Zetor Proxima HS 100 Operator'S Manual Download | Manualshive

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Preventive daily maintenance

Fuel system leaks

Engine oil level

Cooling system

Perform this maintenance daily or after every 8 - 10 hours
of operation at the latest.

G4

Check the fuel system for leaks, including the fuel tank.
Repair any leaks immediately. The hole for draining dirt
from the fuel tank is found in its bottom.

P11NC103

After unscrewing and removing the oil dip-stick check the
oil quantity in the engine and then check the connection of
the engine lubrication system for leaks. Maintain the oil
level between the dipstick marks.

E6g

Check the connections of the engine cooling system for
leaks and the coolant quantity in the expansion tank.
Replenish the missing quantity up to the upper mark
indicated MAX. The minimum acceptable cooling liquid
level is indicated by the MIN mark.

Only release the overpressure plug when the

coolant has cooled down! There is a danger of

scalding!

G751a

PREVENTIVE DAILY SERVICE

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Summary of Contents for Proxima HS 100

Page 1: ...Tractor is Zetor Since 1946 OPERATOR S MANUAL PROXIMA HS 06 2017 100 110 120 0 06 6 201 2017 7 100 110 120 ...

Page 2: ... and get a perfect overview of how to use the tractor with maximum efficiency during various kinds of work If you observe the rules of tractor operation and maintenance and driving safety your new tractor will become your reliable and long term friend The manufacturer of the tractor wishes you thousands of hours of satisfactory work ZETOR Brno The technical specifications and information about the...

Page 3: ...2 ...

Page 4: ...steering 24 Air cleaner 24 Cab filtration 25 Hitches 25 Inspection of fouling of coolers 25 After work with front implements and in case of cooler clogging 25 Tyres and wheels 26 Short functional test 26 Acquaintance with tractor 27 Safety cab 27 Opening doors from the outside 27 Opening the door from the inside 27 Rear window 28 Side window 28 Emergency exits 28 Sun screen 28 Shelf 29 Tools box 2...

Page 5: ...tput shaft 45 Lever of hand brake and hitch for single axle trailer 45 Battery disconnector 46 Fuel tank 46 Fuel tank drain plug 46 Urea tank 47 Instrument panel 49 Instrument panel signal lamps 49 Instrument panel instruments 50 Instrument panel buttons 50 Display description 51 Change of the look of display 51 Change in the display contrast 51 Display change of display 51 The average speed and t...

Page 6: ...eating 82 Error signalling 82 Indication of the limitation of the engine power and engine revolutions 82 Diesel particle filter 83 Filter of solid particles indication of operation and failures of the system 83 Diesel particle filter regeneration 84 Gear shifting 85 Reversing lever 85 Reversing lever position signalization 85 Driver s seat safety switch 86 Shifting road and reduced speeds 86 Gear ...

Page 7: ...ing of a single axle trailer 103 Uncoupling of a single axle trailer 104 Hook of the mounting for a single axle trailer 104 Coupling with a trailer or semi trailer 104 Maximum permissible vertical static load of hitches for trailers and semi trailers 105 P T O drive of agricultural machines 107 Work with PTO shaft 107 Front and rear PTO shaft control 107 Display of revolutions of the PTO shaft 108...

Page 8: ... working with the three point hitch 137 Height adjustment of the lifting draw bars 138 Fixed and free position of the lower hydraulic draw bars 138 Limiting draw bars 138 Upper pull rod 139 Selection of holes in the bracket 139 Lower draw bar with slipping out end pieces 140 Lower draw bar with CBM hooks 140 Securing lower draw bars with CBM hooks 140 Front three point hitch 140 Controlling front ...

Page 9: ...in the rear axle gantries 164 Oil for the front driving axle 164 Oil for the hydrostatic steering of the tractors 164 Specification of oils for Zetor engines equipped by diesel particle filter 164 Specification of the oil for the gearbox housing and the final drive housing 164 Specification of the oil for the portals 165 Specification of oil for the front driving axle 165 Specification of oil for ...

Page 10: ... active carbon 181 Carbon filter installation instructions 181 Air conditioning maintenance 182 Draining condensate from the air reservoir 182 Checking the air systems for leaks 182 Working pressure of air brakes 183 Maintenance and treatment of tyres 183 Storing the tractor 183 Diesel particle filter maintenance 183 Adjustment 185 Cogged belt tension 185 Bleeding of tractor brake system 185 1 Ble...

Page 11: ...ctor 40 km h 198 Backward travelling speed of the tractor 40 km h 199 Rear independent PTO shaft rotation 199 Speed of the Zuidberg front PTO 200 Clearance circle and turning circle diameter 200 Calculation of tractor load limit 201 Index 205 CONTENTS 10 ...

Page 12: ... 4 Tractor serial number When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be written in the frames below Tractor type Tractor serial number Engine serial number LOCATION OF SERIAL NUMBERS 11 ...

Page 13: ...The right left front and back indications refer to the driving direction of the tractor G3 LOCATION OF SERIAL NUMBERS 12 ...

Page 14: ... symbol refers to optional tractor accessories installed by the manufacturer on the customer s request Instruction manual s passages related only to models equipped with DPF diesel particle filter are labelled with this symbol Accessories that are not installed by the manufacturer in the standard way or optionally on the customer s request in the production plant cannot be subject to a claim Gener...

Page 15: ...when driving on a slope and muddy sandy icy or uneven ground z Observe the maximum specified inclination angle i e 12 z Respect the total permissible weight of the tractor and trailer specified on the data plate of the tractor or on the rear wheel mud guard z Do not use the differential lock when driving into a bend z It is forbidden to get into and out of a moving tractor z When driving the tract...

Page 16: ...ight hand side door pay attention being in space of shifting lever and hand throttle control z Brake the tractor with parking brake before leaving tractor with running engine z Before leaving the tractor do not forget to secure the tractor by manual brake Engaging a gear does not secure the tractor against rozjetím clutch is disengaged remove the key from the switchbox and lock the cabin With stop...

Page 17: ...r the end of their service life you must observe relevant provisions of valid acts and implementation directives of these acts of the country where the tractor is used The last seller of the tractor is obliged in accordance with the Waste Act to inform the consumer during the sale of the tractor about the way of collection of some used parts of the tractor This is the case of oil and other operati...

Page 18: ...an the tractor thoroughly from chemically aggressive substances and neutralize them after the termination of the work according to the manufacturer s instructions Driver s seat If the driver s seat is equipped with a safety belt this retaining system must be used during operation of the tractor Front passenger s seat notification Protection of cab against aerosols ATTENTION Transportation of perso...

Page 19: ...lts of measurement on testing bench are listed in the following table pursuant to directive 78 764 EEC The value a wS is an adjusted value of effective acceleration balanced according to vibration movement The following table is valid for all type series of Zetor tractors 1 Values corresponding to driver s weight of 50 kg 2 Values corresponding to driver s weight of 120 kg Aggregation tractor mach...

Page 20: ...are equipped with cab roof according to point 2 From safety reasons series ZETOR tractors supplied without front end loader with standard roof pursuant to point 1 must not be equipped or used with front end loader In case of additional front end loader assembly it is necessary to equip tractor with cab roof pursuant to point 2 Only front end loaders approved by ZETOR TRACTORS may be mounted to ZET...

Page 21: ...observe special instructions related to accidents prevention and general rules related to technical safety la bour medicine labour hygiene and regulation defining operation on roads z The manufacturer does not bear any responsibility for any potential damage incurred as a result of changes conducted on the loader without their consent z Do not ever adjust the front end loader by yourselves and do ...

Page 22: ...can be mounted to ZETOR tractors In case of additional assembly of further tractor equipment for working in the woods full responsibility is borne by the supplier and manufacturer of the protective structure that all the safety regulations e g OPS FOPS all the conditions of homologation e g the area of driver s view lighting parameters permissible weight etc are met same as for the provision of du...

