ZURN Aquaflush Z6000 Installation, Operation, Maintenance And Parts Manual Download Page 89

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7000 Apple Tree Avenue Bergen, NY 14416 Phone: (800) 543-2550-Fax: (585) 494-1839-www.libertypumps.com

Operation and Maintenance Manual

Page 9 of 9

DWG#7235000I

Manual 7235000I

Operation and Maintenance Manual

Maintenance

1. The preset level control must be kept clean and free of rust, mud, soap or any conductive material.

2. Every year clean probes keeping them free of debris, calcium or iron deposits.

3. Fuses in control panel are 5mm X 20mm 1 amp for F1

(Spare fuses are included for your convenience)

4. Every year replace 9 Volt Battery in Remote Alarm.

Trouble Shooting

Symptom

Possible

Cause Action

Pump does not run

Panel Power Cord Unplugged

Plug in Outlet, Check Power

Pump not plugged into panel

Plug pump to panel plug

Defective

Contactor

Replace

Contactor

Loose

level

sensor

wires Tighten

connections

Pump

failure

Replace

pump

Pump turns off before

Poor pump ground or system ground Check grounding system

bottom probe
Pump Runs Continuously

Make Sure the Preset Level Sensor cable and the power cord from

the pump are separated by at least 2” in the tank and 2” apart running

into

the

control

panel.

Summary of Contents for Aquaflush Z6000

Page 1: ...O M Cover Project GLYNN ACADEMY PREP Contractor JAMES L OATES ENTERPRISES Review Approval Garden City 113 Airport Park Drive P O Box 7846 Garden City GA 31405 Phone 912 964 6681 Fax 912 964 6686 ...

Page 2: ... or conformance to specifications of the products Accordingly the manufacturer s warranty if any is your sole and exclusive warranty We grant no warranties express or implied as to merchantability fitness for any particular purpose description quality productiveness freedom from non infringement or any other matter and we shall in no way be responsible or be liable in damages consequential or othe...

Page 3: ...P 1A AND P 1B WATER CLOSET ...

Page 4: ...k or ball valve is not considered defective Please contact Zurn Customer Care for assistance Zurn will replace goods at no cost that prove defective provided Zurn is notified in writing of such defect and the goods are returned prepaid at the specified Zurn location with evidence that they have been properly maintained and used in accordance with instructions ZURN SHALL NOT BE RESPONSIBLE FOR ANY ...

Page 5: ...ny loss injury or damages whatsoever including incidental or consequential damages The sole and exclusive remedy shall be limited to the replacement of the defective goods Before installation and use the purchaser shall determine the suitability of the product for his intended use and the purchaser assumes all risk and liability whatever in connection therewith Where permitted by law the implied w...

Page 6: ...ange for top spud connection Control stop has internal siphon guard protection Internal seals are made of chloramine resistant materials Z6000PL Aquaflush Plus is furnished as specified above and includes sweat solder kit vandal resistant stop cap and cast wall flange with setscrew MODELS Z6000 1 1 2 Water Closet Valve with top spud connection Z6010 1 1 2 Water Closet Valve with back spud connecti...

Page 7: ...oper water flow for each fixture Flush all lines of any debris before making connections Do not use pipe sealant or plumbing grease on any fitting other then the control stop inlet The Aquaflush valve is designed to operate under various water pressures with a recommended range between 10 and 100 psi 69 to 689 kPa Each Zurn valve is tested for proper performance at the factory before being shipped...

Page 8: ... 2 Prior to inserting the flush valve tailpiece into stop valve be certain that the O ring seal is located in O ring seal groove at the end of the tailpiece and the locking nut and locking snap ring are located as shown below see 2 Care should be taken not to damage the O ring when inserting the tailpiece into the stop valve If lubrication is needed wetting the O ring with water will be sufficient...

Page 9: ...ush flush valves are preset for fixture volume as marked on the valve cartons The valve does not require regulation for variation in water pressure within its operating range To set the flush valve for proper operation gradually adjust the stop valve open using the adjusting screw while actuating the valve until the rate of water flow into the fixture is not excessive yet is sufficient enough to a...

