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ALPHA

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VSP-120 SCHEMATIC

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Содержание VSP-120

Страница 1: ...able Speed Wet Polisher Instruction Manual MANUAL WARNING To reduce the risk of injury user must read and understand instruction manual 103 Bauer Drive Oakland NJ 07436 800 648 7229 Fax 800 286 0114 www alpha tools com Version 5 ...

Страница 2: ...nd Off 12 Ground Fault Circuit Interrupter GFCI 13 Testing In line GFCI Unit 14 Variable Speed Adjustment 14 Speed Pot Feedback Sensor 15 Water Control Valve 15 Side Handle Installation 16 Customizing Splash Guard 17 Splash Guard Installation 18 Proﬁler and other approved Spindle Attachments 19 Water Feed Attachment 19 Maintenance 20 Daily 20 Periodic 20 Bearings and gears 20 Carbon Brush Replacem...

Страница 3: ...120V Amperage 7A Wattage 800W Motor Single phase No Load 500 2800 RPM Polishing Disc Size 4 Cord 10 single phase cable Weight 7 3 Lbs Machine Cord GFCI Water Line Splash Guard Speed Adjuster Power Switch In line GFCI G a r d e n H o s e Adapter Water Line Center Water Feed C Handle Water Valve Splash Guard ...

Страница 4: ...2 ACCESSORIES COMPONENTS 1 Side Handle Part No 210074 2 Wrench Part No 210073 3 Band Clamp Part No 210088 4 Splash Guard Part No 210089 5 Spare Set of Carbon Brushes Part No 210048 Figure 2 ...

Страница 5: ...WARNING There is a possibility of death or serious personal injury when handling this polisher incorrectly CAUTION There is a possibility of personal injury or property damage when handling this polisher incorrectly NOTE In some situations failing to observe WARNING notes could result in d e a t h o r serious personal injury Be sure to read and observe the safety notes to ensure safety and correct...

Страница 6: ...hould electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Don t expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric...

Страница 7: ...gned Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of the reach of children and other untrained ...

Страница 8: ...ve and shock the operator 3 Know your power tool Read operator s manual carefully Learn its application and limitations as well as the speciﬁc potential hazards related to this tool Following this rule will reduce the risk of electric shock ﬁre or serious injury 4 Always wear safety glasses with side shields Everyday eye glasses have only impact resistant lenses they are NOT safety glasses 5 Prote...

Страница 9: ...ter GFCI protection should be provided on the circuit or outlet to be used for the tool Receptacles are available having built in GFCI protection and may be used for this measure of safety 16 Save these instruction Refer to them frequently and use them to instruct others who may use this tool If you loan someone this tool loan them these instructions USE PROPER EXTENSION CORDS Use only three wire ...

Страница 10: ... used with higher voltage than speciﬁed the motor will burnout Any attempts to do so may damage the polisher or cause an accident or injury 2 Inspect all polishing discs Never use cracked chipped or damaged polishing discs 3 Hold the polisher tightly at start up Failure to do so may cause an injury due to high impact at initial start up 4 Stop using the polisher immediately when noticing any malfu...

Страница 11: ...dily injury if the polishing disc ﬂies off 12 Do not touch the polishing disc while spinning The polishing disc spins very fast and you may hurt yourself 13 Be careful of your surroundings when working in high places When working in high places make sure there are no people below Do not trap the power supply cord on anything or drop the polisher or any materials otherwise It may cause an accident ...

Страница 12: ...the name plate Before plugging in the tool always check to see that the slide switch actuates properly and returns to the OFF position when the rear of the slide switch is depressed Switching on Switch can be locked in ON position for ease of operator comfort during extended use Apply caution when locking tool in ON position and maintain ﬁrm grasp on tool Push power switch to the forward position ...

Страница 13: ...t polisher from power supply and blow dry air inside the motor cover through the air vents Re connect power supply and press the GFCI reset button The polisher is ready to start working once the reset button is pressed down Always check that the GFCI unit is working correctly reset test and reset before using this tool Do not use the tool if the GFCI is not working correctly Do not bypass the GFCI...