Page 23: ...NOTES 22 ...

Page 24: ...the oil dip stick check the oil quantity in the engine and then check the connection of the engine lubrication system for leaks Maintain the oil level between the dipstick marks E6g Check the connections of the engine cooling system for leaks and the coolant quantity in the expansion tank Replenish the missing quantity up to the upper mark indicated MAX The minimum acceptable cooling liquid level ...

Page 25: ...ffectiveness of brakes of the tractor with a trailer Trailer hydraulic brakes Check tightness of hydraulic brakes of the trailer and effectiveness of brakes of the tractor with a trailer G9 z Check the oil level in the hydrostatic steering tank z Check the tightening of screws and nuts of the steering rods and levers z Check the condition of all the hoses of the hydraulic steering circuit for dama...

Page 26: ... out or blowing with compressed air Do the cleaning or replacement of the filter elements after removing the covering grills in the roof overhang At the customer s request we supply filters with active carbon Don t clean the filter don t flush it with compressed air F_02_9 Check the condition of the hitching and attachment systems of the tractor and trailer F18 After work with front implements Che...

Page 27: ...d value Check and if necessary retighten the bolts of the front and rear wheels Never drive with loose wheel bolts G11 After starting the engine check whether the hydrostatic steering failure engine lubrication and charging indicators have gone off Verify the function of the hydraulic steering circuits and check them for leaks P15N032 PREVENTIVE DAILY SERVICE 26 ...

Page 28: ...r care in the area of gears lever and manual fuel control lever G101 Left cabin door is lockable from the outside Right door of the cabin are equipped only with a button from the outside After unlocking and pressing the button of the lock the door opens by pulling the handle C120 1 Lever for opening the door from the inside 2 Lever for opening the door from the inside The door is held by a gas str...

Page 29: ...025 The window is secured in the partly open position with a plastic latch You can open the door by lifting the latch towards yourself upwards and pushing it into the groove Then the window will be secured in the fixed position C123 In case of overturning of the tractor or blocking the exit from the tractor use the left or the right door the rear opening window or the roof opening window as emerge...

Page 30: ...he right mudguard FH12N025 The tools box is located on the right side of the driver s seat P15n019 On the right rear panel there are the three pin socket 12V and the firer P15n020 To be turned on and off by means of a button marked with the arrow F13BN014 ACQUAINTANCE WITH TRACTOR 29 ...

Page 31: ... seat in the direction of an arrow 4 Before the drive or starting the work adjust rear view mirrors so that they enable to monitor the whole drive way or working field F_02_12 Aggregation opening serves for cabelling or Bowden control of aggregated tools placement Pull to protrude the part of sealing of rear window in upward direction Put the aggregated tool control through the originated hole Ins...

Page 32: ... of rear seat cover Spring stroke is 120 mm Do not adjust the seat when driving Danger of accident C131 The seat can be longitudinally adjusted within range 75 mm 11 positions after unlocking of left hand side lever C132 Vertical seat adjustment is done by the right hand side lever from the middle position to two marginal positions within range 30 mm C133 ACQUAINTANCE WITH TRACTOR 31 ...

Page 33: ...e controller to the lower position to lock it 8 The seat height adjustment and seat suspension adjustment according to the weight of the driver push the controller to increase the air pressure in the pneumatic suspension of the seat when the driver s weight is bigger pull the controller to decrease the air pressure in the pneumatic suspension of the seat at the lower weight of the driver Driver s ...

Page 34: ...y pressing the lever 1 in the opposite direction than shown by the arrow W1 Tilting column of steering wheel enables variable setting of position of the steering wheel both in terms of angle and height Height setting of steering wheel The setting is done by protrusion or retracting the steering wheel after unlocking arrestment by turning a lever 1 in the direction of an arrow After setting the ste...

Page 35: ...abin F13BN009 a heating valve closed b heating valve opened F_02_16_a 0 ventilator off 1 slowly run of ventilator 2 medium run of ventilator 3 maximum run of ventilator F_02_16_b Do engagement and disengagement of air condition system function by switching the switch with a symbol of snow flake C You will set the air condition system going by pressing the switch the symbol of snow flake lights up ...

Page 36: ... F11N009 Proceed accordingly 1 Turn the heating valve control A to the position on the right fully opened heating valve 2 Set air circulation in cabin control D to the position of inner circulation 3 Select applicable gear of the ventilator run position 1 2 3 by ventilator control B 4 Set the expiration under the requested angle to avoid direct fanning of the people in the cabin 5 After heating th...

Page 37: ...hen spraying pesticides and using the heating filter with active carbon the recirculation controller should be in position air is drawn into from the outside and the fan controller should be in the position fan maximum work to create overpressure in the cabin F_02_19 Immediately after cooling the cabin and lowering the inner temperature on the required values we recommend the following Switch over...

Page 38: ...n checked Used filters must be damaged in specialized collection centres When spraying pesticides and using heating filters with active carbon the recirculation control must be in the position of air sucked from the outside and the ventilator control maximum ventilator run for creating surplus pressure in the cabin When spraying pesticides increased care should be taken when entering or exiting th...

Page 39: ... the front wiper and control of the front washer are located on the right column of the cabin The double speed engine of the front wiper is controlled by the two position switch of the front wiper The windshield washer is activated after pressing the switch of the front double speed wiper located on the right column of the cabin The maximum time of continuous operation of the washer pump is 20 s W...

Page 40: ...zle is situated in the upper part of the hood and is adjustable by needle or steel wire of maximum diameter 0 8 mm C128 Windshield washer tank is placed on the rear wall of the cabin from the outside side The washer tank capacity is 2 5 litres In summer the reservoir should be filled with distilled water or mixture for washers Antifreeze mixture for washers must be used in winter season for fillin...

Page 41: ...ng lamp function is signalized by a lit symbol on a switch e Warning lights switch f Front drive axle button Engaged front drive axle is signalized by lit symbol on a switch g Beacon switch off on h Working lights in the grill of the bonnet switch off on i Preselection of torque multiplier switch j Differential lock button k Switch box l Direction lights lower beam head lights head lights and horn...

Page 42: ... lights is signalized by interrupted blinking control on the dashboard F58 a roof lights on b roof lights off The switch controls the illumination in the grill or in the roof of the cabin of the tractor Use the lights in the roof of the cabin only when tools covering headlights in the grill is attached in front three point hitch A lit symbol on the switch signalizes light on in the roof Headlights...

Page 43: ...ous position after loosing Illuminating of the symbol on the switch indicates that the differential lock is engaged The differential lock is automatically disengaged after pressing the brake pedals At tractors equipped with front driving axle equipped with engageable differential lock this is engaged simultaneously with the rear differential lock engaging C157 a Pre selection controller off b Pre ...

Page 44: ...connected to all the equipment excluding starter The key is in this position with the engine running S44 Starter and supply of all equipment is connected in this position apart from wipers washer cab ventilator and air condition After starting the key automatically returns back to I position S45 a idle run b maximum supply The lever enables to set engine revolutions in the whole range a to b C15N0...

Page 45: ... front driving lever in the front N neutral R back driving lever at the back X212a main gear shifting lever 1 button for disengaging clutch on the head of gear shifting 2 buttons of shifting individual gears of multiplier FH12N037 Reverse can be shifted only using the reversing lever The scheme is attached in the left lower corner of the windscreen E148a ACQUAINTANCE WITH TRACTOR 44 ...

Page 46: ...up or pushing down the lever The tractor can be equipped optionally by 6 8 or 21 groove termination of the output shaft Shifting of 540 and 1 000 or 540E min 1 is possible regardless to the number of grooves on the installed termination Speed of the output shaft and type of the termination shall be chosen depending on the prescribed speed of the aggregated machine a 1 000 min 1 or 540E min 1 b 540...