Page 10: ...Kit for 1 and 3 4 Includes Items 28 34 P6000 D SD Seal Seat for 1 and 3 4 Includes Item 24 P6000 D42 VP Control Stop Repair Kit for 1 and 3 4 P6000 D VP Sweat Solder Connection with Cast Wall Flange P6000 YB Adjustable Tailpieces Product No Adjustable Tailpiece for Standard Flush Valve Includes Items 22 25 P6000 J1 Tailpiece Coupling Assembly Includes Items 23 25 P6000 K Tailpiece Locking Ring Inc...

Page 11: ...t to remedy the problem 12 thru 17 Valve is short flushing 1 Diaphragm kit is not matched to the fixture 1 Install the proper P6000 EUR or P6000 ECR replacement kit to remedy the problem 12 thru 17 2 Urinal trip mechanism black 12 is in the closet 2 Install closet trip mechanism white 12 flush valve Valve is flushing too long or 1 Trip mechanism not seating properly due to foreign 1 Disassemble pa...

Page 12: ... Rev 4 14 ZURN INDUSTRIES LLC COMMERCIAL BRASS OPERATION 5900 ELWIN BUCHANAN DRIVE SANFORD NC U S A 27330 PHONE 1 800 997 3876 FAX 919 775 3541 www zurn com ZURN INDUSTRIES LIMITED 3544 NASHUA DRIVE MISSISSAUGA ONTARIO L4V 1L2 PHONE 905 405 8272 FAX 905 405 1292 ...

Page 13: ...Sense Battery Powered Flush Valves Retrofit Kits INSTALLATION INSTRUCTIONS Automatic Sensor Retrofit Kit For Urinals and Toilets ZERK CP Chrome Plated Cover ZERK CPM Chrome Plated Metal Cover FV2001 Page 1 ...

Page 14: ...ZERK CPM retrofit Zurn and Sloan valves For Delaney valves order model ZERK CP LY or ZERK CPM LY DESCRIPTION User Approaches E Z Flush Senses User E Z Flush Flushes When User Leaves 3 Collar Nut Collar Gasket Shut off water supply at stop A Using the supplied wrench loosen handle nut B Remove handle from flush valve Note A small amount of water may drip from the port C Place gasket into nut and at...

Page 15: ... view After the start up sequence is completed and when the sensor has a user in view the User In View yellow L E D will flash only 3 times after a 5 second delay This delay prevents needless flushes when someone walks by ACTIVATION Remove Battery Compartment Install Battery Compartment 4 5 VISUAL INDICATOR GUIDE USER IN VIEW L E D Yellow light flashes 3 times after 5 second delay when a user is i...

Page 16: ... flushing and unit flushes every 24 hours after last user Distance Adjustment OFF ON PROBLEM CAUSE SOLUTION TO PROBLEM WIRING DIAGRAM Yellow L E D light flashes 3 times Front of sensor is covered or sensor is set too far Remove item covering sensor or adjust sensor when there are no users out registering the opposite wall or door as a user activation distance See Step 7 To Change Sensor Activation...

Page 17: ...P 2 AND P 2B URINAL ...

Page 18: ...k or ball valve is not considered defective Please contact Zurn Customer Care for assistance Zurn will replace goods at no cost that prove defective provided Zurn is notified in writing of such defect and the goods are returned prepaid at the specified Zurn location with evidence that they have been properly maintained and used in accordance with instructions ZURN SHALL NOT BE RESPONSIBLE FOR ANY ...

Page 19: ...ny loss injury or damages whatsoever including incidental or consequential damages The sole and exclusive remedy shall be limited to the replacement of the defective goods Before installation and use the purchaser shall determine the suitability of the product for his intended use and the purchaser assumes all risk and liability whatever in connection therewith Where permitted by law the implied w...

Page 20: ...ange for top spud connection Control stop has internal siphon guard protection Internal seals are made of chloramine resistant materials Z6000PL Aquaflush Plus is furnished as specified above and includes sweat solder kit vandal resistant stop cap and cast wall flange with setscrew MODELS Z6000 1 1 2 Water Closet Valve with top spud connection Z6010 1 1 2 Water Closet Valve with back spud connecti...

Page 21: ...oper water flow for each fixture Flush all lines of any debris before making connections Do not use pipe sealant or plumbing grease on any fitting other then the control stop inlet The Aquaflush valve is designed to operate under various water pressures with a recommended range between 10 and 100 psi 69 to 689 kPa Each Zurn valve is tested for proper performance at the factory before being shipped...

