ADLY MOTO
8-1
CYLINDER, PISTON
TROUBLE DIAGNOSE
Low compression pressure
x
Piston ring wear-out, burn, or broken
x
Cylinder, piston wear out or damaged.
Compression pressure too high
x
Piston or combustion chamber stocks
with carbon material.
x
Avoid to harm the cylinder inner surface and
piston
face.
Exhaust with white smoke
x
Piston ring wear-out, burn, or broken
x
Cylinder, piston wear out or damaged.
Piston noise
x
Piston, cylinder, or piston ring damaged.
x
Piston pin and piston wear out
Disassembly of Cylinder / Piston
Operation / Parts Name
Q’ty
Remarks
1
2
3
4
5
Disassembly Cylinder
Cylinder and gasket
Hex flange bolt
Cylinder
Oil ring
Cylinder gasket
Dowel pin
2
1
1
1
2
ϡ
ʳ
WARNING:
Don’t knock the cooling fin.
ϡ
ʳ
Clean the gasket stick on crank case.
ϡ
ʳ
Replace if necessary
ϡ
ʳ
Replace if deformed
6
7
8
9
Disassembly Piston
Piston pin clip
Piston pin
Piston ring set
Piston
2
1
1
1
ϡ
ʳ
WARNING:
Don’t knock the piston when remove the
pin.
ϡ
ʳ
Check the piston, piston pin, and piston rings.
ϡ
ʳ
Clean the carbon residual on ring and ditch on piston.
ϡ
ʳ
Beware not to break or damage the piston rings.
Assembly
9
o
1
ϡ
ʳ
Operation with sequence in reverse of disassembly.