Page 47: ... During long time shutdown repairs failure or crash immediately disconnect the battery by means of the battery switch Battery switch is located on the left hand tractor side in front of the cab A battery connected B battery disconnected E157 The fuel tank is fitted at the right hand tractor side A plastic tank of 190 litres volume is mounted as a standard for all types of tractors Do not step on t...

Page 48: ...Urea tank The tank for urea is located in the right side of the tractor and is equipped with the blue plug of the filling hole The tank volume is 30 litres PW15N019 ACQUAINTANCE WITH TRACTOR 47 ...

Page 49: ...NOTES 48 ...

Page 50: ...g signal lamp yellow Lights up with air filter clogging 11 Urea level signal lamp red orange 12 SCR signal lamp red 13 SCR signal lamp orange 14 Indicator red of a failure in the hydrostatic control system It lights with engine operation in hydrostatic control failure When the engine is at standstill it must be lit 15 Signal lamp of tractor right direction lights green 16 the signal lamp of the di...

Page 51: ...e achieved 3 Indicator of engine revolutions at which nominal revolutions of the rear PTO at standard revolutions of the rear PTO shaft are achieved E display Instrument panel buttons A Rolling up in the menu button B Rolling down in the menu button C Entry to the menu button confirming items on the menu D LCD backlight inversion button E Reset button hours of operation and km F Change of display ...

Page 52: ...witch 4 engagement of differential locks 5 maintenance interval exceeded 6 shifting lever position reversing F driving forward N neutral R reversing 7 main field of display 8 secondary field of display PW15N001 The change of look of display from display 1 to display 2 can be done by pressing a button A PW15N002 The display contrast of main screens can be changed using the arrows A and B P15N067 By...

Page 53: ...urrent time in 24 hour format is displayed PW15N003 There are data regarding PTO shafts in this screen 1 Front PTO shaft revolutions if the shaft is activated 2 Rear PTO shaft revolutions when the shaft is switched on 3 Tractor travel speed PW15N004 In the main field 1 the total moto hours worked by the tractor are displayed In the secondary field 2 the total moto hours worked by the tractor from ...

Page 54: ...e engine start In the secondary field 2 the immediate consumption of the fuel is displayed The entry is automatically cleared when the engine is switched off PW15N008 In the main field 1 the amount of urea in the tank is displayed The amount of the tank value from 100 to 30 is indicated in the main field as OK the values from 29 to 0 are displayed continuously as percentage of the urea tank volume...

Page 55: ...is displayed More information in chapter System of Additional Treatment of Exhaust Gases P15N065 In the main field 1 the time is displayed In the secondary field 2 the outdoor temperature is displayed PW15N011 In the main field 1 the average speed of the tractor is displayed In the secondary field 2 the average consumption of the fuel is displayed The entries are automatically cleared after two ho...

Page 56: ...eset zero the value at the beginning of the measurement The value is updated every 10 s Manual zeroing reset of data Except automatic zeroing of data these entries can be zeroed manually For manual zeroing of data the tractor must be with the engine not started and with the key of the switch box in the position I Select display of the corresponding main screen using the button F Zero the entry by ...

Page 57: ...rs of the tractor 1 remaining to the maintenance date is displayed on the display Exceeding the service interval If the tractor is not braked by a manual brake a warning is displayed on a display letter P in a circle and at the same time a sound signal is heard See the chapter Driving operation for more Brake the tractor by a manual brake FH12N039 In case of exceeding the service interval the main...

Page 58: ...d by switching the corresponding signal lamp acoustic signal and error message in the instrument panel display If the error is indicated the signal lamp still glows even though the display is switched to the next display If the error is not eliminated or the indicated state has not returned to a normal state the corresponding signal lamp glows when the tractor is switched off the key in the switch...

Page 59: ...play of the defect is minimized into the main field All the tractor s functions remain active it can happen that some of the functions is not undepreciated The state is indicated by the signal lamp If this situation occurs finish the work and contact the service centre C Serious defects of the system If a serious defect occurs the display is backlighted in red there is a label STOP The display can...

Page 60: ...u will enter the service menu by a longer pressing of A button The selection of items to be done by B and C buttons The selected item is marked by an arrow 1 Exit from service menu By buttons B and C select an item EXIT and press A button P15N047 Service menu 1 Failures history for servicing purposes 2 Machined area 3 Calibration 4 Language selection 5 Exit service menu P15N046 INSTRUMENT PANEL 59...

Page 61: ...roll between individuals defects 1 sequence number 2 defect code 3 code of defect specification 4 number of defect repetitions Return to the main screen by pressing button C ENTER Display setting language mutation Enter the service menu Use buttons B and C to select the item LANGUAGE and press button A ENTER By successive pressing of button A ENTER available language mutations are successively dis...

Page 62: ...actor to the beginning of the 100 metre track enter the service menu by pressing A button select the item 1 by B and C buttons and by pressing A button go to calibration menu select the item 2 by B and C buttons and move to the speed menu by pressing A button select an item 4 by B and C buttons and by pressing the A button move to the following menu The item 3 serves only for setting the travellin...

Page 63: ...TION menu b Use the buttons B and C to select the item SETTING OF PTO SPEED indicated with the arrow b and by pressing the button A ENTER you enter the next screen c Screen for setting the rear PTO shaft speed Use the buttons B and C to select the corresponding shift speed of the PTO shaft Confirm the setting with the button A ENTER The correct shift PTO speed must be chosen for proper display of ...

Page 64: ...y successive pressing of button A ENTER we change the value of hours in the display changes are displayed directly in the position 5 Use buttons B and C to select the item minutes 2 by successive pressing of button A ENTER we change the value of minutes in the display changes are displayed directly in the position 6 Use buttons B and C to select the item STORE AND RETURN 3 to confirm changes in th...

Page 65: ...tion of regeneration of the DPF filter for safety reasons only Enter the menu of the engine setting by long pressing the button A on the instrument panel The service menu screen b is displayed To enter the engine setting c choose the corresponding tab using the buttons B and C and confirm it by longer pressing the button A The following items are displayed on the screen 1 Automatic regeneration of...

Page 66: ...ollowing signal lamps operational protection 2 defect 3 or stop 4 and the prompt to refill urea in the tank appears in the display of the instrument panel c together with an acoustic signal Always refill the urea tank during refueling When the fuel signal lamp orange is lit up the prompt to refill the fuel appears in the display for about 3 seconds If the fuel is not refilled the prompt always app...

Page 67: ...ed stop the engine and contact the service centre If high temperature of cooling liquid is indicated warning the reaction of the system is reduced engine power by 25 High oil temperature in the gearbox C15N118 High temperature of the gear oil is indicated in several stages of warning A informative reduce the engine power B warning stop the tractor set the engine to idling until the temperature of ...

Page 68: ...m immediate replacement of the oil filter cartridge of the gearbox distributor see chapter Maintenance Guidelines Full pushing filter of the hydraulics C15N122 The full oil filter of the hydraulics is indicated in several stages of warning A informative it will be necessary to perform replacement of the oil filter cartridge of the hydraulics see chapter Maintenance Guidelines B warning it is neces...

Page 69: ...NOTES 68 ...

Page 70: ...mount of NOx in the exhaust gases At the same time the reduction agent injected into the exhaust system reacts in SCR catalyst with NOx emissions contained in exhaust gases which are reduced to nitrogen N2 and water H2O The control of the injected amount of urea is performed using the control unit itself in connection with the control unit of the engine To ensure proper functioning of the system s...

Page 71: ...f the orange signal lamp of the diesel particulate filter by the subsequent acoustic signal and by the corresponding error code on the display of the instrument panel If this situation occurs increase the engine load and continue in your work until the orange signal lamp of the diesel particulate filter is deactivated and the acoustic signal stops By increasing the engine load the temperature of e...