Page 22: ... 2 Prior to inserting the flush valve tailpiece into stop valve be certain that the O ring seal is located in O ring seal groove at the end of the tailpiece and the locking nut and locking snap ring are located as shown below see 2 Care should be taken not to damage the O ring when inserting the tailpiece into the stop valve If lubrication is needed wetting the O ring with water will be sufficient...

Page 23: ...ush flush valves are preset for fixture volume as marked on the valve cartons The valve does not require regulation for variation in water pressure within its operating range To set the flush valve for proper operation gradually adjust the stop valve open using the adjusting screw while actuating the valve until the rate of water flow into the fixture is not excessive yet is sufficient enough to a...

Page 24: ...Kit for 1 and 3 4 Includes Items 28 34 P6000 D SD Seal Seat for 1 and 3 4 Includes Item 24 P6000 D42 VP Control Stop Repair Kit for 1 and 3 4 P6000 D VP Sweat Solder Connection with Cast Wall Flange P6000 YB Adjustable Tailpieces Product No Adjustable Tailpiece for Standard Flush Valve Includes Items 22 25 P6000 J1 Tailpiece Coupling Assembly Includes Items 23 25 P6000 K Tailpiece Locking Ring Inc...

Page 25: ...t to remedy the problem 12 thru 17 Valve is short flushing 1 Diaphragm kit is not matched to the fixture 1 Install the proper P6000 EUR or P6000 ECR replacement kit to remedy the problem 12 thru 17 2 Urinal trip mechanism black 12 is in the closet 2 Install closet trip mechanism white 12 flush valve Valve is flushing too long or 1 Trip mechanism not seating properly due to foreign 1 Disassemble pa...

Page 26: ... Rev 4 14 ZURN INDUSTRIES LLC COMMERCIAL BRASS OPERATION 5900 ELWIN BUCHANAN DRIVE SANFORD NC U S A 27330 PHONE 1 800 997 3876 FAX 919 775 3541 www zurn com ZURN INDUSTRIES LIMITED 3544 NASHUA DRIVE MISSISSAUGA ONTARIO L4V 1L2 PHONE 905 405 8272 FAX 905 405 1292 ...

Page 27: ...Sense Battery Powered Flush Valves Retrofit Kits INSTALLATION INSTRUCTIONS Automatic Sensor Retrofit Kit For Urinals and Toilets ZERK CP Chrome Plated Cover ZERK CPM Chrome Plated Metal Cover FV2001 Page 1 ...

Page 28: ...ZERK CPM retrofit Zurn and Sloan valves For Delaney valves order model ZERK CP LY or ZERK CPM LY DESCRIPTION User Approaches E Z Flush Senses User E Z Flush Flushes When User Leaves 3 Collar Nut Collar Gasket Shut off water supply at stop A Using the supplied wrench loosen handle nut B Remove handle from flush valve Note A small amount of water may drip from the port C Place gasket into nut and at...

Page 29: ... view After the start up sequence is completed and when the sensor has a user in view the User In View yellow L E D will flash only 3 times after a 5 second delay This delay prevents needless flushes when someone walks by ACTIVATION Remove Battery Compartment Install Battery Compartment 4 5 VISUAL INDICATOR GUIDE USER IN VIEW L E D Yellow light flashes 3 times after 5 second delay when a user is i...

Page 30: ... flushing and unit flushes every 24 hours after last user Distance Adjustment OFF ON PROBLEM CAUSE SOLUTION TO PROBLEM WIRING DIAGRAM Yellow L E D light flashes 3 times Front of sensor is covered or sensor is set too far Remove item covering sensor or adjust sensor when there are no users out registering the opposite wall or door as a user activation distance See Step 7 To Change Sensor Activation...

Page 31: ...P 3 LAVATORY ...

Page 32: ...he defective goods Before installation and use the purchaser shall determine the suitability of the product for his intended use and the purchaser assumes all risk and liability whatever in connection therewith Where permitted by law the implied warranty of merchantability is expressly excluded If the products sold hereunder are consumer products the implied warranty of merchantability is limited ...

Page 33: ... lines are completely flushed and free of debris Clean lavatory rim around the mounting area for the new sensor faucet Place the sensor connector wire and shank through cover plate gasket and hole in the lavatory Orient black plastic mounting washer with the slot facing up Place mounting washer and star washer over shank and secure the entire assembly to the lavatory with the mounting nut The sens...

