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20

plannInG the vent sYsteM

Plan the route of the vent system from the discharge of the blower 

to the planned location of the vent terminal. Refer to VAA instruction 

on page 24 while planning the vent system.
1.  Layout total vent system to use a minimum of vent pipe and elbows.

2.  This water heater is capable of venting  flue gases equivalent to 

25’ (7.6 m) of 2” pipe, 65’ (19.8 m) of 3” pipe, or 128’ (39.0 m) of 

4” pipe as listed in Table 2.

taBle 2.

 

Number of 

2” Maximum 

3” Maximum 

4” Maximum

  90° Elbows  Pipe - ft. (m) 

Pipe - ft. (m) 

Pipe - ft. (m)

 

20 (6.1) 

60 (18.3) 

120 (36.6)

 

15 (4.6) 

55 (16.8) 

112 (34.1)

 

10 (3.0) 

50 (15.2) 

104 (31.7)

 

-- 

45 (13.7) 

96 (29.3)

 

-- 

40 (12.2) 

88 (26.8)

 

-- 

35 (10.7) 

80 (24.3)

The minimum vent lengths for each of the pipe sizes is one 90° on top of 

 

the unit plus 2’ (61cm) of straight pipe and the appropriate termination.

  note:

  The equivalent feet (m) of pipe listed above are exclusive 

of  the  termination. That is, the termination, with an installed 

screen, is assumed to be in the system and the remainder of the 

system must not exceed the lengths discussed above.

3.  The blower discharge adapter is made to accept only straight 

sections of 2”  pipe.  To start, a minimum of 2 inches (5.1 cm) of 2” 

pipe must be attached to the blower discharge, see Figure 17.

  If using 2” inch vent pipe:

  A minimum of 2 inches (5.1 cm) must be attached to the blower 

before  the  first  elbow. After  the  first  elbow  add  the  additional 

venting  required  for  the  installation. The  total  system  cannot 

exceed the lengths discussed above, where each elbow is equal 

to 5 feet (1.5 m) of straight pipe.

  If using 3” or 4” inch vent pipe:

  Two inches (5.1 cm) of pipe must be attached to blower discharge before 

adding a reducer to acquire desired pipe diameter. An appropriately 

sized 45 degree schedule 40 DWV elbow (field supplied) vent terminal 

must be obtained with an equivalent screen (supplied in vent kit). 

The total system cannot exceed equivalent pipe lengths discussed 

above where each elbow is equal to 5 feet (1.5 m) of straight pipe 

 

(3” vent pipe) or 8 feet (2.4 m) of straight pipe (4” vent pipe).

note: 

This  unit  can  be  vented  with  PVC  pipe  materials  (DWV 

ASTM-D2665 or CSA B181.2; Schedule 40, 80, 120 ASTM-D1785 or 

CSA B137.3; or SDR Series ASTM-D2241 or CSA B137.3), CPVC pipe 

materials (CPVC41 ASTM-D2846 or CSA B137.6; Schedule 40, 80 

ASTM-F441 or CSA B137.6; or SDR Series ASTM-F442), ABS pipe 

materials (Schedule 40 DWV ASTM-D2661 or CSA B181.1). Fittings, 

other than TERMINATION

 should be equivalent to PVC-DWV fittings 

meeting ASTM D-2665 (Use CPVC fittings, ASTM F-438 for CPVC 

pipe and ABS fittings, ASTM D-2661/3311 for ABS pipe). If CPVC or 

ABS pipe and fittings are used, then proper cement must be used for 

all joints, including joining pipe to Termination (PVC Material). If local 

codes do not allow use of PVC termination when a material other than 

PVC is used for venting, then an equivalent fitting of that material may 

be substituted if screen in PVC terminal is removed and inserted 

into new fitting.

PVC  Materials  should  use ASTM  D-2564  Grade  Cement;  CPVC 

Materials should use ASTM F-493 Grade Cement and ABS Materials 

should use ASTM D-2235 Grade Cement.
If water heater is being installed as a replacement for an existing power 

vented heater in pre-existing venting, a thorough inspection of existing 

venting system must be performed prior to any installation work. Verify 

that correct material as detailed above has been used, and that minimum 

or maximum vent lengths and terminal location as detailed in this manual 

have been met. Carefully inspect entire venting system for any signs 

of cracks or fractures, particularly at joints between elbows and other 

fittings and straight runs of vent pipe. Check system for signs of sagging 

or other stresses in joints as a result of misalignment of any components 

in system. If any of these conditions are found, they must be corrected in 

accordance with venting instructions in this manual before completing  

installation and putting water heater into service.

note:

 

a.

  For  water  heaters  in  locations  with  high  ambient 

temperatures (above 100°F) it is recommended that CPVC or ABS 

pipe and fittings be used. 