Page 72: ... the engine power can be reduced The catalytic reduction is stopped and the amount of harmful emissions in exhaust gases is increased When urea is added in the tank the catalytic reduction is restored Operation of the tractor without the SCR selective catalytic reduction system is prohibited Conditions for proper functioning of the system temperature of cooling liquid must be higher than 60 C work...

Page 73: ...ore vessels Urea freezes below the temperature of 11 C To ensure proper functioning of the SCR system urea with the concentration of 32 5 must be used Principles for safe handling of urea AUS 32 DEF Contact with skin Prolonged or repeated contact may cause skin irritation Contact with eyes Prolonged or repeated contact may cause eye irritation Rinse eyes with plenty of water for at least 15 minute...

Page 74: ...rument panel and by the subsequent acoustic signal If the error is not eliminated it is indicated every time when the engine is started The reason for the indication may be in not meeting the required amount of NOx in exhaust gases defect of the urea injection system or bad urea quality According to the severity of the error message the warning signal lamp 3 or the stop signal lamp 4 are activated...

Page 75: ...n the instrument panel 2 x 3 s 1st degree of limitation less than 5 orange signal lamp flashes 1 Hz Continuous display The prompt disappears after pressing any button on the instrument panel 2 x 3 s reduction of power by 25 2nd degree of limitation less than 3 red signal lamp flashes 2 Hz Continuous display 2 x 3 s reduction of power by 50 limitation of max engine revolutions to ca 1 250 rpm Error...

Page 76: ...7 68 EC or 1 5 h for Tier 4f EPA expires limitation of the engine power with continuous starting is activated Note A warning message on the display 1 or 2 is displayed according to the type of the tractor S15N046 If the serious error is not eliminated the second phase of the reduced engine power and engine revolutions is performed It is indicated to the tractor operator on the display of the instr...

Page 77: ...e filling of DPF filter with ash please contact authorized service Long term shutdown of tractor During a long term shutdown of the tractor the urea filling must be drained from the tank Before operating the tractor the urea tank must be filled with a new filling again and the urea filter element must be replaced and the urea tank must be refilled with fresh material The urea filling should not st...

Page 78: ...ol of the treatment of exhaust gases The regeneration of the filter is started in case of need when a certain level of filling of the filter with carbon black temperature of exhaust gases and engine load are reached Flashing of the green signal lamp indicates that regeneration of the diesel particulate filter is being performed S15N021 EAT REGENERATION AUTO is set in the menu for setting the engin...

Page 79: ...n of the filter regeneration b by long pressing the button A Successful activation is indicated by the activated symbol c in the upper right corner of the instrument panel display In case that the regeneration must be started a maintenance symbol is activated simultaneously with the symbol of regeneration inhibition Long term inhibition of regeneration in the order of several hours causes that the...

Page 80: ...tion 4 that the PTO switches are off If the clutch pedal is not pressed the engine cannot be started the starting interlock switch is not actuated Note Before the entire starting we recommend you to prime the fuel system with some strokes of the manual feed pump PW15N029 It is forbidden to start the tractor by short circuiting the starter clamps Start only from the driver s seat It is necessary to...

Page 81: ...e pursuant to valid legislation of the state where the tractor is operated at least prior to each winter period Starting the engine PW15N030 1 Put the key in ignition 0 position 2 Make sure the parking brake is set 3 Switch off PTO 4 Depress the clutch pedal 5 Move the reversation lever located under the steering wheel the the neutral position 6 Move the gear lever to the neutral position 7 Turn t...

Page 82: ...he signal lamp 2 glows glowing in the emergency mode is performed similarly as at low temperatures regardless the temperature of the cooling liquid If the engine is at standstill the glowing signal lamp flashes twice a second and the signal lamp 2 glows the glowing is turned off not functioning If the engine is running the glowing signal lamp glows permanently and the signal lamp 1 glows there is ...

Page 83: ...e is started the corresponding signal lamp is switched on again and the error message runs through the display 1 The signal lamp of a serious defect of the system red 2 The signal lamp of a less serious defect of the system orange 3 Operational protection signal lamp blue 4 Gearbox malfunction signal lamp dark red It glows together with any of the signal lamps indicating errors as long as the erro...

Page 84: ...neration of the diesel particulate filter is being performed Activation of the signal lamp 2 of the yellow colour on the instrument panel while the engine is running indicates that there is a less serious defect in the filter of solid particles DPF The activation of the signal lamp is accompanied by switching of the corresponding failure signal lamp acoustic signal and error message in the instrum...

Page 85: ...f the filter of solid particles DPF the temperature of exhaust gases and of the surface of the filter of solid particles is increased substantially There is an increased risk of fire or explosion during operation of the tractor in an environment with risk of fire or in an explosive environment During operation of the tractor in an environment with risk of fire or in an explosive environment when r...

Page 86: ...ering column FH12N037 The reversing lever is used to select the driving direction of the tractor forward reverse F Forward drive 24 speeds N Neutral position R Reverse drive 24 speeds The reversing gearbox offers 24 reverse speeds that are approximately as fast as the forward speeds Therefore consider well and select a suitable reverse speed for the particular character of work When the lever is s...

Page 87: ...eds Shifting of gears of the main gearbox with reduced speeds is the same as with road speeds Considering low speed of the tractor change nearly always means moving off from rest Shifting using the lever of road and reduced speeds is only possible when the tractor is in standstill G150 Depress the clutch pedal clutch disengaged At the same time release the pedal of foot fuel control and shift the ...

Page 88: ...f controlling travel clutch with the function of automatic dead start for the regular operation of tractor with dead start gear shifting or the change of the driving direction 2 Clutch control button on the head of gear shifting lever This way of control has the function of automatic switch of travel clutch When pressing the button of clutch control on the head of gear shifting lever there is rele...

Page 89: ...orward or backward the tractor starts 5 When you increase the engine revolutions simultaneously release the foot brake When depressing the clutch pedal the automatic dead start function is put off from operation Dead start of tractor in regular operation clutch pedal In regular operation use the clutch pedal only for stopping the tractor For the need of delicate inching e g when connecting the too...

Page 90: ...r changing the direction of the drive of tractor use reversing lever under the steering wheel without using the clutch pedal For changing the direction of the drive of tractor select the slowliest gear L with torque multiplier For changing the direction of the drive of tractor select lower gear with regard for the subsequent dead start and tractor load Changing the direction of drive by means of r...

Page 91: ... shifting using the clutch control button on the head of gear shifting lever Press the clutch control button on the head of gear shifting lever At the same time release foot throttle pedal and shift the applicable gear speed Release the button of clutch control clutch is being engaged and at the same time increase the engine revolutions Note Clutch pedal is always preselected to the use of button ...

Page 92: ... pre selection is switched off the gears of the multiplier can be shifted on the gear shift lever If the switch of the multiplier pre selection is switched on the gears of the multiplier are automatically shifted depending on the engine revolutions according to the pre stored values Individual engaged gears of multiplier are signalized by a sign 1 in the left upper corner of the display 3 The high...

Page 93: ...900 engine revolutions necessary for automatic multiplier shifting used in this example are purely informative in practice the number of revolutions is set by the driver according to the specific use of tractor With multiplier pre selection on it is possible to shift the multiplier gears also manually on a gear shifting lever but only within the range of set values engine revolutions i e in the ex...

Page 94: ...cally turned off Do not use the differential closure when driving around a curve Shift gears from higher to lower gears in time when travelling up the slope so as to avoid drop of engine revolutions under 800 rpm and do not allow ride leading to stopping the engine for overload C215 Travelling down the slope without en engaged gear is forbidden If you are going down a longer slope engage the lower...

Page 95: ...gage the front driving axle on roads and hard surfaces up to 15 km h travel with engaged front driving axle causes increased wearing of front tyres Permanent engagement of the front driving axle is permitted if there is a farming mechanism attached to the front suspension This condition is mentioned in the instructions manual to the respective mechanism Maximum permitted speed when driving with th...