Page 34: ...ring P6900 SRK 5 Filter Kit P6900 120 6 Z6912 Base Plate Gasket P6912 42 7 Z6913 Base Plate Gasket P6913 42 8 Z6915 Base Plate Gasket P6915 42 9 Mounting Kit P6900 43 10 Filter Screen P6900 MV 7 11 Optional Plug in Power Converter P6900 ACA 12 Shank Connection Gasket P6900 SG 13 4 Cast Cover Plate w Gasket P6900 CP4 14 8 Cast Cover Plate w Gasket P6900 CP8 15 Mixing Tee w Filtera and Back Checks P...

Page 35: ... BUCHANAN DRIVE SANFORD NC 27330 Phone 1 800 997 3876 Fax 919 775 3541 World Wide Web www zurn com In Canada ZURN INDUSTRIES LIMITED 3544 Nashua Drive Mississauga Ontario L4V1L2 Phone 905 405 8272 Fax 905 405 1292 AquaSense is a registered trademark of Zurn Industries LLC Printed in the U S A TROUBLESHOOTING GUIDE PROBLEM FAUCET WILLNOT FLOW WATER POSSIBLE CAUSE Water supply not turned on Batterie...

Page 36: ...P 5 KITCHEN SINK ...

Page 37: ...cluding dents and scratches improper care and cleaning use of aggressive and abrasive cleaners damage due to handling or failure to follow the recommended procedures for installation care and maintenance This warranty does not cover obsolete discontinued nor display products whether such items are purchased at discount outlets and or on line or sold on clearance or close out All incidental or cons...

Page 38: ...other property 5 Obsolete discontinued or display products whether such items are purchased at discount outlets and or on line or sold on clearance close out TO OBTAIN SERVICE UNDER WARRANTY 1 Write to Just Manufacturing Company Attn Customer Service 9233 King Street Franklin Park IL 60131 2 Include a letter containing the following information a Date of purchase and installation b Proof of Purcha...

Page 39: ...RTICULAR PURPOSE THIS LIMITED WARRANTY MAY NOT BE ALTERED VARIED OR EXTENDED EXCEPT BY A WRITTEN INSTRUMENT EXECUTED BY JUST MANUFACTURING COMPANY THE REMEDY OF REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS LIMITED WARRANTY IS EXCLUSIVE IN NO EVENT SHALL THE MANUFACTURER BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES TO ANY PERSON WHETHER OR NOT OCCASIONED BY NEGLIGENCE OF JUST MANUFACTURING...

Page 40: ... aerator Aerator is loose Water way may leak from aerator and appear under sink Tighten aerator Check the chrome escutcheon nut and retaining ring Remove the aerator flush out the de bris and reassemble Solution Faucet leaks from under the handle All supplies are on No water comes out of faucet spout All supplies are on Water deflects at an angle from the fau cet spout Faucet leaks from inlet supp...

Page 41: ...aterial This will keep the small parts from falling through the drain 1 Turnoffthewatersupplies 2 Removethecolorred bluebutton Loosen the handle set screw 3 Pullofftheleverhandle Loosenthe chromebonnetnut byturningcounter clockwise 4 Unscrewthechromeescutcheonnut Unscrewandremovethebrassretaining nutcounterclockwise 5 Pull out the ceramic control cartridge If necessary use small pliers to grab the...

Page 42: ...EWC 1 EWC 2 WATER COOLER ...

Page 43: ...l be discharged solely by replacement or repair of defective material provided Murdock is notified in writing within one year from date of shipment F O B Industry California This warranty does not cover installation or labor charges and does not apply to materials which have been damaged by other causes such as mishandling or improper care or abnormal use The repair or replacement of the defective...

Page 44: ...for ADA frontal approach installation Adjust vertical dimension as required to comply with federal state and local codes For Child ADA compliant parallel approach decrease spout height to 30 maximum above finished floor Provide clear floor space as required A171 8 Page 2 of 13 Revised 12 26 17 7020 904 001 MURDOCK MFG 15125 Proctor Avenue City of Industry CA 91746 USA Phone 800 453 7465 or 626 333...

