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4.  The ignition of flammable vapors.
A thermopile is used to determine if a pilot flame is 
present, and will shut off the gas supply to the main 
burner and the pilot if the flame is absent.  This unit is 
also equipped with a thermal switch, designed to shut off 
the gas supply in the event the heater has been exposed 
to flammable vapors (spilled gasoline or paint fumes, 
for example), poor combustion caused by insufficient 
combustion air, or improper venting. If the switch opens, 
check the flame arrestor for signs of high temperature 
(blue or black discoloration), and inspect your installation 
for any problems with venting or combustion air.  (See 
Pilot Light Troubleshooting Flowchart).  Reset the switch 
by depressing the small button in the center of the switch.

IMPORTANT:

 Correct any issues prior to resetting the 

switch. Reference the number on the cover of this manual 
for service information. 
The gas control valve\thermostat includes a temperature 
limiting ECO (Energy Cut Off) system that will shut off 
the water heater if the water temperature exceeds 189°F 
(87°C) for 155°F models or 199°F (93°C) for 180°F 
models.  See the data plate for your model.
Should the water temperature get too high, the diagnostic 
status light will flash a code (4 flashes), indicating an over-
temperature condition and the main burner will be shut 
off.  If a high temperature condition occurs, turn the main 
gas supply OFF and have the water heater repaired by a 
qualified service technician.  Contact your local dealer for 
service information.

Anode Rod/Water Odor

Each water heater contains at least one anode rod, 
which will slowly deplete (due to electrolysis) prolonging 
the life of the water heater by protecting the glass-lined 
tank from corrosion. Adverse water quality, hotter water 
temperatures, high hot water usage, hydronic heating 
devices, and water softening methods can increase 
the rate of anode rod depletion. Once the anode rod 
is depleted, the tank will start to corrode, eventually 
developing a leak.
Certain water conditions will cause a reaction between the 
anode rod and the water. The most common complaint 
associated with the anode rod is a “rotten egg smell” 
produced from the presence of hydrogen sulfide gas 
dissolved in the water. 
IMPORTANT: Do not remove this rod permanently as it will 
void any warranties. A special anode rod may be available 
if water odor or discoloration occurs.
NOTE: This rod may reduce but not eliminate water odor 
problems. The water supply system may require special 
filtration equipment from a water conditioning company to 
successfully eliminate all water odor problems.
Artificially softened water is exceedingly corrosive because 
the process substitutes sodium ions for magnesium and 
calcium ions. The use of a water softener may decrease 
the life of the water heater tank.
The anode rod should be removed from the water heater 
tank every 3 years for inspection.
NOTE: Artificially softened water requires the anode rod to 
be inspected annually.

Excessive condensation can cause pilot outage due to 

water running down the flue tube onto the main burner and 

putting out the pilot. 
Because of the suddenness and amount of water, 

condensation water may be diagnosed as a “tank leak”. 

After the water in the tank warms up (about 1-2 hours), the 

condition should disappear. 
Do not assume the water heater is leaking until there has 

been enough time for the water in the tank to warm up. 
An undersized water heater will cause more condensation. 

The water heater must be sized properly to meet the 

family’s 

demands for hot water including dishwashers, washing 

machines and shower heads. 

Excessive condensation may be noticed during the winter and 
early spring months when incoming water temperatures are at 
their lowest. 

Good venting is essential for a gas fired water heater to operate 
properly as well as to carry away products of combustion and 
water vapor.

 

It is always recommended that a suitable metal drain pan 

be installed under the water heater to protect the area 

from water damage resulting from normal condensation 

production, a leaking tank or piping connections. Refer to 

the “Location Requirements” section. 

Water Heater Sounds

During the normal operation of the water heater, sounds or 

noises may be heard. These noises are common and may 

result from the following:
1.  Normal expansion and contraction of metal parts 

during periods of heat-up and cool-down.

2.  Condensation causes sizzling and popping within the 

burner area and should be considered normal.

3.  Sediment buildup in the tank bottom will create varying 

amounts of noise and may cause premature tank 

failure. Drain and flush the tank as directed under the 

“Draining and Flushing” section.

Smoke/Odor

The water heater may give off a small amount of smoke 

and odor during the initial start-up of the unit. This is due 

to the burning off of oil from metal parts of a new unit and 

will disappear after a brief period of operation. 

Safety Shut-off

This water heater is designed to automatically shut-off in 
the event of the following:
1.  The pilot flame is extinguished for any reason.
2.  The water temperature exceeds 189°F (87°C) for 

155°F models or 199°F (93°C) for 180°F models.  See 
the data plate for your model.

3.  Excessive combustion chamber temperatures.

Содержание GAS WATER HEATER

Страница 1: ...h any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier ca...

Страница 2: ...Pipe Installation 17 Combination Space Heating Potable Water System 17 18 Solar Installation 18 Important Information About this Water Heater 19 Operating Your Water Heater 20 26 Lighting Instruction...

Страница 3: ...ty equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to...

Страница 4: ...period of non use Read instruction manual before installing using or servicing water heater Fire or Explosion Harzard Hydrogen gas can be produced in a hot water system after a period of non use gener...

Страница 5: ...tat T Drain Valve U Manifold Burner Assembly V Flue W Metal Drain Pan X Piezo Igniter Y Base Ring Filter ALL PIPING MATERIALS TO BE SUPPLIED BY CUSTOMERS TO VENT TERMINATION ON ROOF A B D F G H I W V...

Страница 6: ...future users of this water heater will need it for future reference Service to the FVIR System should only be performed by a qualified technician Examples of a qualified technician include licensed pl...

Страница 7: ...the area of the water heater leave the area immediately and call the fire department from a neighbor s home Do not attempt to clean the spill until all ignition sources have been extinguished Fire or...