B.

 A 22.5 degree elbow (2” vent pipe) or a 

45 degree elbow (3” and 4” vent pipe) with an installed screen VENT 

TERMINAL must be used in all cases.
4.  There will be some installations where condensate will be formed 

in the horizontal runs of the vent system. This condensate will 

run into the condensate boot attached to the blower and out the 

fitting. The water heater is shipped with condensate hose that 

attaches to the fitting on the condensate boot. No other Tee or 

fitting is required. See Figures 17, 20 and 21.

condensate

This water heater is a condensing unit and requires a drain to be 

located in close proximity to allow condensate to drain safely. One hose 

from blower housing, two flexible hoses from blower outlet adaptor, 

along with another flexible hose from VAA if installed, run to barb fittings 

on vent pipe assembly #2. Hose is clamped by rubber clips and flexible 

hoses by a clamp on jacket top cover. See Figure 17. Condensate 

drains from the unit at the exhaust tee located at the bottom of the unit 

(see figure 16). Condensate from this water heater is mildly acidic. 

Please note that some local codes require that condensate is treated 

by using a pH neutralizing filter prior to disposal.
NOTE: It is important that the field supplied drain lines beyond the 1/2” 

adaptor of vent pipe assembly #1 should be installed continuously 

tilted downward toward an appropriate drain. See Figure 16. If these 

instructions are not followed or if condensate drain line is blocked, water 

will spill from condensate trap. Do not block the holes in the hex plug on 

top of a small tee in vent pipe assembly #1. As with every water heater 

installation, a drain pan should be used to prevent water damage to 

surrounding area. If necessary, a condensate pump with an incorporated 

reservoir may be used to pump water to an appropriate drain. To avoid 

condensate spillage, select a pump with an overflow switch.

Caution must be used to ensure that drain is free and clear of debris 

and  will  not  allow  backflow  through  the  condensate  drain  line. 

Consideration must be given to avoid freezing of the condensate lines 

which could result in excessive build up of condensate inside the water 

heater. Waterproof heat tape may be required to prevent freezing of 

condensate lines. Please ensure that the outlet of condensate drain 

does not create a slippery condition which could lead to personal 

injury. Care should be taken to ensure there is no kink or twist in any 

condensate hose. If a VAA is not installed, the unused barb fitting in 

vent pipe assembly #2 should be plugged using one of the break-

away plugs.

Breathing Hazard - Carbon Monoxide Gas

• 

Do NOT block the holes in the hex plug of vent pipe 

  assembly #1.

• 

Do NOT elevate any portion of the field supplied drain 

  line beyond the 1/2" adaptor above the adaptor. This 

  must be true for entire length of the drain line including 

  the exit into an appropriate drain.

• 

Condensate lines must be free and clear of debris and 

 

must not allow back flow through drain line. Condensate 

 

lines must be able to flow freely to an appropriate drain.

• 

Do not allow condensate lines to become crimped closed.

• 

Analyze entire vent system to make sure that condensate

  will not become trapped in a section of vent pipe and 

  therefore reduce open cross sectional area of vent.

Breathing carbon monoxide can cause brain damage or death.

Always read and understand instruction manual.

Содержание GPHE 50 Series

Страница 1: ...DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER RESIDENTIAL GAS WATER HEATERS For Your Safety AN ODO...

Страница 2: ...alert symbol indicates a potentially hazardous situation which if not avoided could result in property damage WARNING CAUTION CAUTION DANGER All safety messages will generally tell you about the type...

Страница 3: ...3 GENERAL SAFETY INFORMATION...

Страница 4: ...4 GENERAL SAFETY INFORMATION at least 18 45 7cm above the floor This will reduce but not eliminate the risk...

Страница 5: ...tion Association 1 Batterymarch Park Quincy MA 02269 3 The water heater when installed must be grounded in accordance with the local codes or in the absence of local codes the National Electrical Code...

Страница 6: ...feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch...

Страница 7: ...ting 4 Places Shown DD Plastic Top EE On Off Switch FF Exhaust Tee GG Elbow GET TO KNOW YOUR WATER HEATER GAS MODELS A Vent Pipe B Anode C Hot Water Outlet D Outlet 120 VAC F Gas Supply G Main Manual...

Страница 8: ...8 TYPICAL INSTALLATION CONDENSATE HOSE AND DRAIN PAN FIGURE 1A...

Страница 9: ...time to burn relationship for normal adult skin If anyone using hot water provided by the water heater being installed fits into one of these groups or if there is a local code or state law requiring...

Страница 10: ...talled Water heaters are sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or p...

Страница 11: ...rine based chemicals refrigerants etc in addition to being highly flammable in many cases will also react to form corrosive hydrochloric acid when exposed to the combustion products of the water heate...

