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5

 Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician.

 “Risk of electrical shock”

  Do not remove power supply cord and strain relief or connect conduit directly to the pump.

CAUTION

   Power cords, sensor cords, and float cords all must be sealed to prevent gases from the basin entering the control panel.

INSTRUCTIONS FOR CHECKING ROTATION OF THREE PHASE UNITS

It is very important that these units be connected for proper rotation.  Since no rotating parts are visible without removing the pump from the pit, the rotation on 
3 phase units should be checked before installation into the pit as follows:

After the proper electrical connections are made, momentarily energize the pump observing the direction of kick back due to starting torque. The rotation is correct 
if the kick back is in the opposite direction of the rotation arrow. If the rotation is not correct, disconnect power and switch any two power leads. Turn power back 
on and retest for proper rotation.

DOUBLE SEAL PUMPS

(1)  Double seal pumps offer extra motion protection from damage caused by seal failure. 
(2)  Pumps should be serviced on a periodic preventative maintenance schedule.
(3)  Oil in the motor housing and lower seal cavity must be checked when pump is serviced. If oil from the motor housing contains water or other contaminations, 

both seals should be replaced during maintenance. Always replace with new factory recommended oil and service parts. All warranty repairs must be made 
by Zoeller Authorized Service Stations.

CONTROL PANELS

These pumps are nonautomatic. They require a control panel. A motor starter circuit, control circuit, and alarm circuit within the panel are standard features. 

Outdoor enclosures and alternating relays are often required. Variable level float switches are the most common level sensing device. The following should be noted.

(1)  Single phase units have externally mounted capacitors and starting relays. Your control panel should have provisions for mounting these starting components.  
(2)  All pumps require overload protection in panel. Use with approved motor control that matches motor input in full load amperes with overload element(s) 

selected or adjusted in accordance with control instructions.

(3)  Hazardous Location pumps require panels that offer intrinsically safe relays and all other NEC requirements must be followed (see Article 500, 501 & 502 plus 

any others that apply.)

Pump Wiring Instructions

Three phase pumps are nonautomatic. To operate automatically, a control panel 
is required. Follow the instructions provided with the panel to wire the system.

Before installing a pump, check the pump rotation to insure that wiring has been 
connected properly to power source, and that the green lead of power cord (See 
wiring diagram), is connected to a valid ground, Momentarily energize the pump, 
observing the directions of kick back due to starting torque. Rotation is correct 
if kick back is in the opposite direction of rotation arrow on the pump casing. 
If rotation is not correct, switching of any two power leads other than ground, 
should provide the proper rotation.

The above wiring diagram shows a typical hookup for a 230 volt, 3 phase pump, 

two variable level float switches, and a magnetic starter.  It is not intended that 
this diagram cover all applications.  See wiring diagram supplied with specific 

electrical controllers and panels.

ZEPA0036

OL

OL

OL

STARTER

MAGNETIC

IS REQUIRED

CIRCUIT TRANSFORMER

3 PHASE A CONTROL

NOTE - FOR 460 VOLT

FLOAT SWITCH

"OFF"

FLOAT SWITCH

"ON"

L3

L2

L1

2

3

MOTOR

PUMP

T3

T2

T1

OL

M

230 VOLTS, 60 HZ., 3 PH

TYPICAL WIRING DIAGRAM

Three Phase Installation

TYPICAL 3-PHASE  WIRING DIAGRAM

T3 

T2 

T1 

L3 

L2 

L1 

POWER CABLE 

3 PHASE MOTOR 

3ø VAC 

ZEPA0038F

“600 SERIES” FOUR CONDUCTOR AWG. POWER CORD SIZE

MODEL

BHP

230 / 1 PH

200 / 3 PH

230 / 3 PH

460 / 3 PH

575 / 3 PH

611

1

12 AWG.

12 AWG.

12 AWG.

12 AWG.

12 AWG.

621

1.5

12 AWG.

12 AWG.

12 AWG.

12 AWG.

12 AWG.

631

2

12 AWG.

12 AWG.

12 AWG.

12 AWG.

12 AWG.

641

3

12 AWG.

12 AWG.

12 AWG.

12 AWG.

12 AWG.

651

5

8 AWG.

12 AWG.

12 AWG.

12 AWG.

12 AWG.

661

7.5

N/A

8 AWG.

8 AWG.

12 AWG.

12 AWG.

Approximate cord diameter per gauge

12/4 AWG.

.64"

8/4 AWG.

.93"

© Copyright 2023 Zoeller

®

 Co. All rights reserved.

Summary of Contents for E611

Page 1: ...l on 600 Series pumps Should further assistance be necessary please call our Product Support Department at 1 800 928 PUMP 7867 Table of Contents Safety Instructions 1 Limited Warranty 2 Performance Da...