Страница 8: ...ice used in conjunction with a piped drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the dr...

Страница 9: ...an L P gas supply Do not connect an L P gas water heater to a natural gas supply Failure to follow these instructions can result in death explosion or carbon monoxide poisoning Explosion Hazard Gas R...

Страница 10: ...in the occurrence of a leak in the system the gas will settle at floor level Basements crawl spaces closets and areas below ground level will serve as pockets for the accumulation of gas Before lighti...

Страница 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Страница 12: ...typical examples of each method Louvers and Grilles In calculating free area for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louver...

Страница 13: ...y CSA International this certification applies to the vent damper device only and does not mean they are certified for use on this water heater U L recognized fuel gas and carbon monoxide CO detectors...

Страница 14: ...y is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces Also consult local and state codes for proper chimney sizing and appl...

Страница 15: ...losed System Thermal Expansion 5 Install a shut off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of this valve and how t...

Страница 16: ...y cause excessive restriction to water flow is not recommended Use only 95 5 tin antimony or other equivalent solder Any lead based solder must not be used Piping that has been treated with chromates...

Страница 17: ...tions If this water heater is to be used to supply both space heating and domestic potable drinking water the instructions listed below must be followed Be sure to follow the manual s shipped with the...

Страница 18: ...water heating appliances when used to supply potable water Some jurisdictions may require a backflow preventer in the incoming cold water line This may cause the temperature and pressure relief valve...

Страница 19: ...t contain negative pressure producing devices such as exhaust fans fireplaces etc Is there a furnace air handler in the same room space as the water heater If so has a return air duct system been atta...

Страница 20: ...e outer door If the Pilot Does Not Light 1 Wait 10 minutes before another lighting attempt If the pilot does not light the Igniter may not be sparking or the unit may not be getting gas or for a new i...

Страница 21: ...hnician or your gas supplier DANGER Hotter water increases the risk of scald injury Consult the instruction manual before changing temperature Refer to the Lighting Instructions in the Installation Ma...

Страница 22: ...49 C 60 C is recommended by most dishwasher manufacturers The thermostat is adjusted to the pilot position when it is shipped from the factory Water temperature can be regulated by moving the temperat...

Страница 23: ...the heated water may vary Operating Modes and Settings Standard Mode The controller adjusts the water heater to maintain the temperature set by the user Vacation Setting The Vacation setting VAC sets...

Страница 24: ...ater conditioning company to successfully eliminate all water odor problems Artificially softened water is exceedingly corrosive because the process substitutes sodium ions for magnesium and calcium i...

Страница 25: ...water heater drain valve and allow all of the water to drain from the tank Flush the tank with water as needed to remove sediment 6 Close the drain valve refill the tank and restart the water heater...

Страница 26: ...d billed accordingly When ordering replacement parts always have the following information ready 1 model serial and product number 2 type of gas 3 item number 4 parts description See Repair Parts Sect...

Страница 27: ...ILOT THERMOPILE ASSEMBLY PILOT THERMOPILE ASSEMBLY IGNITER CONNECTOR THERMAL SWITCH CONNECTORS PILOT THERMOPILE THERMOPILE CONNECTOR WHITE WIRE RED WIRE PILOT TUBE NOT SHOWN FOR CLARITY FIGURE 26 7 Ro...

Страница 28: ...ort if glass is missing or damaged removed Replace door gasket if damaged Failure to follow these instructions can result in death explosion or fire 1 Check the door gasket for damage or imbedded debr...

Страница 29: ...Figure 19A 2 Turn off the gas at the manual shut off valve on the gas supply pipe Figure 3 3 Drain the water heater Refer to the section of Draining and Flushing and follow the procedure 4 Disconnect...

Страница 30: ...ostat temperature limit was ex ceeded Status light will blink 4 flashes 11 Pilot line or orifice clogged 12 Non functioning thermopile 13 Air for combustion obstructed 14 FVIR Flame Arrestor blocked w...

Страница 31: ...section 5 Clean filter See Cleaning the Combustion Chamber and Flame Arrestor section SMOKING AND CARBON FORMATION SOOTING 1 Insufficient combustion air 2 Low gas pressure 3 Water heater flue or vent...

Страница 32: ...on if the return air duct is in the same location Correct size of openings to allow sufficient air NO YES YES NO Section C Pilot light will not remain lit Complete this section after completing Sectio...

Страница 33: ...water heater has been operating but has stopped and will not re light check the flame arrestor for signs of high temperature blue or black discoloration indicating a flammable vapor incident If you s...

Страница 34: ...mostat 8 FLASHES This condition only appears if the gas control temperature knob has been turned off and the thermopile continued to produce electric power This condition can occur if the thermopile d...

Страница 35: ...35 NOTES...

Страница 36: ...1 DRAFT HOOD 2 HEAT TRAP COLD SOME MODELS 3 HEAT TRAP HOT SOME MODELS 4 COLD WATER DIP TUBE 5 ANODE ROD 6 TEMPERATURE PRESSURE RELIEF VALVE LOCATED TOP OR SIDE 7 DRAIN VALVE 8 GAS CONTROL VALVE THERM...

Страница 37: ...12B Burner L P Gas Item 13A Manifold Burner Assembly contains the door gasket manifold tube pilot thermopile assembly manifold component block thermal switch and burner Natural Gas Low Nox Item 13B M...

Страница 38: ...on location in the United States its territories or possessions and Canada sized in accordance with proper sizing techniques for residential water heaters bearing a rating plate which has not been alt...

Страница 39: ...M DOES NOT CONSTITUTE PROOF OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE ON BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER...

Страница 40: ...40 Copyright 2010 A O Smith Corporation All rights reserved...

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