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AcraDyne

iEC DC Tool Controllers

User Guide

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Содержание iEC

Страница 1: ...AcraDyne iEC DC Tool Controllers User Guide...

Страница 2: ...Figure 2 4 Top Panel Diagram Figure 3 4 Main Display Panel Diagram Figure 4 5 Dimensions 5 Initial Setup 6 Main Display Functions Changing Parameter Sets 8 Programming the Display Options Steps 1 3 8...

Страница 3: ...Lock Out Tag Out procedures should be followed To avoid electric shock which may result in personal injury and or death cords should be kept from heat sharp edges or any other potentially hazardous c...

Страница 4: ...l transducer Connector DB 25 Pin Non active future feature 4 External I O Connector DB 25 Pin Input and output of signals for process control 5 Power Cord Connection IPC 29 Connector 6 Ethernet Connec...

Страница 5: ...Secondary Display Field Selectable Display Choices Angle etc 4 Programmable Display Selection Buttons A Optional Display Access Accesses the Programmable Options menu B NEXT Scrolls through the diffe...

Страница 6: ...power source Due to the variety of 220V power outlets worldwide the standard power cable plug end provided with the controller may need to be modified to connect to local 220V power outlets The iEC C...

Страница 7: ...eters may be present in the controller DEFAULT WITH NO TOOL CONNECTED These parameters will start at 10 Nm and increase up to 80 Nm in increments of 10 Nm DEFAULT WITH TOOL CONNECTED This will create...

Страница 8: ...first Pset of the Linked Pset group For information on Linked parameter sets see the Setting Parameters section in the ToolWare portion of the user manual Programming the Display Options The Programma...

Страница 9: ...meter sets from midnight to midnight OK OK Count Value shows the total number of acceptable rundowns for all parameter sets from midnight to midnight NOK NOT OK Count Value shows the total number of u...

Страница 10: ...ption can be quickly viewed Step 1 Immediately after a rundown cycle the selected Display Option will be shown in the Secondary Display Field To view a different Display Option value press the NEXT bu...

Страница 11: ...ng a hand held tightening operation Can negatively effect cpk calculations HI LIMIT The upper control limit for torque and or angle LO LIMIT The lower control limit for torque and or angle Must be set...

Страница 12: ...the KDM and the various functions within each area Setting Up Parameter Sets This section will detail how to set up parameter PSETS sets for assembly by using the KDM There are two methods of programm...

Страница 13: ...ameter sets to edit Press the number of the Parameter Set that is to be edited The following text will be displayed on the KDM display screen To change the target torque value in 1 unit increments pre...

Страница 14: ...entered correctly press Verify that the correct parameter set is active by observing the PSET Indicator on the Main Display Panel If the desired parameter set is not active press CHANGE PSET to cycle...

Страница 15: ...on the KDM corresponding to the desired Control Strategy The following text will briefly be displayed on the KDM display screen followed by the following text The PS text in the bottom right cor ner...

Страница 16: ...play Panel If the desired parameter set is not active press CHANGE PSET to cycle through the available parameter sets until the appropriate set is displayed The tool is now ready to be run to the appr...

Страница 17: ...l be 27 0 Nm TQ The default percentage used for high and low torque limit The value entered is a percentage of target torque TQTHOLD The default torque threshold The value entered is a percentage of t...

Страница 18: ...call your AIMCO sales representative for assistance in entering the Factory Default Password To access the ADMIN SECURITY function From the MAIN MENU press 3 for ADMIN Press 2 for SECURITY The follow...

Страница 19: ...led value that correlates the voltage signal of the transducer to a torque value To access the ADMIN SECURITY function From the MAIN MENU press 3 for ADMIN Press 3 for TOOL INFO Reset Factory Defaults...

Страница 20: ...Codes By default the iEC Controller only displays Error Codes in the Primary and Secondary Display Fields of the Main Display Panel Figures 1 4 These errors will display automatically when recorded Er...

Страница 21: ...oted by an asterisk to the right of the op tion The Factory Default setting for ADAPTIVE CONTROL is 1 OFF To enable or disable ADAPTIVE CONTROL press the number on the keypad corresponding to the desi...

Страница 22: ...as access on the local network To access the web interface launch a browser and type the controller IP address into its address bar From the interface you will have access to the controller s status i...

Страница 23: ...Server IP Address This is the IP address of the Toolsnet server If the server is on another subnet you will also have to verify the gateway in the Ethernet settings 2 Server Port Number This is the TC...

Страница 24: ...s Detection Only used for a serial Open protocol connection If set to 1 the controller will close the connection on a time out If it is set to 0 the controller will not close the connection See the la...

