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31

Burner operatIon and InspectIon

Flood damage to a water heater may not be readily visible or immediately 

detectable. However, over a period of time a flooded water heater will 

create  dangerous  conditions  which  can  cause  DEATH,  SERIOUS 

BODILY INJURY, OR PROPERTY DAMAGE. Contact a qualified installer 

or service agency to replace a flooded water heater. Do not attempt to 

repair the unit! It must be replaced!
At least once a year a visual inspection should be made of the main burner 

and the hot surface igniter assembly for proper flame characteristics 

and ignition sequences. This can be done by removing the Outer Door 

and viewing the main burner operation through the Viewport on the 

Inner Door, see Figure 1. The main burner should provide complete 

combustion of gas, ignite rapidly, give reasonably quiet operation, and 

cause no excessive flame lifting from the burner ports. If the proper flame 

characteristics are not evident (see Figure 27), make sure that the flow 

of combustion and ventilation air is not blocked.

You should also check for sooting. Soot is not normal and will impair proper 

combustion. A visual inspection of the main burner and HSI should 

also be done at least once a year, see Figure 27.

Soot  build-up  indicates  a  problem  that  requires  correction  before 

further use.  Turn “OFF” gas to water heater and leave off until repairs 

are made, because failure to correct the cause of the sooting can result 

in a fire causing death, serious injury, or property damage.

fIGure 27.

Burner cleanInG

In the event your burner or burner air openings require cleaning, turn 

the blower switch to the “OFF” position and allow the burner to cool. 

Call a service agency to remove and clean the burner and correct the 

problem that required the burner to be cleaned.

houseKeepInG

Vacuum  around  base  of  water  heater  for  dust,  dirt,  and  lint  on  a 

regular basis.

INSTALLED  IN  SUITABLE AREA:  To  insure  sufficient  ventilation 

and combustion air supply, proper clearances from the water heater 

must be maintained.  See “Locating the New Water Heater” section.  

Combustible  materials  such  as  clothing,  cleaning  materials,  or 

flammable liquids, etc. must not be placed against or adjacent to the 

water heater which can cause a fire.

anode rod InspectIon

Each water heater contains at least one anode rod, which will slowly 

deplete (due to electrolysis) prolonging the life of the water heater by 

protecting the glass-lined tank from corrosion. Adverse water quality, 

hotter water temperatures, high hot water usage, and water softening 

methods can increase the rate of anode rod depletion. Once the anode rod  

is depleted, the tank will start to corrode, eventually developing a leak. 

Certain water conditions will cause a reaction between the anode rod  

and the water. The most common complaint associated with the anode 

rod is a “rotten egg smell” produced from the presence of hydrogen 

sulfide gas dissolved in the water. IMPORTANT: Do not remove this 

rod permanently as it will void any warranties. The parts list includes a 

special anode rod that can be ordered if water odor or discoloration occurs.  

NOTE: This rod may reduce but not eliminate water odor problems. The 

water supply system may require special filtration equipment from a water 

conditioning company to successfully eliminate all water odor problems.

Artificially softened water is exceedingly corrosive because the process 

substitutes sodium ions for magnesium and calcium ions. The use of 

a water softener may decrease the life of the water heater tank.
The anode rod should be removed from the water heater tank every 

3 years for inspection. NOTE: artificially softened water requires the 

anode rod to be inspected annually.

The following are typical (but not all) signs of a depleted anode rod:

  * The majority of the rods diameter is less than 3/8”.

  * Significant sections of the support wire (approx. 1/3 or more of the

 

  anode rod’s length) are visible.

If the anode rod show signs of either or both it should be replaced. 
  NOTE: Whether re-installing or replacing the anode rod, check for 

  any leaks and immediately correct if found.

In replacing the anode:
1.  Turn off gas supply to the water heater.

2.  Shut off the water supply and open a nearby hot water faucet to 

  depressurize the water tank.

3.  Drain approximately 5 gallons of water from tank (Refer to “Draining

 

  and Flushing” for proper procedures). Close drain valve.

4.  Remove old anode rod.

5.  Use Teflon® tape or approved pipe sealant on threads and install

 

  new anode rod.

6.  Turn on water supply and open nearby hot water faucet to purge air 

  from water system. Check for any leaks and immediately correct 

  any if found.

Restart the water heater as directed under “Operating Your Water Heater.” 

See the Repair Parts Illustration for anode rod location.

fIGure  28. anode rod depletIon.

Содержание GPHE 50 Series

Страница 1: ...DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER RESIDENTIAL GAS WATER HEATERS For Your Safety AN ODO...

Страница 2: ...alert symbol indicates a potentially hazardous situation which if not avoided could result in property damage WARNING CAUTION CAUTION DANGER All safety messages will generally tell you about the type...

Страница 3: ...3 GENERAL SAFETY INFORMATION...

Страница 4: ...4 GENERAL SAFETY INFORMATION at least 18 45 7cm above the floor This will reduce but not eliminate the risk...

Страница 5: ...tion Association 1 Batterymarch Park Quincy MA 02269 3 The water heater when installed must be grounded in accordance with the local codes or in the absence of local codes the National Electrical Code...

Страница 6: ...feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch...

Страница 7: ...ting 4 Places Shown DD Plastic Top EE On Off Switch FF Exhaust Tee GG Elbow GET TO KNOW YOUR WATER HEATER GAS MODELS A Vent Pipe B Anode C Hot Water Outlet D Outlet 120 VAC F Gas Supply G Main Manual...