Page 45: ...ring may result 6 All burrs must be removed from outside of cut tubes before inserting into coupler or other components 7 Power supply must be identical in voltage cycle and phase to that specified on the cooler data plate Electrical outlet and furnished power cord with plug must be used to supply power to fixture Do NOT wire compressor directly to the power supply 8 This unit must be grounded per...

Page 46: ...line and then connect water cooler to water supply angle stop valve by others with supplied 3 8 O D copper tube 6 Make up 1 1 4 O D p trap by others waste connection START UP 1 Before connecting power supply and assembling bottom cover to water cooler but after thoroughly flushing the supply line and connecting it to the fixture turn on building water supply and check all connections for leak 2 Ai...

Page 47: ...169 000 000 TUBING LLDPE BLUE 1 4 OD 5 3 7012 311 000 WF1 FILTER 1500 GALLON 1 ITEM PART NUMBER DESCRIPTION QTY 1 7012 055 000 FOAM INSULATION PIPE 3 8 ID x 1 4 THICK 5 5 2 2169 000 000 TUBING LLDPE BLUE 1 4 OD 5 NON PRESSURIZED SINGLE UNIT PIPE INSTALLATION WITH FILTER WITHOUT GF BF OPTIONS 1 Starting from the wall connection connect to the inlet of the filter 2 From the outlet of the filter conn...

Page 48: ...001 MURDOCK MFG 15125 Proctor Avenue City of Industry CA 91746 USA Phone 800 453 7465 or 626 333 2543 Fax 626 855 4860 www murdockmfg com Member of PRESSURIZED SINGLE UNIT PIPE INSTALLATION WITH GF BF OPTIONS ITEM PART NUMBER DESCRIPTION QTY 1 7012 055 000 FOAM INSULATION PIPE 3 8 ID x 1 4 THICK 5 5 2 2169 000 000 TUBING LLDPE BLUE 1 4 OD 5 17 Water Supply Tubing 13 Water Supply Tubing 1 2 To Bott...

Page 49: ...aporator assembly connect to the inlet of the cartridge assembly I N S TA L L AT I O N M A I N T E N A N C E I N S T R U C T I O N S CONTEMPORARY WATER COOLERS I N S TA L L AT I O N M A I N T E N A N C E I N S T R U C T I O N S WATER COOLERS A171 8 Page 7 of 13 Revised 12 26 17 7020 904 001 MURDOCK MFG 15125 Proctor Avenue City of Industry CA 91746 USA Phone 800 453 7465 or 626 333 2543 Fax 626 85...

Page 50: ...r continuity then test the wiring harness plug for continuity to see if there is a broken wire within the wiring harness insulation 3 Compressor Runs Water Is Warm a The most common cause for a water cooler to run without producing cold water is a loss of refrigerant The water cooler must be taken to a certified refrigerant technician for repairs b Make sure the condenser fan motor is operative Th...

Page 51: ...o longer dripping turn screwdriver counter clockwise until you have desired flow rate Assure that retaining nut is tighten to valve assembly 25 in lb torque is required If issue still continues after adjusting flow and tightening retainer nut replacement of the flow regulator cartridge will be required in the center or two holes in convolution of the water diaphragm Remove and clean CLEANING MAINT...

Page 52: ... push button rotate 90 degrees and pull firmly to remove the button Remove cartridge retaining nut Remove and replace cartridge When replacing cartridge be sure to align the inlet and outlet ports on the cartridge with the ports in the valve body NOTE STRAINER SCREEN MUST BE IN PLACE FOR WATER TO FLOW 2 4 3 1 5 ITEM PART NUMBER DESCRIPTION 5 7003 830 000 UNIVERSAL MAINTANANCE TOOL 4 7003 864 000 S...

Page 53: ... in fitting TO CUT TUBE Cut to fit length of 1 4 PE tubing and remove any burrs or sharp edges Ensure that the outside diameter is free from score marks Tube ends should be square INSERTING THE TUBE 1 Firmly and fully insert the tubing end into the push in fitting up to the tube stop located approximately deep COLLET COLLET O RING O RING TUBE STOP COLLET COLLET COLLET I N S TA L L AT I O N M A I N...

Page 54: ... AT I O N M A I N T E N A N C E I N S T R U C T I O N S WATER COOLERS A171 8 Page 12 of 13 Revised 12 26 17 7020 904 001 MURDOCK MFG 15125 Proctor Avenue City of Industry CA 91746 USA Phone 800 453 7465 or 626 333 2543 Fax 626 855 4860 www murdockmfg com Member of Universal Maintenance Tool Button Removal Cartridge Retaining Nut Strainer Plug Removal of P E Tubing from Push in Fittings 27 3 2 1 23...