Страница 14: ...BLE SPEED ADJUSTMENT This polisher is equipped with a Variable Speed control that will allow the spindle speed to be adjusted from 500 RPM to 2800 RPM Speed adjustment is controlled by rotation of the wheel as shown in the Figure 4 NOTE Wheel numbers are for reference point of motor speed 1 is 500 RPM and 6 is 2800 RPM Adjust the RPM of the tool to match the recommended RPM of the product being us...

Страница 15: ...et the stone and remove waste excessive spray and mist will get inside the tool and cause premature failure of the tool and or cause the GFCI to trip This polisher is equipped with a center water feed system Water ﬂow to the spindle shower bolt can be controlled by throttling the valve stem as seen in Figure 8 Figure 9 and Figure 10 CAUTION Water Valve in closed position Water Valve in half open p...

Страница 16: ...ontrol and ease of operation during these applications To switch from center handle to side handle follow the steps below CAUTION Figure 12 Figure 13 Figure 14 Remove both side crews from center handle Pull handle forward and clear of polisher Thread the sidehandle into either the left or right side of the polisher then thread one screw into the opposite side of the handle ...

Страница 17: ...o the application to be performed adn cut along the grooved cut lines as shown in Figure 15 RECOMMENDED HEIGHTS Profiling When using Alpha Profilers the splash guard can be used at its full height Polishing When polishing you may cut the splash guard at one of the grooved lines for easier access to the workpiece Grooved Cut Lines Splash Guard cut to accomodate polishing application Full Height Fig...

Страница 18: ...our tool and void the limited warranty 1 Install the rubber splash guard into the tool so that the lip on the splash guard ﬁts into the groove on the tool and the cutout is around the water ﬁtting 2 Open the band clamp completely and wrap around the splash guard under the water ﬁtting 3 Tighten the clamp until snug CAUTION Groove Figure 18 Figure 19 Figure 20 ...

Страница 19: ...he spindle by hand Tighten with supplied wrench NOTE If attachment does not thread in freely check threads on both surfaces for damage or dirt Clean repair or replace as needed to ensure a safe and tight connec tion to the polisher WATER FEED ATTACHMENT Attach the polisher water line ﬁtting to any garden hose connection OPERATION WARNING To reduce the risk of electric shock check the tool s water ...

Страница 20: ...age has occurred repair affected areas before use 3 Connect the tool to the correct power source and test the Ground Fault Circuit Inter rupter GFCI before using the tool Push the RESET button and conﬁrm that the red light is on push the TEST button and conﬁrm that the red run light is off and push the RESET button to use the tool 4 Turn the unit on and run in a no load condition to ensure that ba...

Страница 21: ... or every second carbon brush set change The bearings should be replaced and the gears should be checked If your tool starts to sound differently this could be an indication of a worn bearing continuing to use the tool in this condition could result in over heating or motor failure CARBON BRUSH REPLACEMENT Carbon brushes wear out over time based on the polisher usage If a carbon brush is worn out ...

Страница 22: ...ER REMOVAL 1 Gently pull water tube away from holder 2 Release the tube from the holder 3 Unwrap 3 inches of the coiled harness 4 Remove the 2 screws from the valve bracket Figure 24 Figure 25 Figure 26 Figure 27 ...

Страница 23: ...one hand and pull the rear case straight back with the other hand NOTE Do not twist case in a side to side motion when pulling back 8 Pull back the rear case until the carbon brush assembly is exposed NOTE Do not pull rear case further back from this point Figure 28 Figure 29 Figure 30 Figure 31 ...

Страница 24: ...ire Spring Figure 32 Figure 33 Figure 34 Figure 35 9 Lift the spring from the carbon brush and lace on the side of the brush holder 10 Remove the carbon brush wire spade connector from the terminal post and then remove the carbon brush Spade Connector ...

Страница 25: ...he replacement of the two brushes assemble the polisher by reversing disassembly procedure 13 Check the carbon brush for wear Replace if worn down to a 1 4 14 Blow dust off of the spring and check for proper tension 15 Remove the old carbon and disconnect the wire terminal wire If the inside of the holder is ﬁlled with dust clean before installing the new carbon brush Upon installation of the new ...

