhole parameters setting Illustration of the adjusted buttonholes scheme The...

Страница 31: ...46 Fax 420 582 360 606 D MACHINE CONTROLS Error messages Error setting It will display if the value of the parameter is adjusted out of range Press the screen on the display you will return on the mai...

Страница 32: ...on position 2 stars sewing cycle Selecting the number of stitches in slow start Range 0 3 rpm Setting the slow start speed at the sewing cycle Range 500 1000 rpm Maximal speed Range 1000 3840 ppm Corr...

Страница 33: ...of 0 200 ms Setting the thread catcher activation time at the beginning of sewing in the range of 0 30 ms Setting the delay of thread catcher activation at the end of sewing in the range of 0 40 ms S...

Страница 34: ...in second row 0 5 3 5 mm Cutting space of BH 0 5 5 5 mm Length of BH 15 25 mm 5 INDEXER PROGRAMMING These parameters need to be adjusted according to the stitching head mechanical adjustment 5 1 Butt...

Страница 35: ...amfreece com Phone 420 582 309 146 Fax 420 582 360 606 D MACHINE CONTROLS Sequence of buttonhole count and spacing setting Note It is possible to have different distance between each buttonhole 5 2 S...

Страница 36: ...e This mode is activated by this icon in indexer programming menu Sequence of buttonhole count and spacing setting Note1 Distances between buttonholes are equal Note2 Count of buttonhole and distance...

Страница 37: ...arameter Press button key to activate the thread pick The valve J11 is tested by this parameter J1 J2 J3 J10 J11 J1 J2 J3 J10 J11 The end position sensor BQ1 Activate the sensor using a metal tool ico...

Страница 38: ...ide amfreece com Phone 420 582 309 146 Fax 420 582 360 606 6 1 Stepper motor test Home sensors of X Y Axis Use these buttons for testing X Y movements Actual position of X Y axis Use these buttons to...

Страница 39: ...09 2017 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 D MACHINE CONTROLS 7 PROGRAM VERSION 8 COUNTER RESET Daily cycle counter Servis cycle counter not rese...

Страница 40: ...NGE SETTING Off 2 poloha 0 1000 3500 320 120 100 150 50 500 50 Off 0 120 15 600 SETTING 0 3 500 1000 rpm 1000 3840 rpm 0 600 ipm 60 150 ms 30 200 ms 0 200 ms 30 60 ms 500 2500 ms 0 100 ms Off On 0 6 I...

Страница 41: ...ery shall be replaced in 4 days all the data are lost afterwards 11 SERVICE MODE After pressing and releasing the emergency stop button the Service Screen appears The clamp feet and thread catcher can...

Страница 42: ...e slot 2 during the first stitch The marks 8 on the handwheel and cover casting are aligned 2 The clamp plate 3 with clamp feet 4 is in the full forward position The clamp plate moves to the rear duri...

Страница 43: ...MACHINE ADJUSTMENT 3 MACHINE ADJUSTMENT BASICS 1 Before making mechanical adjustment switch the machine to the service mode by pressing the button 7 Emergency Stop CAUTION It is not possible to start...

Страница 44: ...he direction to obtain the condition Check again and tighten the screw 1 when the position is reached NOTE The needle bar should be in the top dead centre position when the mark 3 is at 12 o clock To...

Страница 45: ...the adjustment is correct the second cam locking screw 4 counter clockwise of the bite cam 5 view from the front of the machine must be roughly perpendicular to the bedplate casting c Adjust the posi...

Страница 46: ...hten the adjusting screw 12 5 3 Centering the bite over the throat plate a with the machine in the home position loosen the clamping screw 14 on the bite lever 15 b for rough adjustment using the hand...

Страница 47: ...s a reference to obtain the gears are aligned If the teeth are not aligned turn the gear 8 this operation turns the gear 9 and consequently the gear 10 turns in opposite direction with the shaft Check...

Страница 48: ...ordingly the thread size To decrease the density you need to move in the direction arrow 2 a Loosen the hex socket screw 5 and move the link 3 toward the bedplate arrow direction 2 to decrease density...

Страница 49: ...Indexer parameters on the machine touch screen panel a Switch the machine to service mode refer to the section E3 b Insert a piece of paper under the clamp feet and rotate the hand wheel c Take the pa...