Page 55: ...35 299 COVER STAINLESS STEEL 13 7003 201 000 CONDENSER 7012 801 000 COMPRESSOR 7012 030 001 COMPRESSOR 220V 7012 802 000 START RELAY 7012 031 000 START RELAY 220 7012 803 000 START CAPACITOR 7012 032 000 START CAPACITOR 220 17 7003 350 000 FAN BLADE 7003 302 000 FAN MOTOR 7012 062 001 FAN MOTOR 220V 19 7003 115 001 EVAPORATOR ASSEMBLY 20 7003 014 199 HANGER BRACKET 21 1895 123 000 SUPPLYINLET CONN...

Page 56: ...WH 1 WATER HEATER ...

Page 57: ...not understand these instructions or any terms within it seek professional advice Any questions regarding the operation maintenance service or warranty of this water heater should be directed to the seller from whom it was purchased If additional information is required refer to the section on If you need service Do not destroy this manual Please read carefully and keep in a safe place for future ...

Page 58: ...n problems in the Before You Call For Service section If you review our chart of Troubleshooting Tips first you may not need to call for service at all READ THIS MANUAL Your safety and the safety of others are very important There are many important safety messages in this manual and on your appliance Always read and obey all safety messages This is the safety alert symbol Recognize this symbol as...

Page 59: ...S D A N G E R HOT Water temperature over 125 F can cause severe burns instantly or death from scalds Children disabled and elderly are at highest risk of being scalded See instruction manual before setting temperature at water heater Feel water before bathing or showering Temperature limiting valves are available see manual BURN IMPORTANT SAFETY INFORMATION READ ALL INSTRUCTIONS BEFORE USING R E S...

Page 60: ...e obtained from Office of the State Architect 400 P Street Sacramento CA 95814 or you may call 916 324 5315 or ask a water heater dealer However applicable local codes shall govern installation For residential water heaters of a capacity greater than 52 gallons consult the local building jurisdiction for acceptable bracing procedures READ AND FOLLOW THIS SAFETY INFORMATION CAREFULLY SAVE THESE INS...

Page 61: ... heater and water lines should be protected from freezing temperatures Do not install the water heater in outdoor unprotected areas Make certain the floor underneath the water heater is strong enough to sufficiently support the weight of the water heater once it is filled with water CAUTION The water heater should not be located in an area where leakage of the tank or connections will result in da...

Page 62: ...install an expansion tank in the cold water line between the water heater and the check valve refer to the illustration below The expansion tank is designed with an air cushion built in that compresses as the system pressure increases thereby relieving the over pressure condition and eliminating the repeated operation of the relief valve Other methods of controlling thermal expansion are also avai...

Page 63: ...itch downward from the valve to allow complete drainage by gravity of the relief valve and discharge line The end of the discharge line should not be threaded or concealed and should be protected from freezing No valve of any type restriction or reducer coupling should be installed in the discharge line To Fill the Water Heater Make certain the drain valve on the water heater is completely closed ...

Page 64: ...tallic sheathed cable not approved for use as a ground conductor shall include a separate conductor for grounding It should be attached to the ground terminals of the water heater and the electrical distribution box CAUTION The presence of water in the piping and water heater does not provide sufficient conduction for a ground Non metallic piping dielectric unions flexible connectors etc can cause...

Page 65: ...e Insulation Installation CAUTION Ensure the T P Valve opening is not obstructed by the insulation For increased energy efficiency some water heaters have been supplied with two 24 sections of pipe insulation Please install the insulation according to the illustrations above that best meets your requirements Typical vertical piping arrangement Typical horizontal piping arrangement Hot and Cold Pip...

Page 66: ...heater energy cover 1 water heater energy cover top 2 tape strips 3 x 40 Installation 1 With vinyl side out wrap the cover around water heater as shown in Figure 1 2 Apply 3 pieces of tape 6 long across cover seam as shown in Figure 2 3 Apply a strip of tape 32 long over entire length of seam as shown in Figure 3 4 Insulate top of water heater by placing top insulation as shown in Fig 4 5 Secure t...