Page 96: ...zed by alit red control bulb placed on a dashboard Tractor with braked trailer or articulated trailer with pressured drop in air pressure system under 450 kPa must not continue in transport if there is not increase in air pressure C15N092 1 clutch head of one hose brakes 2 clutch heads of two hose brakes Clutch heads after disconnection or without a connected trailer articulated trailer must be cl...

Page 97: ...s articulated trailers and control of tractor brakes is done so that the braking effect of both vehicles is synchronized Working pressure is derived by oil supplied by non switched on switched off gear pump of hydraulics Brake valve of the trailer is done by the pressure of brake fluid from main braking rollers depending on the force effecting on the brake pedal The pressure on clutch head must be...

Page 98: ... 0 position the engine is stopped P15N061 Before leaving the tractor with the safety cab do not forget to remove the key from the switching box in the 0 position in the I and II positions the key cannot be removed The tractor must be secured against accidental movement 1 The engine must be off 2 The tractor must be braked with the parking brake The engagement of a gear does not prevent the tractor...

Page 99: ...ttery recharge or a fault of the hydrostatic steering is on during normal operation of the tractor stop the tractor immediately stop the engine and contact a specialised repair shop This prevents a serious damage or breakdown of the tractor p15n063 OPERATION 98 ...

Page 100: ...fficiencies to be removed immediately you will thus prevent subsequent damage or endangered operation z Keep the same procedure also after tractor complete overhaul In first 10 hours of operation From 100 hours of operation z perform run in in traffic z tighten fastening nuts of front and rear wheels including connectionbead rim with prescribed torque G252 After drive in completion you can work wi...

Page 101: ...NOTES 100 ...

Page 102: ...ls apart It is forbidden to use tractor axles individual travelling wheels such as reeling jack when rescuing a sunken tractor NM13N023 Serves for connecting double axle or lighter single axle trailers Guidance nozzle is vertically adjustable When working with various agricultural machines it is necessary to adjust the suspension vertically or demount where necessary E302 By moving the control lev...

Page 103: ...types Fig B Swinging draw bar console Fig C Swinging draw bar console with a fixed pin Fig D Console with a ø 80 ball Disassembly fig A 1 Remove the locking screw 1 2 Secure the module against sinking release and disassemble the pins 2 3 Slide the module out of the console downwards Do the assembly in the reverse order D204 The swinging draw bar console module is located in the stage hitch console...

Page 104: ...or a single axle trailer can be equipped with a hook A that is designed for coupling of single axle trailers having poles according to the standard ISO 5692 inner diameter of the eye 50 mm and height of the eye 30 mm or pivoted pull bar B The coupling hook is lowered and lifted hydraulically using length adjustable telescopic pull rods Replacement of the hook for the pivoted pull bar C 1 Lower the...

Page 105: ...ch using the inner hydraulic circuit lever and disconnect the trailer pole eye E311 The hook of the mounting for a single axle trailer is located in the bracket on the left hand side of the cabin back wall G313 The tractor can be coupled only with a tractor trailer after matching of operating brakes of the tractor and pneumatic or hydraulic brakes of the trailer In case of coupling with a semi tra...

Page 106: ...0 000kg Hitch type Permissible vertical static load Hitch pin Ø Hitch type Permissible vertical static load Hitch pin Ø 2 000 kg 31 mm 2 000 kg 38 mm Hitch class D2 Hitch class C 2 000 kg 43 mm 2 000 kg 28 mm The maximum weight of an aggregated braked trailer or semi trailer must not exceed the value specified on the data plate of the tractor and the value specified in the technical certificate of...

Page 107: ...NOTES 106 ...

Page 108: ...ne is stopped and output shaft disengaged 5 Perform any repairs or cleaning of parts of the coupled mechanisms driven by the output shaft only when the engine is stopped output shaft disengaged and lever of shifting of dependent and independent rpm of the output shaft in position N neutral Front and rear PTO shaft control P 13N010 Engagement with minimum engine revolutions of 1 500 min 1 and disen...

Page 109: ...parameters PP15N021 Shifting is performed by the lever 1 when the tractor is in standstill a Independent speed of the output shaft rpm of the shaft depends on rpm of the engine n Neutral position Use this position to facilitate connection of the farming mechanism propeller shaft The terminal of the rear output shaft is freely rotable b Dependent speed of the output shaft rpm and direction of rotat...

Page 110: ...y means of buttons 1 the operator must stand beyond the space of the connected tools not to be caught or injured The tractor is equipped with six or twenty one splined replaceable end point of rear PTO shaft Replacement procedure 1 Use safety ring pliers to demount a safety ring 1 2 Remove replaceable end point by pulling in the direction of an arrow 2 3 Mount the end point in an opposite way pay ...

Page 111: ... PTO shaft dependent revolutions PP15N019 Number and sense of revolutions depends on the shifted gear and position of the reversion lever In the mode dependent revolutions there is no influence of the position of the reduction lever on the number of revolutions of the rear PTO When the tractor is not going with its engine running A move the gear shift lever of dependent and independent engine spee...

Page 112: ...nst the direction of engine revolutions on request F_02_64 Drive of machines with greater inertia masses crushers rotary harrows reaping machines etc Output shaft Transferred power front 1 000 min 1 60 kW rear 1 000 min 1 full engine power 540 min 1 full engine power 540E min 1 full engine power Cardan shaft for drive of these machines must be equipped with the so called freewheel clutch which ens...

Page 113: ...NOTES 112 ...

Page 114: ...o as electrohydraulics EHR the description of functions in a separate chapter 1 Rear three point hitch control internal hydraulic circuit 2 External hydraulic circuit control It consists of the inner and outer circuits Gear pump is the source of pressure oil Oil is taken from reservoir shared by gearbox and transmission Hydraulic pump cannot be switched off If the engine is working the pump is on ...

Page 115: ...er every disconnection of quick couplers this residual oil must be removed with any textile material Quick couplings with drip collection Working area in flat terrain Max amount of oil taken 20 liters Gearbox filling standard filling Working area in a slope Max amount of oil taken 13 liters Gearbox filling standard filling Working area in flat terrain Max amount of oil taken 27 liters Gearbox fill...

Page 116: ...d to use quick couplers 1 and 2 where the hydraulic engine is protected by the kick out function from overload This function stops the hydraulic engine if pressure in the filling arm exceeds 17 MPa If the hydraulic engine is connected to quick couplers of different sections both arms must be equipped with safety valves which can be relied on to restrict high pressure peaks during run out Connect t...

Page 117: ...Lever a is locked in this position In case pressure exceeds 16 5 MPa when connected to quick coupler 1 lever a automatically returns to N position kick out function 2 Pressure in quick coupler 2 Quick coupler 1 is connected with the drain Lever a is locked in this position In case pressure exceeds 16 5 MPa when connected to quick coupler 2 lever a automatically returns to N position kick out funct...

Page 118: ...ol connected to the three point hitch is automatically being adjusted depending on changing soil resistance All the regulations can also be used when working with a tool equipped with a support wheel in so called free floating position Controlling the inner hydraulic circuit Hydraulics control panel is located in the area of the right wing Controlling the rear three point hitch is enabled by the i...

Page 119: ...ree point hitch b After pushing the lever towards you the lever can be moved over the adjustable stop P 11N009 Three point hitch lowering speed control 3 selects the speed of lowering the arms of the rear three point hitch Turning the knob in b direction reduces the lowering speed of the arms of the rear three point hitch turning it in a direction increases the speed If the knob is turned in b dir...

Page 120: ...ected to the rear three point hitch always use position regulation To raise tools into transport position turn the three point hitch lowering speed control knob 3 in the direction shown by the arrow up to the stop point which results in interrupting the oil flow in hydraulics Should tools connected to the rear three point hitch not be lowered check the position of the speed lowering control knob 3...

