AGRU SP 63-M Скачать руководство пользователя страница 20

Version October 2014

EN

 21

agru SP 63-mobile User’s Manual

cally. The heating element has to be removed manually from in-between 
the components and the removal, confirmed by pressing START/SET as 
soon as the [SET] option appears on the screen. It being confirmed, the 
carriage closes in again at the defined jointing force (see Display 16).

The welder has to monitor the change-over and must abort welding by 
pressing STOP/RESET, in case a malfunction occurs.

4.7.6 Joining 

Stage

In the joining stage (or, fusion stage) the machine increases the applied 
force in accordance with the force ramp calculated for the joint. This 
stage is also indicated on the screen.

4.7.7 Cooling 

Stage

When the full joining force is reached, the machine moves on automati-
cally to the cooling phase (see Display 17). The cooling time is displayed 
as it progresses. During cooling, the applied joining force is constantly 
monitored.

4.7.8  End of Welding

After a successful welding operation, the applied force is released, and 
the pipes can be taken out of the clamps. The screen tells you so.

If no error was detected during the welding process, the machine allows 
the welder to evaluate the joint by visual check (see Display 18).

When this prompt is responded to by pressing START/SET, the machine 
displays the most important welding data. Then, the joint can be declared 
sound by pressing START/SET or poor, by pressing STOP/RESET. Right 
after this assessment, a label tag is printed off for the joint.

When the label tag has been printed, the machine shows all errors it 
has registered since the heating element was removed for the change-
over stage, or, that no error occurred at all. This info message can be 
acknowledged by pressing the START/SET key.

5.12  Using ViewWeld to Manage Logged Welding Reports and Print 

Tags

The ViewWeld feature offers viewing an abstracted version of the welding 
reports recorded during the welding processes and printing it as a label 
tag to be affixed to the joint on the tag printer. The ViewWeld abstract 
shows the report number, year of machine manufacture, and identifier for 
the serial number, separated by the letter “m”, parameters of the welded 
material, the date and time of the welding, along with an evaluation of 
the quality of the joint/welding operation as o.k. or with errors (see Dis-
play 19; “PH” meaning “preheated”), where the first displayed abstract 
is that of the last performed welding operation.

To call the ViewWeld abstract of a welding report, press the 

 key in 

the default screen (see Display 3). Browsing through the saved welding 
reports is then possible by pressing the 

 or 

 cursor keys. The machine 

will “jump” by 1, 10 or 100 reports depending on how long the key is 
held down. To print a tag of the welding operation of which the abstract 
is currently displayed, the label tag printer has to be connected to the 
welder. Then press the START/SET key in the ViewWeld screen.

If a USB stick is inserted into the appropriate port while the ViewWeld 
abstract is showing, the currently displayed report can be downloaded to 
the stick. The desired file type still has to be selected (see at the begin-
ning of Sect. 5 for reference), and the download starts.

Display 16

***** Joining ******
 25°C    Nom.     9N
 25°C    Act.    10N
[RESET]

5/  2s

Display 17

***** Cooling ******
 25°C    Nom.    96N
 25°C    Act.    96N
[RESET]

50/ 20s

Display 18

Remove pipes 
for visual check

[SET]

Display 19

*** 00025m14.587 ***
PE-HD   63mm   5.3mm
28.10.2014     16:44
  PH-WELDP. OK  

P

Содержание SP 63-M

Страница 1: ...bile Infrared Butt welding Machine SP 63 M Version October 2014 P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi america com Email asahi a...

Страница 2: ...ning the Mechanical Structure of the Machine 17 4 7 Welding Process 18 4 7 1 Facing the Component Butts 18 4 7 2 Checking Alignment 19 4 7 3 Inserting the Heating Element with or without Preheating 20...

Страница 3: ...r as a power supply without this safety element may cause severe machine damage If the machine is operated through a power supply without a grounding conductor this will void any and all warranty unde...