Page 2: ...ther liability in connection with our products Contact Manufacturer at 3649 Cane Run Road Louisville Kentucky 40211 Attention Customer Service Department to obtain any needed repair or replacement of...

Page 3: ...ver sufficient voltage to the pump motor But more importantly they could present a safety hazard if the insulation were to become damaged or the connection end were to fall into the sump 4 Make sure t...

Page 4: ...ump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmosphere through vent pipe per Local and State codes 8 Secure power cord to avoid entanglement with v...

Page 5: ...for mounting these starting components 2 All pumps require overload protection in panel Use with approved motor control that matches motor input in full load amperes with overload element s selected o...

Page 6: ...allation All single phase models require start capacitor run capacitor and relay in the circuit to start and operate properly These components can be purchased separately or prewired in Zoeller Pump C...

Page 7: ...teringabasinshouldbewearingaharnesswithsafetyrope extending to the surface so that they can be pulled out in case of asphyxiation Sewage water gives off methane and hydrogen sulfide gases both of whic...

Page 8: ...h Float travel obstructed Defective or damaged float switch Magnetic starter contacts shorted Air lock check vent hole E Pump operates but delivers little or no water Check for plugged Pump housing di...

Page 9: ...ump Company http reg zoellerpumps com N mero de modelo ___________ C digo de fecha __________ N mero de serie Bomba 1 ____________ Bomba 2 ___________ Simplex N P de Panel ___________________________...

Page 10: ...nto lodo alquitr n hidrocarburos derivados de hidrocarburos aceite gasolina solventes etc u otras sustancias abrasivas o corrosivas toallas para lavar o productos sanitarios femeninos etc en todas las...

Page 11: ...s bombas sumergibles con capacidad para manejar desechos s lidos de diferentes tama os tengan un dise o para entrada en la parte inferior de modo que se reduzcan los atascos y las fallas del sello Si...

Page 12: ...or de la bomba NOTA Elagujerodeber estardebajodelacubiertadel contenedorylimpiarseperi dicamente Durantelosperiodos de funcionamiento de la bomba se ver un chorro de agua que sale del respiradero Perf...

Page 13: ...eber ncumplirsetodoslosdem srequerimien tos de la NEC consulte los art culos 500 501 y 502 y los dem s que correspondan Instrucciones de cableado Las bombas trif sicas no son autom ticas Para su opera...

Page 14: ...631 641 651 Y 611 621 CON REL GE DESPU S DEL 10 1 07 Roc e una capa de aceite anticorrosivo a las superficies que no est n pintadas El impulsor debe girarse cada seis meses para mantener los sellos l...

Page 15: ...da de seguridad que llegue hasta la superficie para poder sacarlas en caso de asfixia Las aguas negras despiden gas metano y sulfuro de hidr geno que pueden ser altamente t xicos Lainstalaci nyrevisi...

Page 16: ...quema el fusible Voltaje incorecto Fuente de poder desbalanceada Rotaci n incorrecta del motor Carga baja o nagativa Temperatura del agua demasiado alta El impulsor o el sello est n pegados mec nicam...

Page 17: ...CAUSENT des blessures corporelles graves la mort ou des dommages mat riels importants Il avertit des dangers qui PEUVENT causer des blessures corporelles graves la mort ou des dommages mat riels impor...

Page 18: ...ter la responsabilit en notre nom pour nos produits Prendre contact avec le Fabricant 3649 Cane Run Road Louisville KY 40211 Attention Customer Support pour obtenir des r parations des pi ces de rempl...

Page 19: ...gues ou de trop faible capacit ne fournissent pas la tension n cessaire au moteur de la pompe et ellespeuvent tredangereusessil isolantestendommag ousil extr mit avec le branchement tombe dans un endr...

Page 20: ...ompe dispose d un trou d vent 7 Doit tre nettoy avant le etretien Les gaz et les odeurs rejet s dansl atmosph reparletuyaud ventd apr slescodeslocaux et nationaux 8 S curiser le cordon d alimentation...

Page 21: ...les ressources n cessaires l installation de ces composantes de d marrage 2 Toutes les pompes n cessitent une protection de surcharge dans le panneau N utiliser qu avec une commande moteur quivalente...

Page 22: ...er une d formation permanente Installation monophas e Tous les mod les monophas s n cessitent un condensateur de d marrage un condensateur de fonctionnement et un relai dans le circuit afin de d marre...

Page 23: ...deux tre fortement toxiques L installation et la v rification de l quipement lectrique doivent tre faites par un lectricien qualifi Il ne faut jamais soulever la pompe par le cordon d alimentation AVE...

Page 24: ...de blocage de l impulseur CAUSES FR QUENTES B Le moteur surchauffe et d clenche la surcharge ou grille un fusible Mauvaise tension Source d alimentation d s quilibr e Mauvaise rotation du moteur Press...

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