Страница 50: ...ht Adjustment The timing of the cam turning is defined from the worm 4 on the main shaft Loosen the screws 3 maintain firmly the worm and turn the hand wheel Turn a few degrees in the sewing direction...

Страница 51: ...rn while you turn the hand wheel Before performing the second bar the machine makes 3 stitches regular bite The last 2 stitches are made to firmly lock the sewing end The diagram below shows the stitc...

Страница 52: ...able by loosen the nut 10 Loosen the nut and move the dog of the lever in the A direction to advance the timing the back gear move toward the vertical gear see the previous pages Loosen the nut and mo...

Страница 53: ...e of the inside and outside rolls e Slightly loosen the M4 screw 13 and turn the eccentric 14 to move the outside roll closer or further from the cam f Tighten the M4 screw after adjustment and check...

Страница 54: ...To the right the buttonhole is shortened to the left the buttonhole is extended refer to the picture below The length can be set in the range 15 8 25 mm 0 62 0 98 2 Loosen the screws 3 and slide the s...

Страница 55: ...ngth and cutting space in the Indexer parameters on the machine touch screen panel a Whenever you change the mechanical setting of the buttonhole length and cutting space turn off the Indexer refer to...

Страница 56: ...picture below Check the marking of the eccentric situated on the back hex nut while balancing the eccentric on top the stroke is longer at bottom it is shorter Longer stroke means smaller angles A an...

Страница 57: ...dle and the looper recess Tighten the looper holder screw 16 5 Loosen the looper screw 15 and turn the looper 14 to the needle to obtain the distance 0 1 mm between the needle and the looper tip 6 Tur...

Страница 58: ...and the looper recess Tighten the looper holder screw 12 Loosen the looper screw 20 and turn the looper 18 to the needle to obtain the distance 0 1 mm between the needle and the looper tip 13 Turn the...

Страница 59: ...r 8 is in the home position retracted Move the lever 9 to the pin 10 with minimal clearance 0 1 mm Tighten the screw 6 c Check the correct clearance adjustment by switching the valve 11 of the draw of...

Страница 60: ...sion knob 1 clockwise the thread tension increases By turning the tension knob 1 anti clockwise the thread tension decreases NOTE Too big thread tension can cause the unsightly appearance of the butto...

Страница 61: ...the head cover to obtain a good access for this adjustment Switch off the air supply d Disconnect the air tube 6 from the cylinder e Loosen the nut 7 and turn thecylinder 8 as necessary Turning clock...

Страница 62: ...nce exists adjust as described in c d and e below c loosen the screw 6 d to obtain the correct position of the lever 3 loosen the nut 5 and turn the cylinder piston 1 in or out as needed e tighten the...

Страница 63: ...n the nut 1 NOTICE After the adjustment the clamp feet should be not be higher than the needle tip when the machine is in home posi tion 16 2 Adjustment of the Distance Between the Clamp Feet Check th...

Страница 64: ...necessary to readjust the correct pressure of clamp feet 3 a Rise the clamp feet by pressing the button b Loosen the nut 6 c Turn the screw 7 clockwise to reach higher pressure of the clamp foot 3 in...

Страница 65: ...ing the second bar The stop disk finger 1 must be perpendicular to the sensor 2 3 Loosen the screws 3 and move the sensor bracket 4 to the right Tighten the screws 3 4 Loosen M3 screw 5 and adjust the...

Страница 66: ...d in the accessories Using the screw 6 fix the holder to the bearing holder upper screw 4 Turn the pulley 8 of the needle bar shaft until the needle bar reaches the upper position 5 Lock the position...

Страница 67: ...stop disc and install the drive disc spring 15 Lock it using two screws16 5 Remove the spring 17 from the pin 18 6 Using a grease place the thrust washer 19 on a bedplate 7 Install the main cam assem...

Страница 68: ...ensured by stepper motors and position sensors Indexer range Number of buttonholes 1 8 Angle 0 30 adjustable with 1 resolution 2 SEWING HEAD AND INDEXER CONNECTION Indexer drive is mechanically connec...

Страница 69: ...e amfreece com Phone 420 582 309 146 Fax 420 582 360 606 F INDEXER ANGLE 30 3 INDEXER FUNCTION Indexer allows sewing of buttonholes with straight or angle clamp feet movement All indexer parameters ar...

Страница 70: ...plate are equal If this is not the case do the following loosen the sensor nut and move the sensor to the desired position loosen the nut again check the clearance between the sensor and the plate it...