Страница 8: ...8 TYPICAL INSTALLATION CONDENSATE HOSE AND DRAIN PAN FIGURE 1A...

Страница 9: ...time to burn relationship for normal adult skin If anyone using hot water provided by the water heater being installed fits into one of these groups or if there is a local code or state law requiring...

Страница 10: ...talled Water heaters are sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or p...

Страница 11: ...rine based chemicals refrigerants etc in addition to being highly flammable in many cases will also react to form corrosive hydrochloric acid when exposed to the combustion products of the water heate...

Страница 12: ...size of openings providing fresh air into confined spaces EXHAUST FANS Where exhaust fans are installed additional air should be provided to replace the exhausted air When an exhaust fan is installed...

Страница 13: ...a reference for the openings that provide fresh air into confined spaces only Do not refer to these illustrations for the purpose of vent installation See Installation of Vent System on pages 18 27 fo...

Страница 14: ...e requirements or such conditions as high line pressure among others have installed devices such as pressure reducing valves check valves and back flow preventers Devices such as these cause the water...

Страница 15: ...n 6 Spread the slit open and slip the insulation over the cold water inlet pipe Apply gentle pressure along the length of the insulation to ensure that it is fully seated around the pipe Also ensure t...

Страница 16: ...xcessive temperatures and pressures in the storage tank The T P valve is not intended for the constant relief of thermal expansion Aproperly sized thermal expansion tank must be installed on all close...

Страница 17: ...losing its individual manual Shuttoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 pound per square inch 3 5 kPa Connecting gas piping...

Страница 18: ...PVC parts should be assembled with ASTM D 2564 grade cement Assemble Vent Pipe Assemblies 1 2 and 3 See Figure 1 prior to cementing The preferred orientation of Vent Pipe Assembly 1 Condensate U Assem...

Страница 19: ...L Clearance above paved sidewalk or paved driveway located on public property 7 feet 2 13 m F Clearance to outside corner 2 feet 60 cm M Clearance under veranda porch deck or balcony 12 inches 30 cm G...

Страница 20: ...r signs of sagging or other stresses in joints as a result of misalignment of any components in system If any of these conditions are found they must be corrected in accordance with venting instructio...

Страница 21: ...tubing is still attached from the air pressure switch to the port on the blower housing Make sure the plastic tubing is not folded anywhere between the pressure switch and the blower housing 6 Make su...

Страница 22: ...ine This will allow the vent to easily slide through the opening The resulting gap will be covered up by the Vent Terminal cover plate Repeat this step on inside wall if necessary SEQUENCE OF INSTALLA...

Страница 23: ...ighest anticipated snow level install a snorkel as shown in bottom portion of Figure 20 NOTE With the installation of a snorkel it is necessary to use two 90 elbows that shall be considered along with...

Страница 24: ...cement not included with kit and glue the two inch PVC pipe coming from the blower into the VAA 3 Perform the same sequence on the PVC pipe coming from the exhaust side vent terminal side of the VAA 4...

Страница 25: ...and the vent pipe system Air leaks will allow flue gas by products to disseminate into the room creating an unsafe environment and could cause illness asphyxiation and or even death FIGURE 24 Typical...

Страница 26: ...above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitutes for cleaning PV...

Страница 27: ...make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristle brush This process softens and pr...

Страница 28: ...28...

Страница 29: ...located in an area where the general public does not have access If a suitable area is not available a cover should be installed over the thermostat to prevent tampering Thewatertemperaturesettingwasf...

Страница 30: ...riod of time generally two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possibility of injury under these conditions we recommend the hot water faucet located farthes...

Страница 31: ...od which will slowly deplete due to electrolysis prolonging the life of the water heater by protecting the glass lined tank from corrosion Adverse water quality hotter water temperatures high hot wate...

Страница 32: ...essure Relief Valve must be installed in opening provided Can result in overheating and excessive tank pressure Can cause serious injury or death DRAINING AND FLUSHING It is recommended that the water...

Страница 33: ...ose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other appliances wat...

Страница 34: ...heet 34 Wire Screen 3 35 Wire Screen 4 36 Wall Plate 4 37 Flexible Tubing REPAIR PARTS LIST Nowthatyouhavepurchasedthiswaterheater shouldaneedeverexistfor repairpartsorservice simplycontactthecompanyi...

Страница 35: ...3 Ensure maximum number of elbows or maximum equivalent feet of vent or intake air pipe has not been exceeded per the installation instructions in the manual that came with the water heater 4 Ensure...

Страница 36: ...alve s immersion probe is either open or shorted 1 Turn the power off for 10 20 seconds then on again to clear these error codes 2 Replace the gas control valve thermostat if the error code persists 1...

Страница 37: ...37 These guidelines should be utilized by a qualified service agent TROUBLESHOOTING GUIDELINES TROUBLESHOOTING GUIDELINES...

Страница 38: ...38 TROUBLESHOOTING GUIDELINES NOTES...

Страница 39: ...of it in a modified form or any attempt to repair tank leaks or parts will void this warranty servIce and laBor responsIBIlItY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLY A REPLACEMEN...

Страница 40: ...40 Copyright 2010 A O Smith Corporation All rights reserved 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com...

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