Page 121: ... point hitch may start oscillating under the influence of changing soil resistance To reduce oscillation set lower hydraulic system sensitivity by turning the control knob 4 in b direction Mixed regulation of lifting the rear three point hitch P 11N010 Mixed regulation of lifting the rear three point hitch means that the tool connected to the rear three point hitch is automatically being adjusted ...

Page 122: ...rrows moving the lever is restricted with a link By repeating this procedure hydraulic arms are lowered in small steps Raising hydraulic arms img C Move lever 3 in the direction shown by the arrows moving the lever is restricted with a link By repeating this procedure hydraulic arms are raised in small steps If the lifting device controlled by exterior controls is loaded movement of the lower draw...

Page 123: ...ont three point hitch use lever b to control it When the front three point hitch is used quick couplers cannot be connected as they are pressured together with the front three point hitch When you finish using the front three point hitch and want to use the section with quick couplers 3 and 4 with connection to the front three point hitch raise the arms of the front three point hitch to the transp...

Page 124: ... out function P Floating position Both quick couplers 1 and 2 are connected with the drain and oil is free to flow in both directions Lever a is locked in this position N Neutral position Quick coupler drives 3 and 4 are closed and oil in the hydraulic appliance connected is blocked Lever b is locked in this position 3 Pressure in quick coupler 3 Quick coupler 4 is connected with the drain It is n...

Page 125: ...this position when released lever c automatically returns to N position In addition quick coupler 5 is equipped with a one way valve convenient for connecting a tool which requires higher degree of impermeability minimum lowering of the tool during transport 6 Pressure in quick coupler 6 Quick coupler 5 is connected with the drain Lever c is locked in this position P Floating position Both quick c...

Page 126: ...g speed 4 Setting the position of lifting device 5 Upper position restriction 6 Smooth setting of manual control automatic control 7 LED diagnostic 8 LED lifting 9 LED lowering 10 Engaging compensator softening vibrations 11 LED softening vibrations engaged Equipment OFF Electric installation deactivated with the key of the switching box The electronic system is off the lifting device is blocked F...

Page 127: ...started Activation of the EHR B system is only possible when the lubrication indicator has gone off The blocking can only be cancelled system activated with the engine running by moving the lifting lever 1 to position a short time switching is sufficient By moving the lever 1 to position c you will bring the three point hitch to the position corresponding to the element setting i e the current pos...

Page 128: ...r three point hitch sink by approx 4 which allows oscillation of the arms in the range of approx 8 of the lift The upward oscillation is always limited by the position of the upper position limiter 5 Advantages of active dampening of vibrations during transport of a heavy implement attached to the rear three point hitch 1 Increased operation safety the steering axle is not unloaded so much 2 Stabi...

Page 129: ...ymbol of the maximum lowering speed Symbol of the minimum lowering speed F_02_170 For permanent work with free hydraulic system e g during work with a plough with a support wheel the position of the control 4 under the indication A and the position of the control 6 at the positional control symbol is used F_02_171 Electrohydraulics enables two ways of three point hitch control A Manual control set...

Page 130: ...F_02_172a Do the step according to Cancel blocking part Set the control 6 to hitchtronic AHC position By control 4 set the working depth of tools attached to rear three point hitch When the implement attached in the rear three point hitch reaches the depth set by the control 4 control system measures the soil resistance and this value is used as default for further control The activity of controls...

Page 131: ...ng of the control system and the Blocking cancellation must be repeated F_02_98 1 Lifting 2 Lowering The movement only lasts as long as the buttons are held External hydraulic control buttons are functional also without previous activation of electrohydraulics even in case of electrohydraulics blockage for the reason of possible failure Control the arms of the rear three point hitch by external el...

Page 132: ...p Flashing combination of the diagnostic LED 7 Error category Error description Long pause No of flashes Short pause No of flashes 1x 1x Serious error Error with internal safety shutdown of the electro hydraulic system the electro hydraulic system is out of operation the work with the tractor must be stopped 1x 2x 1x 3x 1x 4x 1x 5x 1x 6x 2x 2x Moderately serious error Error with internal safety sh...

Page 133: ...tric pin Short circuit of the dynamometric pin conductor Possible overloading of the dynamometric pin 3x 4x Lowering speed control 3 Faulty potentiometer of the control 3 Faulty contact or interrupted conductor of the control 3x 6x Control setting switch 6 Faulty potentiometer of the switch 6 Faulty contact or interrupted conductor of the switch It supplies pressure oil for hydraulic devices on ou...

Page 134: ...ped with front three point hitch use lever b to control it When the front three point hitch is used quick couplers cannot be connected as they are pressured together with the front three point hitch When you finish using the front three point hitch and want to use the section with quick couplers 3 and 4 with connection to the front three point hitch raise the arms of the front three point hitch to...

Page 135: ...ut function P Floating position Both quick couplers 1 and 2 are connected with the drain and oil is free to flow in both directions Lever a is locked in this position N Neutral position Quick coupler drives 3 and 4 are closed and oil in the hydraulic appliance connected is blocked Lever b is locked in this position 3 Pressure in quick coupler 3 Quick coupler 4 is connected with the drain It is nec...

Page 136: ...d in this position P Floating position Both quick couplers 5 and 6 are connected with the drain and oil is free to flow in both directions Lever c is locked in this position N Neutral position Quick coupler drives 7 and 8 are closed and oil in the hydraulic appliance connected is blocked Lever d is locked in this position 7 Pressure in quick coupler 7 Quick coupler 8 is connected with the drain It...

Page 137: ...NOTES 136 ...

Page 138: ...pursuant to ISO 28 mm Ø of upper draw bar hole 25 mm Category II Length of linkage axis 870 mm Ø connecting balls holes of lower draw bars pursuant to ISO 28 mm Ø of upper draw bar hole 25 mm E451 Persons that are not authorized to work with the attached implement must not stand between the tractor and the hitched machine implement A Do not park the tractor with an attached implement in the lifted...

Page 139: ...xed position of the lower hydraulic draw bars A The pin head 1 and washer 2 are installed horizontally Free position of the lower hydraulic draw bars B The pin head 1 and washer 2 are installed vertically The free position enables free connection of the tractor and implement In this case both the draw bar ends may move freely against each other as regards their height E454 The limiting draw bars s...

Page 140: ...e upper pull rod to the hole d to prevent overloading of the lifting hydraulics kinematic system or fall of the hitched mechanism P11NE456 When extending the upper pull rod it is necessary to pay attention that both joints are screwed out from the pull rod pipe in the same length E457 Connection of the upper pull rod to some of the holes a to d of the bracket influences Sensitivity of hydraulic co...

Page 141: ...ars set the distance between lower draw bars of linkage 3 When reversing and subsequently lifting a three point linkage its lower draw bars 3 are connected to tools and then upper draw bar 4 of three point linkage is connected by the driver from cab When disconnecting tools unlock the hooks by control cable 2 heave upper draw bar 4 and by lowering three point linkage disconnect lower draw bar 3 E4...

Page 142: ...sport position and move the front three point hitch lever to the locked position 3 position lifting 4 position lowering N position locking the hitch P position not to be used P 11N021 Before the start of work with an implement attached to the front three point hitch it is recommended to adjust the time necessary to lower the implement from the highest to the lowest position to 1 1 5 s by setting t...

Page 143: ...in 2 in the opening 2 and secure the pin Only insert the pin in the openings never check whether the opening is free with your fingers A Working position of the front three point hitch B Transport position of the front three point hitch E466 The maximum permissible speed of the tractor with agricultural machines attached to the front three point hitch is 15 km h 1 If no implement or weight is atta...

Page 144: ...ck with nuts z Tighten nuts with a torque of 270 300 Nm z The nut of front wheels to be tightened with a torque of 250 290 Nm z After every release of a foot joint tighten the screws to a prescribed value z After travelling a distance of 100 m with an unloaded tractor retighten the joints to a prescribed torque z After tractor run in tighten the joints after 3 Mh z After 10 Mh retest the nuts of d...