Page 67: ...ent room to service heater Water heater completely filled with water Air purged from water heater and piping Water connections tight and free of leaks Temperature and Pressure Relief Valve properly installed and discharge line run to open drain Discharge line protected from freezing Power Supply voltage agrees with water heater rating plate Branch circuit wire and fusing or circuit breaker of prop...

Page 68: ...gins to flow Do not smoke or use an open flame near the faucet at the time it is open Safety Controls The water heater is equipped with a combination thermostat and temperature limiting control ECO that is located above the heating element in contact with the tank surface If for any reason the water temperature becomes excessively high the temperature limiting control ECO breaks the power circuit ...

Page 69: ...he temperature dial of the adjustable surface mounted thermostat s located behind the jacket access panel s Dual element heaters have two thermostats Safety and energy conservation are factors to be considered when selecting the water temperature setting of the water heater s thermostat s The lower the temperature setting the greater the savings in energy and operating costs To comply with safety ...

Page 70: ...handle on the temperature pressure relief valve located near the top of the water heater to make certain the valve operates freely Allow several gallons to flush through the discharge line to an open drain A water heater s tank can act as a setting basin for solids suspended in the water It is therefore not uncommon for hard water deposits to accumulate in the bottom of the tank It is suggested th...

Page 71: ...operation NOTICE Refer to the Hydrogen Gas Caution in the Operating Instructions Anode Rod This water heater is equipped with an anode rod designed to prolong the life of the glass lined tank The anode rod is slowly consumed thereby eliminating or minimizing corrosion of the glass lined tank Water sometimes contains a high sulfate and or mineral content and together with cathodic protection proces...

Page 72: ... exceeded the capacity demand of the water heater A fuse is blown or a circuit Replace fuse or reset circuit breaker breaker tripped Electric supply may be off Make sure electric supply to water heater and disconnect switch if used are in the ON position The thermostat may See the Temperature regulation of the water heater be set set too low section of this manual Leaking or open hot Make sure all...

Page 73: ... H E R M O D I S C TURN OFF POW ER BEFO RE SERV ICING TURN OFF POW ER BEFO RE SERV ICING 140 130 120 110 100 90 T H E R M O D I S C Drain valve Jacket access panel s Heating element gasket Heating element Thermostat bracket Lower thermostat Cavity insulation Lower thermostat protective cover Cavity insulation Upper thermostat protective cover on double element models only Upper thermostat on doubl...

Page 74: ...et access panel s and insulation Rotate the crossbar up and down until it breaks away from the remainder of the cavity insert See illustration to the left Discard the crossbar It cannot and need not be replaced Replace the thermostat and or element as necessary Replace the insulation and jacket access panel s before turning on the power to the water heater NOTICE The cavity insert crossbar is nece...

Page 75: ...tact the Manufacturer s National Service Department at the following address 1241 Carwood Court Montgomery Alabama 36117 Phone 1 866 279 4566 When contacting the manufacturer the following information will be requested a Model and serial number of the water heater as shown on the rating plate attached to the jacket of the heater b Address where the water heater is located and physical location c N...

Page 76: ...ON PANEL G G G BRANCH CIRCUIT TO ELECTRICAL DISTRIBUTION PANEL UPPER THERMOSTAT HIGH TEMP LIMIT ECO 2 UPPER HEATING ELEMENT BLUE L1 JUNCTION BOX 4 L2 1 3 RED 10 GA BLACK LOWER HEATING ELEMENT LOWER THERMOSTAT HIGH TEMP LIMIT ECO 1 2 4 1 3 1 2 RED 2 BLACK 10 GA YELLOW BLACK 10 GA RED 10 GA G 2 UPPER THERMOSTAT HIGH TEMP LIMIT ECO UPPER HEATING ELEMENT BLUE L1 BRANCH CIRCUIT TO ELECTRICAL DISTRIBUTI...

Page 77: ...HWC 1 RECIRC PUMP ...

Page 78: ...installed with the shaft vertical or where the shaft falls below the horizontal plane See Figure 3B It is recommend that isolation valves be installed on each side of the pump If possible do not install elbows branch tees and similar fittings just before or after the pump Provide support to the pump or adjacent plumbing to reduce thermal and mechanical stress on the pump Installation Requirements ...