Страница 12: ...size of openings providing fresh air into confined spaces EXHAUST FANS Where exhaust fans are installed additional air should be provided to replace the exhausted air When an exhaust fan is installed...

Страница 13: ...a reference for the openings that provide fresh air into confined spaces only Do not refer to these illustrations for the purpose of vent installation See Installation of Vent System on pages 18 27 fo...

Страница 14: ...e requirements or such conditions as high line pressure among others have installed devices such as pressure reducing valves check valves and back flow preventers Devices such as these cause the water...

Страница 15: ...n 6 Spread the slit open and slip the insulation over the cold water inlet pipe Apply gentle pressure along the length of the insulation to ensure that it is fully seated around the pipe Also ensure t...

Страница 16: ...xcessive temperatures and pressures in the storage tank The T P valve is not intended for the constant relief of thermal expansion Aproperly sized thermal expansion tank must be installed on all close...

Страница 17: ...losing its individual manual Shuttoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 pound per square inch 3 5 kPa Connecting gas piping...

Страница 18: ...PVC parts should be assembled with ASTM D 2564 grade cement Assemble Vent Pipe Assemblies 1 2 and 3 See Figure 1 prior to cementing The preferred orientation of Vent Pipe Assembly 1 Condensate U Assem...

Страница 19: ...L Clearance above paved sidewalk or paved driveway located on public property 7 feet 2 13 m F Clearance to outside corner 2 feet 60 cm M Clearance under veranda porch deck or balcony 12 inches 30 cm G...

Страница 20: ...r signs of sagging or other stresses in joints as a result of misalignment of any components in system If any of these conditions are found they must be corrected in accordance with venting instructio...

Страница 21: ...tubing is still attached from the air pressure switch to the port on the blower housing Make sure the plastic tubing is not folded anywhere between the pressure switch and the blower housing 6 Make su...

Страница 22: ...ine This will allow the vent to easily slide through the opening The resulting gap will be covered up by the Vent Terminal cover plate Repeat this step on inside wall if necessary SEQUENCE OF INSTALLA...

Страница 23: ...ighest anticipated snow level install a snorkel as shown in bottom portion of Figure 20 NOTE With the installation of a snorkel it is necessary to use two 90 elbows that shall be considered along with...

Страница 24: ...cement not included with kit and glue the two inch PVC pipe coming from the blower into the VAA 3 Perform the same sequence on the PVC pipe coming from the exhaust side vent terminal side of the VAA 4...

Страница 25: ...and the vent pipe system Air leaks will allow flue gas by products to disseminate into the room creating an unsafe environment and could cause illness asphyxiation and or even death FIGURE 24 Typical...

Страница 26: ...above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitutes for cleaning PV...

Страница 27: ...make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristle brush This process softens and pr...

Страница 28: ...28...

Страница 29: ...located in an area where the general public does not have access If a suitable area is not available a cover should be installed over the thermostat to prevent tampering Thewatertemperaturesettingwasf...

Страница 30: ...riod of time generally two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possibility of injury under these conditions we recommend the hot water faucet located farthes...

Страница 31: ...od which will slowly deplete due to electrolysis prolonging the life of the water heater by protecting the glass lined tank from corrosion Adverse water quality hotter water temperatures high hot wate...

Страница 32: ...essure Relief Valve must be installed in opening provided Can result in overheating and excessive tank pressure Can cause serious injury or death DRAINING AND FLUSHING It is recommended that the water...

Страница 33: ...ose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other appliances wat...

Страница 34: ...heet 34 Wire Screen 3 35 Wire Screen 4 36 Wall Plate 4 37 Flexible Tubing REPAIR PARTS LIST Nowthatyouhavepurchasedthiswaterheater shouldaneedeverexistfor repairpartsorservice simplycontactthecompanyi...

Страница 35: ...3 Ensure maximum number of elbows or maximum equivalent feet of vent or intake air pipe has not been exceeded per the installation instructions in the manual that came with the water heater 4 Ensure...

Страница 36: ...alve s immersion probe is either open or shorted 1 Turn the power off for 10 20 seconds then on again to clear these error codes 2 Replace the gas control valve thermostat if the error code persists 1...

Страница 37: ...37 These guidelines should be utilized by a qualified service agent TROUBLESHOOTING GUIDELINES TROUBLESHOOTING GUIDELINES...

Страница 38: ...38 TROUBLESHOOTING GUIDELINES NOTES...

Страница 39: ...of it in a modified form or any attempt to repair tank leaks or parts will void this warranty servIce and laBor responsIBIlItY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLY A REPLACEMEN...

Страница 40: ...40 Copyright 2010 A O Smith Corporation All rights reserved 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com...

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