Страница 4: ...astics agru SP 63 mobile safely Every person who operates the machine will have to conform to the instructions of this manual The machine has been developed and checked with respect to welding AGRU pi...

Страница 5: ...welding process it must not be operated if unobserved and sufficient distance to combustible materials in its surroundings has to be ensured Do not touch the heating plate or the plate housing The saf...

Страница 6: ...as to make sure that only one person is present in the zone where the machine is operating 2 5 Worksite Description The conditions have to fully ensure that the machine cannot slide As well the segmen...

Страница 7: ...eeded exeptionally contact agru Kunststofftechnik It is also part of the intended use to conform to the instructions provided in the User s Manual Important The manufacturer can in no circumstances be...

Страница 8: ...ntrol Unit with Control Panel Support Bracket f r Facing Tool and Heating Element Thumb Screws for Locking the Outer Clamp analogous on the other carriage Connector for Power Cord to Label Tag Printer...

Страница 9: ...376 x 348 mm 21 11 16 x 14 25 32 x 13 11 16 260 x 350 x 294 mm 10 1 4 x 13 13 16 x 11 7 16 800 x 600 x 608 mm 31 1 2 x 23 5 8 x 23 15 16 14 2 kg 31 2 U S lbs 6 6 kg 14 5 U S lbs on base plate 30 kg 66...

Страница 10: ...of up to 500 C 930 F not to be hazardous When starting the machine up remove the transport locks before applying power to the machine if it was transported before start up and the locks were engaged...

Страница 11: ...e clean or must be cleaned before welding starts To insert or remove the inserts do not use heavy tools hammer wrench They may damage the inserts and the magnets Important The surfaces of the heating...

Страница 12: ...this display it is possible to start the welding process and to customize the configuration of the machine Zeroing the Position of the Movable Carriage Wichtig Without proper zeroing of the reference...

Страница 13: ...change the machine settings in the configuration menu press the MENU key Info Other functionalities that are called when the default screen is showing are explained below in this booklet including how...

Страница 14: ...g In the default screen see Display 3 it is possible to change the weld specific parameters for the joint to be welded To do so press the STOP RESET key The screen that allows selecting the material o...

Страница 15: ...iameter for this material has to be entered in the same way After having confirmed this input by OK once more another screen allows entering the wall thickness for this material and size After the wal...

Страница 16: ...ption it is possible to delete all addi tional user defined parameters Here too deleting is possible only after cofirming it in a safety message After deleting them only the default materials with whi...

Страница 17: ...of the machine the facing tool and the heating element have to be inserted by their bars meant to hold them into the respective opening of the tabletop support see draw ing to the right 4 7 Welding Pr...

Страница 18: ...Info If the key is released before the carriage moves apart the facing tool pauses to allow for removing shavings when holding down the cursor key again the machine resumes facing When the machine ha...

Страница 19: ...tells the welder to insert the heating element in between the components see Display 12 As soon as it is properly position the machine recognizes this automatically and asks the welder to move the mo...

Страница 20: ...he change over stage or that no error occurred at all This info message can be acknowledged by pressing the START SET key 5 12 Using ViewWeld to Manage Logged Welding Reports and Print Tags The ViewWe...

Страница 21: ...Error of Memory If empty error despite no report in memory download was started if full error there are no more unused slots for reports and memory control is enabled No Function Available A control k...

Страница 22: ...nt meaning of the binary figure can be seen with the help of the code table below For instance if a label tag says 00010000 an error in the pre heating stage of the process occurred For that bit is se...

Страница 23: ...reports should be downloaded Whatever the selected option the input screen that appears adapts to the input cur rently needed to enter the desired restriction of reports to download All inputs have t...

Страница 24: ...request are shipped with the most recent software version Info At the date of shipment the service and maintenance interval is set to 18 months or 5000 welding operations different in some markets whi...

Страница 25: ...44 Central 800 442 7244 West 800 282 7244 Fax 800 787 6861 www asahi america com asahi asahi america com P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 We...

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