Page 79: ...ection with a warranty claim All other UP and UPS small circulators manufactured by GRUNDFOS PUMPS CORPORATION GRUNDFOS are warranted to the original user only to be free of defects in material and workmanship for a period of 24 months from date of installation but not more than 30 months from date of manufacture GRUNDFOS liability under this warranty shall be limited to repairing or replacing at ...

Page 80: ...SP 1 SUMP PUMP ...

Page 81: ...igure 5 on page 3 of this manual FAILURE TO PROPERLY MOUNT THE LEVEL SENSOR MAY CAUSE THE PUMP TO ACTIVATE EVEN WHEN OIL IS PRESENT IN THE SUMP 8 CAUTION REMOVE ANY FLOAT SWITCH THAT IS CURRENTLY USED OR SUPPLIED WITH THE PUMP IF THE FLOAT CANNOT BE REMOVED SECURE SWITCH SO THAT IT IS ALWAYS ON Part Numbers OTC 115 OilTector 115 volt Oil Sensor Control System Control Panel Alarm Panel Level Sensor...

Page 82: ...See Testing System installation 4 If the panel is to be installed with conduit the cables and cord seals must first be removed Please make note of wire locations The incoming power 115V or 230V is connected to L1 and L2 of the contactor pump receptacle is T1 and T2 on the contactor Low voltage cable from the level sensing module green TB1 off probe yellow TB2 start probe red TB3 alarm probe white ...

Page 83: ...ump or just slightly below ensuring submergence of the pump See figure 5 3 Route the five conductor cable to the control panel through the liquid tight cord connector and tighten compression nut 4 Connect the wires from the level sensor to the terminal strip inside the control panel See figure 6 5 If splicing on sensor cable is required A For any splicing longer than 100 feet consult factory B Use...

Page 84: ...OSIVE FLUIDS SUCH AS GASOLINE FUEL OIL KEROSENE ETC DO NOT USE IN EXPLOSIVE ATMOSPHERES 2 REMOTE ALARM MUST BE MOUNTED INDOORS FOR OUTDOOR APPLICATIONS CONSULT FACTORY Description of Operation The OIL TECTOR REMOTE ALARM is powered by 120 VAC coming from standard wall outlets and is transformed to 11 VDC Installing a 9 Volt battery provides battery back up Tools Supplies and Requirements for Insta...

Page 85: ...auxiliary contacts leave cover off until step 3 is completed If you are not using them replace the access cover Fig 4 Installation of the Oil Tector Remote Alarm Continued Fig 1 Fig 2 Fig 3 Fig 4 Remove Cover To Insert 9v Battery Replace Yearly Auxiliary Contacts Inside Remove Cover To Insert 9v Battery Replace Yearly Auxiliary Contacts Inside 2 Determine mounting location for the Oil Tector Remot...

Page 86: ...ccess cover See Step 4 Caution When installing wires route all wires away from sharp objects internal components Fig 9 4 Use a needlenose pliers to remove the desired break away tabs from the access cover Fig 10 Lightly pull and twist off tab s Replace access cover and run wires through the break aways Fig 11 Remove Cover To Insert 9v Battery Replace Yearly Auxiliary Contacts Inside Remove Cover T...

Page 87: ...he alarm to O in the panel W on the alarm to W in the panel Use 18 awg 3 conductor cable CAUTION The auxiliary cotacts are low voltage wires and cannot be run in a conduit with High voltage wires 6 Plug in the power supply into a 120VAC 50 60 HZ standard wall outlet The green Normal light should come on 5 ft max 7 Test the system by pressing the Alarm Test button The buzzer the red High Water ligh...

Page 88: ...xiliary contacts C W will close and the remote alarm will activate 3 Press down and hold the tact switch on the circuit board Fig 2 while lowering the sensor probe into the bucket of water slowly so that the longest probe and the middle probe are immersed in water Fig 3 the pump will activate Continue to lower sensor probe so that water touches the shortest probe Fig 5 the HIGH WATER indicator wil...

Page 89: ...anel are 5mm X 20mm 1 amp for F1 Spare fuses are included for your convenience 4 Every year replace 9 Volt Battery in Remote Alarm Trouble Shooting Symptom Possible Cause Action Pump does not run Panel Power Cord Unplugged Plug in Outlet Check Power Pump not plugged into panel Plug pump to panel plug Defective Contactor Replace Contactor Loose level sensor wires Tighten connections Pump failure Re...

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