9-1
CLUTCH, STARTING SYSTEM
Trouble Diagnose
Clutch sliding at accelerating
y
Clutch plate wearing.
y
Resilience of spring is fatigue.
y
Without the free play.
L. side level is too tight
y
Clutch wire is damage.
y
Connecting-rod institution is damage.
Gear shafting is difficult
y
Clutch gap is not setup properly.
y
Clutch plate banded.
Clutch plate not opening
y
The free play is too big.
y
Clutch plate banded.
Disassembly of right crankcase cover and clutch lever
SEQ
Operation / Parts name
Q’ty
Remarks
1
2
3
4
5
6
7
8
9
10
Disassembly
Hex flange bolt
R. crankcase cover
R. crankcase cover gasket
Dowel pin
Clutch lifter guide pin
Split spring pin
Clutch lever comp.
Oil seal
Needle bearing
Clutch lever spring
12
1
1
2
1
1
1
1
2
1
ϡ
ʳ
Use rubber hammer slightly hit the cover from
side way for easier removal.
ϡ
ʳ
Replace new gasket after disassembly.
ϡ
ʳ
Beware not to damage the pin.
ϡ
ʳ
Clean the plate if there is any grimy or dusty
material.
ϡ
ʳ
Beware not to damage the spring.
Assembly
10
o
1
ϡ
ʳ
Operation with sequence in reverse of
disassembly.