Страница 26: ...or until commutator is clean and shiny 18 Reconnect the power wire ensuring that the wire path is correct Reinstall the carbon brush holder into the slot on motor housing and slide in until the tab for the screw hits the stop Install the screw using light pressure to prevent it from stripping 19 After both carbon brushes have been replaced you can reassemble the rear cover Make sure the power wire...

Страница 27: ...25 ALPHA VSP 120 SCHEMATIC ...

Страница 28: ...mp 1 14 210014 Spring Washer 5 4 15 210015 Screw M5 16 4 16 210016 Gear 1 17 210017 Wave Spring lock Washer10 1 18 210018 C clip for shaft 10 1 19 210019 Oil impregnated Bearing8 12 8 2 21 210021 Self tapping Screw ST4 2 45 1 22 210022 Case Plastic Cover 2 23 210023 Screw M10 20 2 24 210024 C Handle 1 27 210027 Gear Case 1 28 210028 Anti loose Nut M6 1 29 210029 Pinion Z3 1 30 210030 Transmitting ...

Страница 29: ...0053 Rear Cover 1 54 210054 Self tapping Screw ST4 2 14 3 55 210055 Cord Jacket 1 56 210056 Twist Strip 1 57 210057 Rubber Washer 1 58 210058 Garden Hose Adapter 1 59 210059 Spring 1 61 210061 Power Supply Cord 120V 1 62 133229 Water Hose 8mm ODx10ft 3m 1 63 210063 Water Valve Bracket for VSP120 1 64 210064 Water Valve Assembly for VSP120 1 65 210065 Water Hose 6mm ODx8in 20cm 1 66 210066 Cord Cla...

Страница 30: ...aner tool is not returned to Alpha within 30 days An authorized signature is required for the credit card being used A second signature is required as an agreement of the overall policy NEED MORE INFORMATION For information on Alpha Professional Tools complete product line visit us on the web at www alpha tools com DRAWING NO PART NO DESCRIPTION QUANTITY 76 210076 Dash Panel 1 77 210077 Self tappi...

Страница 31: ...a Professional Tools warrants this product against defects in material and workmanship for a period of 180 days from the date of original retail purchase proof of purchase required IfAlpha Professional Tools receives notice of such defects during the warranty period our obligation assumed under this warranty is limited to the repair or replacement of parts without charge This warranty does not app...

Страница 32: ...ance program A Alpha Professional Tools does not offer any type of maintenance program However we do recommend periodic checking and or replacement of the carbon brushes for extended service life If you should hear or detect unusual noise during the operation of the VSP 120 we recommend that you send it in to our repair department for some preventative maintenance Q What is the RPM of the VSP 120 ...

Страница 33: ...It is unsafe to use the VSP 120 as a cutting tool Do not attempt to cut with the VSP 120 Q Can I use my VSP 120 for dry polishing applications A No The VSP 120 is designed for wet use only Alpha recommends using our AWP 158 214 for dry polishing applications Q How can I get the parts list and schematic for the VSP 120 A There are several ways to obtain information such as this from Alpha Professio...

Страница 34: ...hroughput of approximately 1 1 gallons per minute with the water valve fully open HELPFUL HINTS 1 If your VSP 120 does not start check the carbon brushes for proper seating 2 If the VSP 120 does not re start check and reset the GFCI 3 Avoid dragging the VSP 120 on top of stone surfaces The aluminum body may leave marks on the surface 4 The C Shape handle attached to the polisher is highly recommen...

Страница 35: ... _______________ Telephone __________________________________________________ Purchase Date ______________________________________________ Dealer s Name _________________________________ Note Serial Model Number must be included for proper registration 800 648 7229 Register online at www alpha tools com productregistration aspx Mail or Fax to Alpha Professional Tools 103 Bauer Drive Oakland NJ 074...

Страница 36: ...Copyright 2013 Alpha Professional Tools All rights reserved 103 Bauer Drive Oakland NJ 07436 800 648 7229 Fax 800 286 0114 www alpha tools com Assembled in China Last revised 12 2013 ...

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