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1

Identification

1

Identification

1.1

 M

arking

This product fulfills the requirements that apply to the market to which it has been introduced. A corresponding 

marketing has been affixed to the product, if required. 

2  Safety 

 Please

 observe the attached ''Safety Instructions'' document. 

2.1  Designated Use 

The device described in these instructions may be used only for the purpose and in the

 

manner described in

these instructions. In doing so, observe the operating, maintenance,

 

and servicing conditions.

Any other use is considered improper.

Unauthorized modifications or  changes to enhance the performance are not permitted.

2.

 

Obligations of the Operator 

EN 3

• Only the following personnel may work on the device:

• those who are familiar with the basic regulations on occupational safety and

 

accident prevention;

• those who have been instructed on how to handle the device;
• those who have read and understood these operating instructions;
• those who have read and understood the chapter entitled “Safety Instructions”;
• those who have been trained accordingly;
• those who are able to recognize possible risks because of their special training,

 

knowledge, and

experience.

• Keep other people out of the work area.
• Observe the occupational health and safety regulations of the relevant country.
• Observe the regulations on occupational safety and accident prevention.

The 

xFUME

®

 ABIROB

®

 AF500

 

welding torch system is used in the industry and in the trade for shielding gas 

welding using inhert (MIG) or active (MAG) gases. This version is air cooled and can be used in all welding 

positions. 
These operating instructions only describe the 

xFUME

®

 ABIROB

®

 AF500 

 welding torch system. The welding 

torch system may only be operated with original 

ABICOR BINZEL

 spare parts.

xFUME

®

ABIROB

®

A

F500

Содержание xFUME ABIROB AF500

Страница 1: ...www binzel abicor com xFUME ABIROB AF500 Welding Torch Systems EN Operating Instructions...

Страница 2: ...11 6 EN 12 6 1 6 2 Identification Marking Safety Designated use Obligations of the operator Personal protective equipment PPE Classification of the warnings Safety Instructions Emergency information P...

Страница 3: ...fety and accident prevention those who have been instructed on how to handle the device those who have read and understood these operating instructions those who have read and understood the chapter e...

Страница 4: ...ht or minor injuries NOTICE Describes the risk of impairing work results or the risk that the work may result in material damage to the equipment 2 4 Classifications of Warnings 2 5 Safety Instruction...

Страница 5: ...ar must be closed to ensure efficient capture of fumes Observe the instructions on the adapter label for connecting components When used with welding fume extraction systems of the xFUME series The de...

Страница 6: ...C to 40 C Relative humidity Up to 90 at 20 C Tab 1 Ambient conditions during operation Storage in a closed enviornment ambient temperature Ambient Temperature for shipment Relative H umidity Up to 90...

Страница 7: ...0974 7 1 for pulse arcs the load data are reduced by up to 35 Fig 1 Torch neck dimensions DESCRIPTION SWANNECK TCP X Y Solid Torch Mount 180 Degree 14 2 360mm Solid Torch Mount 22 Degree 14 2 360mm 5...

Страница 8: ...nt DC Duty cycle MIG Metal inert Gas MAG Metal active Gas MAC Maximum allowable concentration of harmful substances at the workplace Voltage rating Classification of the insulation resistance voltage...

Страница 9: ...out in succession 4 Scope of Delivery Torch sided cable support with integrated switch housing cover Machine side cable support with central connector Operating instructions The xFUME ABIROB AF500 re...

Страница 10: ...inspection In case of complaints If the delivery has been damaged during transportation contact the last carrier immediately Retain the packaging for potential inspection by the carrier Packaging for...

Страница 11: ...rovides the welding torch with all the components required for welding e g the welding current shielding gas and air A fume hose is included but must be connected to an extractor for at source fume ex...

Страница 12: ...able tip adapter 4 onto the torch neck 7 using the wrench 9 2 Screw the contact tip 2 into the tip adapter 4 and tighten using the wrench 9 3 Grease the torch neck 0 rings and insert the torch neck 7...

Страница 13: ...Maintenance and cleaning on page EN 18 Spiral liners for steel and stainless steels PA liners for aluminum copper nickel and stainless steels 6 Putting into operation EN 13 1 Clamp 2 Handle 3 Control...

Страница 14: ...the wire 1 Insert the wire in the wire feeder as specified by the manufacturer 2 Press the zero current wire feed button on the wire feeder NOTICE The type and amount of shielding gas used depend on...

Страница 15: ...of the welding area DANGER Risk of burns During welding activities sparks glowing workpieces or hot slag can produce flames Check the work area for flashpoints Provide appropriate fire extinguishing...

Страница 16: ...ved DANGER Risk of injury due to unexpected start The following instructions must be adhered to during all maintenance servicing assembly disassembly and repair work Switch off the power source Close...

Страница 17: ...2 Disconnect the central connector 2 from the feed unit 3 Screw on the retaining sleeve 1 4 Replace the old spiral liner 6 with a new one and insert the stripped side into the central connector 2 WAR...

Страница 18: ...the weld spatter and spray with ABICOR BINZEL anti spatter fluid 3 Check the wear parts for visible damage and replace them if necessary 4 Replace the equipment kit when worn or soiled 5 Clean the sep...

Страница 19: ...ip Wrong contact pressure set on the wire feeder Correct as specified by the manufacturer Arc between the gas nozzle and the workpiece Spatter bridge between the contact tip and the gas nozzle Clean a...

Страница 20: ...intenance servicing assembly disassembly and repair work Switch off the power source Close off the compressed air supply Close off the gas supply Switch off the entire welding system Disconnect all el...

Страница 21: ...h the information provided by the consumables manufacturer 12 3 Packaging ABICOR BINZEL has reduced the transport packaging to the necessary minimum The ability to recycle packaging materials is alway...

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