Страница 25: ...ed 0042 Disable tool 0043 Enable tool 0050 Vehicle Id Number download request 0051 Vehicle Id Number upload subscribe 0054 Vehicle Id Number upload unsubscribe 0060 Last tightening result data subscri...

Страница 26: ...ait for an acknowledge message from the server The default is 3 seconds 4 No Retries The number of retries the controller will attempt before disconnecting The default value is 3 5 Reconnect Time Out...

Страница 27: ...set to store data correctly on the server 1 Server IP Address This is the IP address of the AIMCO data collection server If the serv er is on another subnet you will also have to verify the gateway in...

Страница 28: ...ing Indicates the tool is running 9 Healthy Indicates the controller has no faults 10 Not used 11 Not used 12 Job Complete Indicates the job is complete Will go off when Enable input goes off 13 Not u...

Страница 29: ...f the tool is ready to run Will be off if tool is disabled or there is a fault on the controller 2 7 Not used 1 0 Status OK Rundown status on for an accept This bit is timed and will be on for second...

Страница 30: ...it Name Function 0 0 7 PSET Set the active parameter set of 1 32 If 0 the active parameter set is left unchanged 1 0 Tool Enable If PLC Enable is 0 this input is ignored If PLC Enable is 1 this bit ca...

Страница 31: ...Real 14 17 Torque High Limit Real 18 21 Final Angle Real 22 25 Angle Low Limit Real 26 29 Angle Target Real 30 33 Angle High Limit Real Byte Bit Name Function 0 0 Tool Enable The enabled state of the...

Страница 32: ...ter set of 1 32 If 0 the active parameter set is left un changed 1 0 Tool Enable If PLC Enable is 0 this input is ignored If PLC Enable is 1 this bit can be used to enable or disable the tool 1 3 Not...

Страница 33: ...s VIN matching patterns it will be considered a good read Reset Batch on Good Barcode scan If enabled controller will reset the batch count on a good barcode scan Enable Tool on Good Barcode scan If e...

Страница 34: ...ool Offset Tool cannot reach target torque due to transducer error 64 Tool Level Tool transducer output beyond electrical limits 512 Locked Rotor Motor has stalled for 100 milliseconds 1024 Drive Faul...

Страница 35: ...35 Appendix B KDM Menu Structures Main Menu Structure Parameter Set up Menu...

Страница 36: ...36 APPENDIX B KDM Menu Structures Administration Menu...

Страница 37: ...nition 14 Output Torque Low 15 Output Angle High 16 Output Angle Low 17 Output Batch Complete 18 Output 5 8 Common 19 Input Analog 1 20 Input Analog 2 21 GND 22 GND 23 24VDC 24 24VDC 25 24VDC iEC2 iEC...

Страница 38: ...inking configuration with the common connected to the ground pins 24Vdc is logic ON and 0Vdc is logic OFF LOGIC I O CONNECTIONS Outputs The outputs are normally open relay contacts The relays are rate...

Страница 39: ...ToolWare Output 5 Torque Low DB25 pin 14 The relay closes if the final torque falls below the torque low level The output is programmable for latched or timed operation using ToolWare Output 6 Angle...

Страница 40: ...Binary bit one for selecting parameter sets See chart below Input 5 Pset Bit 2 DB25 pin 10 Binary bit two for selecting parameter sets See chart below Input 6 Pset Bit 3 DB25 pin 11 Binary bit three...

Страница 41: ...hin 1 second of each other again Note Logic I O Run Forward and Run Reverse commands bypass the second trig ger functionality Note Exceptions to second trigger function exist for Tube Nut Homing seque...

Страница 42: ...fore homing can continue Tubenut Homing Option Auto Home on Release of Trigger If Single Trigger Lever Once the cycle is complete releasing the lever is required to return the socket to home Homing wi...

Страница 43: ...ue limit requirements Q THE TOOL DOESN T OPERATE WHEN I PRESS THE LEVER One common cause of this is choosing the improper tool for the parameter set if the target torque value is above the tool s maxi...

Страница 44: ...t torque value It averages the overshoot torque on 10 consecutive rundowns After that it pre targets the tool to shut off before reaching the target so that the final reading is closer to your target...

Страница 45: ...45 Notes...

Страница 46: ...46 Notes...

Страница 47: ...47 Notes...

Страница 48: ...EADQUARTERS Ave Cristobal Colon 14529 10000 SE Pine Street Chihuahua Chihuahua 31125 Portland Oregon 97216 Mexico Phone 503 254 6600 Phone 01 614 380 1010 Toll Free 1 800 852 1368 Fax 01 614 380 1019...

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