AGRU SP 63-M Скачать руководство пользователя страница 18

Version October 2014

EN

 19

agru SP 63-mobile User’s Manual

When the facing tool is located between the components, the machine 
asks the operator to close in the carriage. This is done by pressing the 

cursor key until the “

<-

” on the screen disappear. The process can

be aborted by pressing the STOP/RESET key.

When the mobile carriage has been moved in on the fixed one, clamp the 
components to be jointed into the clamps. While the screen that requests 
this of the welder can be seen, it is possible, using the 

 cursor keys, 

to decrease or increase the distance the carriage will travel during facing 
by 0.5 mm increments, from 3.0 mm through to 10.0 mm. When the facing 
distance is as desired, confirm by pressing the START/SET key. The 
machine moves the carriage apart for the next process item.

This next item of the facing process is to move the tool from position 1 to 
position 2, the position for facing proper. Again, the screen requests this 
of the welder. To move the facing tool, release its position lock. When it 
sits in position 2, press the START/SET key.

Info

Prior to the facing process, checking the direction and the speed 
of the rotation of the power facer is recommended.

The machine then asks the welder to start the facing tool. Do as you are 
requested, using the On/Off switch of the power facer, and hold down 
the 

 cursor key until the machine moves the carriage apart automati-

cally. This indicates that the facing process is correct, considering the 
previously set facing distance. Then switch the facing tool off at its On/
Off switch.

Info

 If  the 

 key is released before the carriage moves apart, the 

facing tool pauses to allow for removing shavings; when holding 
down the 

 cursor key again the machine resumes facing.

When the machine has moved the carriage apart, the facing tool can 
be removed from in-between the pipes. Visually check the components 
and, if they are o.k., confirm this by pressing the START/SET key (see 
Display 11). If the result of facing is poor, the process can be repeated 
after pressing the STOP/RESET key. To face the ends once again, in 
most cases the pipes have to be re-adjusted in the clamps.

Info

If an error occurs during facing, the machine moves the mobile 
carriage apart, displaying the corresponding error message.

The facing process can be aborted at any time by pressing the STOP/
RESET key.

4.7.2 Checking 

Alignment

When the component butts are level to satisfaction, it has to be checked if 
they align properly to each other or if there is an offset. Similar to facing, 
the screen tells the welder that this is the next step, and the carriage 
can be closed in on the other by pressing the 

 key until the machine 

stops automatically.

If the pipes align properly, confirm by pressing START/SET again, in 
order to move on in the welding process.

If the alignment offset is too large, or if there is too large or too uneven 
a distance between the components, press the STOP/RESET key. The 
machine then asks if facing should be repeated. For if the components 
have to be re-adjusted in the clamps at this point, facing has to be re-
peated, too. That is, at the repeat-facing query press START/SET if you 
want to repeat facing, STOP/RESET, if not. In both cases the machine 

Display 11

****** Facing ******
Facing OK?

[RESET]

[SET]

Display 12

Check offset
Move clamps together

[RESET]

[<-]

Содержание SP 63-M

Страница 1: ...bile Infrared Butt welding Machine SP 63 M Version October 2014 P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi america com Email asahi a...

Страница 2: ...ning the Mechanical Structure of the Machine 17 4 7 Welding Process 18 4 7 1 Facing the Component Butts 18 4 7 2 Checking Alignment 19 4 7 3 Inserting the Heating Element with or without Preheating 20...

Страница 3: ...r as a power supply without this safety element may cause severe machine damage If the machine is operated through a power supply without a grounding conductor this will void any and all warranty unde...

Страница 4: ...astics agru SP 63 mobile safely Every person who operates the machine will have to conform to the instructions of this manual The machine has been developed and checked with respect to welding AGRU pi...

Страница 5: ...welding process it must not be operated if unobserved and sufficient distance to combustible materials in its surroundings has to be ensured Do not touch the heating plate or the plate housing The saf...

Страница 6: ...as to make sure that only one person is present in the zone where the machine is operating 2 5 Worksite Description The conditions have to fully ensure that the machine cannot slide As well the segmen...

Страница 7: ...eeded exeptionally contact agru Kunststofftechnik It is also part of the intended use to conform to the instructions provided in the User s Manual Important The manufacturer can in no circumstances be...

Страница 8: ...ntrol Unit with Control Panel Support Bracket f r Facing Tool and Heating Element Thumb Screws for Locking the Outer Clamp analogous on the other carriage Connector for Power Cord to Label Tag Printer...

Страница 9: ...376 x 348 mm 21 11 16 x 14 25 32 x 13 11 16 260 x 350 x 294 mm 10 1 4 x 13 13 16 x 11 7 16 800 x 600 x 608 mm 31 1 2 x 23 5 8 x 23 15 16 14 2 kg 31 2 U S lbs 6 6 kg 14 5 U S lbs on base plate 30 kg 66...

Страница 10: ...of up to 500 C 930 F not to be hazardous When starting the machine up remove the transport locks before applying power to the machine if it was transported before start up and the locks were engaged...

Страница 11: ...e clean or must be cleaned before welding starts To insert or remove the inserts do not use heavy tools hammer wrench They may damage the inserts and the magnets Important The surfaces of the heating...

Страница 12: ...this display it is possible to start the welding process and to customize the configuration of the machine Zeroing the Position of the Movable Carriage Wichtig Without proper zeroing of the reference...

Страница 13: ...change the machine settings in the configuration menu press the MENU key Info Other functionalities that are called when the default screen is showing are explained below in this booklet including how...

Страница 14: ...g In the default screen see Display 3 it is possible to change the weld specific parameters for the joint to be welded To do so press the STOP RESET key The screen that allows selecting the material o...

Страница 15: ...iameter for this material has to be entered in the same way After having confirmed this input by OK once more another screen allows entering the wall thickness for this material and size After the wal...

Страница 16: ...ption it is possible to delete all addi tional user defined parameters Here too deleting is possible only after cofirming it in a safety message After deleting them only the default materials with whi...

Страница 17: ...of the machine the facing tool and the heating element have to be inserted by their bars meant to hold them into the respective opening of the tabletop support see draw ing to the right 4 7 Welding Pr...

Страница 18: ...Info If the key is released before the carriage moves apart the facing tool pauses to allow for removing shavings when holding down the cursor key again the machine resumes facing When the machine ha...

Страница 19: ...tells the welder to insert the heating element in between the components see Display 12 As soon as it is properly position the machine recognizes this automatically and asks the welder to move the mo...

Страница 20: ...he change over stage or that no error occurred at all This info message can be acknowledged by pressing the START SET key 5 12 Using ViewWeld to Manage Logged Welding Reports and Print Tags The ViewWe...

Страница 21: ...Error of Memory If empty error despite no report in memory download was started if full error there are no more unused slots for reports and memory control is enabled No Function Available A control k...

Страница 22: ...nt meaning of the binary figure can be seen with the help of the code table below For instance if a label tag says 00010000 an error in the pre heating stage of the process occurred For that bit is se...

Страница 23: ...reports should be downloaded Whatever the selected option the input screen that appears adapts to the input cur rently needed to enter the desired restriction of reports to download All inputs have t...

Страница 24: ...request are shipped with the most recent software version Info At the date of shipment the service and maintenance interval is set to 18 months or 5000 welding operations different in some markets whi...

Страница 25: ...44 Central 800 442 7244 West 800 282 7244 Fax 800 787 6861 www asahi america com asahi asahi america com P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 We...

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