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8.0  LOAD CELL DAMAGE 

 

The most common reason a scale fails is that the load cell has been 
damaged.  The damage can be from 2 primary causes.  The first is 
physical damage due to an overload or a impact from the side and the 
second is damage due to the environment, such as moisture, extreme 
heat or a cut cable if the cables are exposed. 
 

PRINCIPLE OF OPERATION 

 
The strain gauge load cell is a method of measuring the amount of stress 
put onto a metal structure due to a weight being supported by the 
structure.  The stress is measured using 4 strain gauge sensors mounted 
in a particular way on the metal structure.   
 
These 4 strain gauges are connected in such a way that they form a 
wheatstone bridge.  See figure below.  In the simplest load cells there 
are only the 4 resistances of the strain gauges to consider.  Normally 
without a load on the load cell all the resistances are the same.  However 
when the load cell has a weight on it 2 of the strain gauges will be in 
compression (A and D) and the resistance will decrease and 2 will be in 
tension (B and C) and their resistance will increase. 

 

35

ohm

35

0 o

hm

35

0 o

hm

35

oh

m

A

B

C

D

+E

-S

-E

+S

BALANCED BRIDGE

10 VOLT POWER
SUPPLY

Vout = O VOLTS,

BS AND -s

35

1 o

hm

34

oh

m

35

1 o

hm

34

oh

m

A

B

C

D

+E

-S

-E

+S

UNBALANCED BRIDGE
FULL CAPACITY LOAD
ON THE LOAD CELL

10 VOLT POWER
SUPPLY

Vout = 0.028 VOLTS  (28mv),

BS AND -s

 

 

This will cause the bridge to become unbalanced.  When the bridge has 
a voltage across it from +E to -E then the signal output at +S and -S will 
show a voltage of zero volts with no load and a small voltage 
proportional to the load as the load is increased.   Typical load cells show 
20-30mv of signal if the excitation voltage is 10volts and the load cell is 
fully loaded. 

@Adam Equipment Company 2007

 

 

 

13

Содержание CFC SERIES

Страница 1: ...Adam Equipment CFC SERIES SERVICE MANUAL ADAM EQUIPMENT CO LTD P N 7952 Rev A2 February 2007 Adam Equipment Company 2007...

Страница 2: ...Adam Equipment Company 2007...

Страница 3: ...E 4 3 0 ERROR CODES 5 4 0 CFC DESCRIPTION 6 5 0 CFC USER PARAMETERS 7 6 0 CFC USER CALIBRATION 9 7 0 CFC FACTORY PARAMETERS AND CALIBRATION 10 7 1 FACTORY CALIBRATION 12 8 0 LOAD CELL DAMAGE 13 9 0 RE...

Страница 4: ...Adam Equipment Company 2007 2...

Страница 5: ...t telephone e mail fax or any other methods B Details of the unit purchased This part of information should always be available for any future correspondence We suggest you to fill in this form as soo...

Страница 6: ...through table Temperature changed dramatically Electronics faulty Battery low Weight value incorrect Calibration error Recalibrate Unit calibrated with inaccurate weight Balance not level Obstruction...

Страница 7: ...t on the pan when zeroing the scale Improper calibration of the scale Damaged load cell Damaged Electronics Err 5 Keyboard error Improper operation of the scale Err 6 A D count is not correct when tur...

Страница 8: ...d the most cost effective method of solving the problem is to replace the circuit board The main PCB assembly includes Sections for load cell input filter A D converter AU1 Microprocessor and support...

Страница 9: ...t any time press the Zero key to return to weighing Display Description F1 CAL See the calibration section for details F2 CAP Selects the scale capacity Scroll through the available options using the...

Страница 10: ...he weight only Press Tare to select and return to the sub menu PArity Select from the following settings n 8 1 8 data bits no parity E 7 1 7 data bits even parity o 7 1 7 data bits odd parity Press Ta...

Страница 11: ...lace the calibration weight on the scale and press the Tare key The scale will calibrate and then start the initial self check procedure counting from 9 to 0 Remove the weight during the counting CFCa...

Страница 12: ...ro key to return to weighing Display Description F1 CAL See the factory calibration section for details F2 CAP Selects the scale capacity Scroll through the available options using the M key Press Tar...

Страница 13: ...unit weight no of pieces and the total weight SEI rE Continuously print the weight only Press Tare to select and return to the sub menu PArity Select from the following settings n 8 1 8 data bits no p...

Страница 14: ...display will show LOAd Place the calibration weight on the scale and press the Tare key The scale will calibrate and then start the initial self check procedure counting from 9 to 0 Remove the weight...

Страница 15: ...auges to consider Normally without a load on the load cell all the resistances are the same However when the load cell has a weight on it 2 of the strain gauges will be in compression A and D and the...

Страница 16: ...OLT POWER SUPPLY Vout O VOLTS BETWEEN S AND s A method to check the basic function and integrity of a load cell can be done using an ohmmeter and voltmeter with up to a 10volt power supply Before the...

Страница 17: ...pacity with 20Kg placed on it Vext is 5 volts would give a output of approximately Vout 2mv V Vext Mass 2mv V 5V 20Kg 6 7mv capacity of load cell 30kg If the load cell has been damaged the no load vol...

Страница 18: ...of Load Cell 1 16 Load Cell 100kg 1 16 Load Cell 200kg 1 16 Load Cell 500kg 1 16 Load Cell 750kg 1 17 Pole 1 18 Bottom Bracket of Load Cell 1 19 Screw M6x8 3 20 Base to Pole Bracket 1 21 Base Washer...

Страница 19: ...Adam Equipment Company 2007 17...

Страница 20: ...n the original packaging and with correct documentation for a claim to be processed All claims are at the sole discretion of Adam Equipment This warranty does not cover equipment where defects or poor...

Страница 21: ...y to cause harmful interference in which case the user will be required to correct the interference at his own expense Shielded interconnect cables must be employed with this equipment to insure compl...

Страница 22: ...ns without the prior permission of Adam Equipment Adam Equipment reserves the right to make changes to the technology features specifications and design of the equipment without notice All information...

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