Page 145: ... After travelling the distance of 100 m with an unloaded tractor tighten the nuts tightening the front wheels again to the prescribed torque After loading the tractor tighten the nuts tightening the front wheels after 3 Mh After 10 Mh retest the tightening of nuts fixing the front wheels Front wheels toe in Disc wheel ET mm Front wheel tracks in mm 280 85 R24 11 2 24 11 2 R24 19 1678 1622 13 6R24 ...

Page 146: ... drive axle Set the stops always with any wheel track change or tire replacement with front drive axle Wheel stops with front drive axle must be set so that there would be a distance of at least 50 mm between front drive axle tires and tractor with full lock and full axle swing around central pin Setting wheel stops with front drive axle check 1 Set full lock to one side and check that the distanc...

Page 147: ... on requested wheel tracks and the kind of used tires C508 Used tires Tire width in mm Adjustable tread 12 4 36 315 1350 1800 13 6 36 348 1350 1800 14 9 28 315 1425 1800 14 9R28 378 1425 1800 16 9 28 429 1425 1800 16 9R28 429 1425 1800 16 9 30 429 1425 1800 16 9R30 429 1425 1800 480 70R30 479 1425 1800 18 4 30 467 1500 1800 18 4 R30 468 1500 1800 16 9 34 429 1425 1800 16 9R34 429 1425 1800 480 70R...

Page 148: ...elease of foot joint z After travelling a distance of 100 m with an unloaded tractor retighten the joints again to a prescribed torque z After loading the tractor tighten the joints after 3 Mh z Retest the tightening of disc nuts and foots of wheel rims after 10 Mh z Until you travel first 100 Mh check the disc nuts and foot of front and rear wheels tightening often at least 6 times in the first 1...

Page 149: ...NOTES 148 ...

Page 150: ...0x28 280 P11NE552a A Mounting of weights for rear wheel treads 1 350 to 1 500 mm B Mounting of weights for rear wheel treads 1 575 to 1 800 mm Combination of weights pcs Weights kg 2 2 2x16 2x30 90 2 4 2x16 4x30 150 2 8 2x16 8x30 270 E553 All inner tubes of rear wheels are provided with valves that allow their filling with a fluid if an extension is used Tubeless tyres cannot be filled with any fl...

Page 151: ...ed quantity of liquid 5 For the filling you can use a gravity tank B or you can fill the tyre under pressure C 6 Remove the hose and unscrew the adapter for water filling 7 Screw on the valve insert and inflate the tyre to the prescribed pressure 8 After inflating screw the protective cap on the valve 9 Fill the other tyre in the same way Water must not freeze in a tyre Before lifting of rear whee...

Page 152: ...res if you have purchases additional tubes Caution the tractor is equipped with tubeless tyres by the manufacturer Tyredimensions 12 4 36 14 9 28 16 9 28 16 9 30 480 70R30 16 9 34 18 4 30 18 4 34 Weight kg 160 190 215 240 280 250 337 345 Solution preparation 1 Dry calcium chloride CaCl2 is added to water never the other way round 2 The solution is not dangerous but it is necessary to work carefull...

Page 153: ...NOTES 152 ...

Page 154: ...connector This way you will avoid accidental short circuits on the terminals In case of any handling or repair of the started motor the minus pole of the battery must be disconnected and all the shifting levers incl the PTO shifting lever must be in the neutral position do not forget to check whether the locked PTO switches on the right cabin pillar are off as well to prevent spontaneous start and...

Page 155: ...le it with proper care If your skin or clothes get stained by electrolyte wash the skin or clothes with water and neutralize them with soap 4 During charging hydrogen is released from the electrolyte on the electrodes Hydrogen mixed with the air forms an explosive mixture Therefore it is prohibited to handle open fire near the battery during charging 5 An explosion may also be caused by a spark cr...

Page 156: ... and proper grounding of the alternator Poles of the alternator may not be re versed even for a short time Electric installation overload Charging is monitored by the red indicator on the combined dashboard instrument During repairs of the tractor by electric welding all the conductors must be disconnected from the alternator Protect the B conductor from a short circuit C15N135 Is signalized by th...

Page 157: ...e after the left side cover of the control bracket is removed During replacement of fuses it is necessary to adhere to the prescribed value of the fuse If interrupted repeatedly search the nearest service PPW15N022 ELECTRIC INSTALLATION 156 ...

Page 158: ...4 7 5A air conditioning F15 15A heating of mirrors F16 15A heating of rear window F17 15A compressor of driver s seat F18 25A three pin socket DIN 9680 F19 15A work lights under the roof F20 15A work lights under the roof F21 15A double plug socket F22 5A EGR valve F24 15A power supply of the gearbox control unit F25 unoccupied F26 7 5A EHR F27 unoccupied F28 unoccupied F29 10A tripper of directio...

Page 159: ...laced it is recommended to always adjust the headlights l distance of the test wall from the headlight 5 m h height of the headlight centre above the road surface Δh headlight inclination 3 5 to the distance of the test wall 17 5 cm α raising of the outline of an asymmetrical headlight 15 The adjustment is performed simultaneously with all the screws for the vertical and horizontal direction of th...

Page 160: ... roads when the tractor carries a frontally attached machine or implement covering the main headlights in the tractor grill List of lamps P15N068 Pos Lamp position Voltage Power Socket Note 1 Main headlights H4 12 V 55 60 W P 43t 2 Lower beam headlights H7 12 V 55 W PX26d 3 Front combined headlights Turn signal lights P21W 12 V 21 W BA 15s Position lights R5W 12 V 5 W BA 15s 4 Working and ploughin...

Page 161: ...NOTES 160 ...

Page 162: ...n of engine lubrication signal lamp Checking the function of charging signal lamp Checking the function of driving signal lamp Checking the function and tightness of the control circuit Checking the function and efficiency of the tractor brakes Checking the function and efficiency of the trailer or semi trailer brakes Steps performed every 50 hours of work Lubrication of the tractor according to t...

Page 163: ...w tractor or tractor after a general overhaul hour counter reading 100 500 1000 1500 2000 2500 3000 subsequently after every hours Check and adjust valve play o o 2000 Check the opening pressure of injectors and the function of injection nozzles o 3000 Diesel particle filter maintenance o 3000 Replace the hydrostatic steering hoses every 3500 hours or once every 4 years Check the toe in of the fro...

Page 164: ...lacement once every 2 years Replacement of oil in the gearbox and final drive housing o o 1000 Replacement of oil in the rear axle gantries o 1500 Changing suction filter hydraulic pump suction filter o o o o o 500 Chaning insertion of oil cleaner o o o o o 500 Replacement of the oil cleaner element of the gearbox distributor o o o o o 500 Replacement of oil in the front driving axle box o o o 100...

Page 165: ...s of tractors ZETOR EXTRA 10W30 STOU Oil for gearing mechanisms of tractors ZETOR 80W Oil for the front driving axle Oil for the front axle ZETOR LS 80W Oil for the hydrostatic steering of the tractors Hydraulic oil ZETOR HM 32 Specification of oils for Zetor engines equipped by diesel particle filter Specification of the oil for the gearbox housing and the final drive housing Designation Quantity...

Page 166: ...ecommended service fillings tested on Zetor tractors Oils for Zetor engines which are equipped with diesel particle filter Oil in the gearbox and final drivehousing Specification DIN 51524 HLP Oil marking Viscosity class SAE Performance class API MOGUL DIESEL L SAPS 15W 40 API CJ 4 SM Manufacturer Oil designation Viscosity class SAE Performance class API Paramo MOGUL Traktol STOU 10W 30 GL 4 Aral ...

