ASD SERIES INSTALLATION AND OPERATION MANUAL
2
TABLE OF CONTENTS
Section
Page
1
Quick-Start Instructions ............................................................................................................................................................................... 4
1.1
Mounting ............................................................................................................................................................................................ 4
1.2
AC Line Input Fusing ......................................................................................................................................................................... 4
1.3
AC Line Input Connection .................................................................................................................................................................. 4
1.4
Motor Connection .............................................................................................................................................................................. 4
1.5
Ground Connection ............................................................................................................................................................................ 4
1.6
60 Hz and 50 Hz Motor Operation ...................................................................................................................................................... 4
1.7
Jumper Settings ................................................................................................................................................................................. 4
1.8
Trimpot Adjustments .......................................................................................................................................................................... 4
1.9
Diagnostic LEDs ................................................................................................................................................................................ 4
1.10
Signal Isolator .................................................................................................................................................................................... 4
2
Safety Warnings .......................................................................................................................................................................................... 5
3
Important Application Information ................................................................................................................................................................ 5
3.1
Motor with External Fan Cooling ........................................................................................................................................................ 5
3.2
Electronic Motor Overload Protection ................................................................................................................................................. 5
4
Introduction ................................................................................................................................................................................................. 6
4.1
Standard Features ............................................................................................................................................................................. 6
4.2
Performance Features ....................................................................................................................................................................... 6
4.3
Protection Features ........................................................................................................................................................................... 9
5
Mounting ................................................................................................................................................................................................... 11
6
AC Line Input Fusing ................................................................................................................................................................................. 13
7
Electrical Connections ............................................................................................................................................................................... 13
7.1
AC Line Input Connection ................................................................................................................................................................ 13
7.2
Motor Connection ............................................................................................................................................................................ 14
7.3
Ground Connection .......................................................................................................................................................................... 14
7.4
Run/Fault Relay Connection ............................................................................................................................................................ 14
8
Recommended High Voltage Dielectric Withstand Testing (Hi-Pot Testing) ............................................................................................... 14
9
Reconditioning the Bus Capacitors ............................................................................................................................................................ 15
10
Setting Selectable Jumpers ....................................................................................................................................................................... 15
10.1
AC Line Input Voltage Selection (ASD-24D, 27D Only) (J1) ............................................................................................................. 15
10.2
Motor Horsepower Selection (J2) ..................................................................................................................................................... 15
10.3
Automatic Ride-Through or Manual Start Selection (J3) ................................................................................................................... 15
10.4
Motor Frequency Selection (J4 and J5) ............................................................................................................................................ 15
10.4.1
Setting the Drive for 50 Hz or 60 Hz Motor Operation .......................................................................................................... 15
10.4.2
Setting the Drive for Two Times the Rated Motor RPM ....................................................................................................... 15
10.5
Boost Mode Selection (J6) ............................................................................................................................................................... 16
10.6
Braking Mode Selection (J7) ............................................................................................................................................................ 16
10.7
Run/Fault Output Relay Operation Selection (J8) ............................................................................................................................. 16
10.8
Stop Contact Type Selection (J9) ..................................................................................................................................................... 16
10.9
Torque Mode Selection (J10) ........................................................................................................................................................... 16
10.10
Jumper J11 (Factory Use Only) ....................................................................................................................................................... 16
10.11
Switching Frequency and GFCI Selection (J12) ............................................................................................................................... 16
11
Drive Operation ......................................................................................................................................................................................... 16
11.1
Start-Up Procedure .......................................................................................................................................................................... 16
11.2
Restarting the Drive After a Fault Has Cleared ................................................................................................................................ 16
12
Trimpot Adjustments ................................................................................................................................................................................. 17
12.1
Minimum Speed Trimpot (MIN) ........................................................................................................................................................ 17
12.2
Maximum Speed Trimpot (MAX) ...................................................................................................................................................... 17
12.3
Acceleration Trimpot (ACCEL) ......................................................................................................................................................... 17
12.4
Deceleration Trimpot (DECEL) ........................................................................................................................................................ 17
12.5
DC Injection Brake Trimpot (DECEL) ............................................................................................................................................... 17
12.6
Slip Compensation Trimpot (COMP) ................................................................................................................................................ 17
12.7
Motor Overload (I
2
t) with RMS Current Limit Trimpot (CL) ................................................................................................................ 17
12.8
Boost Trimpot (BOOST) ................................................................................................................................................................... 18
13
Diagnostic LEDs ........................................................................................................................................................................................ 18
13.1
Power On LED (PWR) ..................................................................................................................................................................... 18
13.2
Status LED (ST)............................................................................................................................................................................... 18
14
Signal Isolator ........................................................................................................................................................................................... 18
14.1
Wiring Instructions ........................................................................................................................................................................... 19
14.1.1
Direction Selection .............................................................................................................................................................. 19
14.1.2
Main Speed Potentiometer Connection ............................................................................................................................... 20
14.1.3
Voltage Following Signal Input Connection ......................................................................................................................... 20
14.1.4
24 Volt DC Power Supply Connection for Transducers or Auxiliary Equipment ................................................................... 20
14.2
Trimpot Adjustments ........................................................................................................................................................................ 20
14.2.1
Scale Trimpot (SCALE) ....................................................................................................................................................... 20
14.2.2
Offset Trimpot (OFFSET) .................................................................................................................................................... 20
14.3
Setting Selectable Jumpers ............................................................................................................................................................. 20
14.3.1
Signal Input Selection (J1) .................................................................................................................................................. 20
14.3.2
Signal Source Selection (J3) ............................................................................................................................................... 20
Limited Warranty
............................................................................................................................................................................. Back Cover