Страница 71: ...ght one a Press the left clamping feed 1 by hand down to the clamp mat b Move the right clamping feed 2 closer to the clamp mat by loosing the screw 3 on the right clamping feed c Tighten the screw 3...

Страница 72: ...Disconnect the air tubes of the thread puller 3 Loosen the screws 1 2 3 4 Manually extend the cylinder 4 5 Adjust the thread puller position to obtain the distance 2 mm between the needle tip and the...

Страница 73: ...ical power supply switch off the operating switch circuit breaker Do not damage correct and remove safety labels Do not work with the machine when you are under the influence of the drugs or alcohol U...

Страница 74: ...old filter element with new one d fit the baffle 10 into new filter element 9 and place them both back e place the polycarbonate bowl back 8 Check the mechanisms especially in the sewing area by sigh...

Страница 75: ...h in combination with single lubrication circuit decrease the requirements for maintenance Circuit I with the oil supply in oil indicator for lubrication of the bite feeding and looper levers and worm...

Страница 76: ...period Use oil ESSO TERESSO 32 or similar quality 2 The amount of oil in the reservoir 1 is indicated by the red mark Too much oil may cause its overflowing from the base area 3 The reservoir is fitt...

Страница 77: ...ricate the places shown in the picture 7 looper shafts 11 looper cam surfaces 8 roller 12 feed cam surfaces 9 shifter 13 bite cam surfaces 10 bevel gears 14 trimmer shaft Tilt the sewing head back int...

Страница 78: ...llic parts from the machine To take these parts out it is necessary to perform the partial dismantling of the machine remove covers dismantle the machine arm and remove the frame 2 Aluminium and diral...

Страница 79: ...5BU 20 33 CUJB16 10DM 34 KQ2L04 M3G 35 TU0425BU 20 36 KQ2W04 M3G 37 TU0425W 20 38 C85N10 10 39 KQ2L04 M5A 40 KQ2L04 M5A 41 TU0425BU 20 42 TU0425W 20 45 CUJB16 10S 43 KQ2H04 M3G 44 TU0425W 20 46 KQ2P 0...

Страница 80: ...1 68 S 4001 ISBH I SM 30 Released 09 2017 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 I ELECTRICAL DIAGRAM...

Страница 81: ...OM POWER SUPPLY PE CLAMP PROTECTION CONNECTION WITH 1 5 mm 2 WIRE GREEN YELOW COLOUR CONNECTION TEST ACCORDING SN EN 60204 1 SEG 192 MACHINE CONNECTING CLAMP FIRST INLET FILTER CONTROL SWITCH BOARD MA...

Страница 82: ......

Страница 83: ...ece cz webside www amfreece com Phone 420 582 309 146 Fax 420 582 360 606 TROUBLESHOOTING TABLE OF CONTENTS 1 MECHANICAL FAULTS 2 INDEXER FAULTS 3 ERROR MESSAGES OF THE CONTROL PANEL DISPLAY 4 ERROR M...

Страница 84: ...king Incorrect loopers timing See section E12 for checking Machine sews in one spot Incorrectly adjusted front stop Adjust the stop see section E11 Stitch skip at the beginning of sewing Needle looper...

Страница 85: ...tion E14 point 3 Incorrect loopers timing See section E12 Incorrect setting of trimming delay Change Trim delay parameter D3 Trimming length incorrectly set Change Trim time parameter D3 Sewing motor...

Страница 86: ...manual shut off valve Indexer clamp feet delay incorrectly set Change Move delay parameter in indexer menu Activation of indexer clamp feet timing incorrectly set Change Clamps delay parameter in inde...

Страница 87: ...call AMF Reece service PWR Power supply indication INDICATOR STATUS Lit green Voltage is good Lit orange Flashes at a 1 sec intervals Varning i e Exceeded power Exceeded feed back Default of inner fan...

Страница 88: ...ed the seting in the Deviation Counter Overflow Level Pn63 The servomotor exceeded the maximum number of rotations If the torque function was used the Servomotor s rotation speed exceeded the settings...

Страница 89: ...Press key in the display see section D1 point 6 Contactor KM1 damaged Replace contactor 12 0008 4 833 Check the Emergency Stop button Replace button 12 0010 4 191 Control unit PLC error Replace the co...

Страница 90: ......

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