Page 167: ...l Shell Donax TD 80W GL 4 Shell spirax GX 80W GL 4 Fuchs AGRIFARM STOU 10W 30 MC 10W 30 GL 4 Renolin G 100 80W GL 4 MOL Farm NH Ultra UTTO 80W GL 4 Hykomol 80W 80W GL 4 ORLEN OIL Hipol 6 80W GL 4 Manufacturer Oil designation Viscosity class SAE Performance class API Shell Spirax AX 80W 90 GL 5 Aral Fluid HGS 80W GL 4 Agip Rotra Multi THT 80W GL 4 Esso Torque Fluid 62 80W GL 4 Fuchs Titan Supergear...

Page 168: ...lastic lubricant for the tractor Manufacturer Oil designation Shell Donax TX BP Autran DX III Fluid 9 Esso ATF E 25131 Castrol Transmax S Elf Elfmatic G2 Syn Elfmatic G3 FINA Finamatic HP Finamatic S6726 Mobil Mobil ATF Texaco Texamatic 7045 Valvoline ATF Dextron II E Beverol Dextron II E Fina matic HP JD Hygard JDMJ 20C Total Fluide AT42 Fluidematic Syn MOL ATF 3G Type Classification Shell retina...

Page 169: ...operation The FRIDEX STABIL and FRIDIOL 91 liquids can be mixed together 3 Miscibility with liquids of other manufacturers has not been verified Fuel for Zetor engines which are equipped with diesel paricle filter Urea urea solution AUS 32 Urea a highly pure aqueous urea 32 5 solution used as a reducing agent NOx for additional treatment of exhaust gases The product is labelled as urea or AUS 32 A...

Page 170: ...es etc z Prior to starting the work secure the tractor against movement using manual brake Lubrication must be performed only when the engine is at standstill Solid front drive axle Hitch for a single axle semi trailer Front three point hitch Pos No Name Number of lubr points 1 Kingpins 4 2 Central pin 2 3 Connecting shaft coupling 2 8P Pos no Identification No of lubrication points 1 Hook pin bea...

Page 171: ...ce with the instructions for running in a new tractor Perform the maintenance in the same way as with a new tractor Pos no Identification No of lubrication points 1 Pins of auxiliary hydraulic cylinders 2 2 Lifting draw bars 2 21 Pos no Identification No of lubrication points 1 Hitch mouth for a trailer 1 5P Pos No Name Number of lubr points 1 Pins of upper linkage bracket 2 6P TRACTOR MAINTENANCE...

Page 172: ...ocked in the heaved position by a gas fluid prop Closing the bonnet Pull the bonnet by means of a belt grip where the arrows are and snap in the downward direction so that the lock of bonnet snaps down Rapid closing of the bonnet may damage filaments of bulbs in headlights in the front mask NM13N107 Check daily before starting the operation with the tractor standing horizontally Engine oil dipstic...

Page 173: ...gain after starting the engine E704 Pour the set amount of motor oil engine by filling hole 2 start the engine and allow it to run for 2 3 minutes with engine revolutions of 750 800 After stopping the engine and settling the level recheck the amount of oil with a dipstick 1 and check the tightness of filter drain plug 3 and other joints E705 Before you replace fuel filter place a suitable vessel u...

Page 174: ... vent injection pump in a similar procedure 5 vent with a screw 3 placed on the body of the pump E708 Oil separator is placed on engine s right hand side and is accessible when lifting the hood To replace the filter element dismount four bolts 1 and separator cover 2 Pull the element 3 to remove it Clean the inside surface of separator first and verify the function of reverse valve placed in the s...

Page 175: ...g main element after 5 maintenances of air filter at least once in two years G714 Do back assembly of air filter elements reversely Mind the following with back assembly contact surfaces cleanliness elements must not be deformed with assembly and must not vibrate after assembly after closing the filter with a lid a perfect tightness of the whole filter must be ensured after completing the maintena...

Page 176: ...s from working roller and waste pipeline from the tank place vessels for used oil under working roller hoses and waste pipeline 11 start the engine and with idle run max 10 seconds turn the steering wheel 2 3 times to both sides so that you pushed oil from control unit and pipeline 12 secure the tractor against movement and lift front drive axle 13 place a vessel for oil under the working roller a...

Page 177: ...all hydrostatic steering venting steps to prevent air sucking to the system of steering E723 Hoses need to be replaced four years from the date of their manufacture date is given on their surface or after working 3 500 hours with tractor or right after learning the symptoms of their damage hose local swelling penetration of working medium around endpoints and hose surface wrapping damage by mechan...

Page 178: ... 5 Fill the cooling system with a coolant to the neck in equalizing vessel and close by pressure cap FH12N084 6 Start the engine and allow it to run for approximately 1 min 7 Fill the level of coolant in equalizing vessel to MAX gauge 8 Close the vessel with a pressure cap C Always use the prescribed coolant to fill the cooling system of the engine Never fill the cooling system with water Using ot...

Page 179: ...if it is necessary to change the filter outside the period recommended for changing the filter and oil 1 Drain plug of the gear mechanism 2 Oil drain plug from the outlet for the front driving axle 3 Brake chamber inspection screw 4 Plug for drainage of oil from the axle drive case 5 Drain plugs of the left and right brake chambers E729 1 Inspection and oil filling screw of the axle shaft case app...

Page 180: ...he oil cleaner element place a suitable vessel for dripping oil under the tractor 1 Unscrew the body of the cleaner 1 2 Replace the filtration element 3 Reassemble the body of the cleaner P11N005 The inspection and filling plug of oil 1 is situated on the front side of the front PTO case Note The front PTO with the standard turning direction is equipped with a hollow bolt of the oil cooler hose in...

Page 181: ...733 Inspection filling and draining oil is done by a one hole after turning reducer according to figure 1 amount of oil inspection hole in the horizontal axis of a reducer after unscrewing control screw the level of oil must reach the brim of checking hole 2 filling oil hole at the top 3 draining hole hole at the bottom C731 The tank is located on the left side of the tractor in front of the cabin...

Page 182: ...log the carbon filter in a very short time During its use the recirculation control must be in the position of air suctioned from the outside The fan control must be in the maximum position The filter does not provide complete protection from toxic substances When handling the filter wear protective gloves Do not clean or blow the filter with compressed air Replace the active carbon filter every 2...

Page 183: ...t the proper routing of hoses to the oil cooler F_02_120 When the air conditioning functions properly water condenses in the roof space of the cab and the condensate is drained through hoses in the cab pillars and runs out at the bottom side of the pillar This is why you must make sure that the condensate drain hoses will not be blocked F267 Drain condensate by pulling the ring to deflect the blee...

Page 184: ...eservoir A the tyres cannot be inflated In this case you must first reduce the pressure with the condensate drain valve located in the bottom part of the air reservoir A After inflating the tyres you must put the rubber cap back on the pressure controller Storing the tractor Diesel particle filter maintenance In the single and double hose version the air pressure at the double hose coupling 2 red ...

Page 185: ...NOTES 184 ...

Page 186: ...atic brake system for trailers 2 Foot brakes of rear wheels 3 Brake system of the front driving axle 4 Hydraulic brakes of the trailer Carry out bleeding of the pneumatic brake system for trailers and foot brakes of the rear wheels with disconnected brake pedals separately for each wheel Carry out bleeding of the brake system of the front driving axle and hydraulic brakes of the trailer with coupl...

Page 187: ... the gauge and tighten the adjusting screw 7 Release the brake pedal and repeat the process until air bubbles cease escaping from the hose 2 Bleeding of rear wheel brakes E759 Bleed the system in the following way 1 Check brake fluid level in the equalising tank Add missing volume of brake fluid into the brake fluid tank up to the maximum level 2 After removing of the rubber cap slide a hose on th...

Page 188: ...the bleeding screws max by 1 4 of turn 6 Tread on coupled brake pedals up to their stop and tighten the bleeding screws 7 Release the brake pedals and repeat the procedure until air bubbles stop escaping from the hose 8 After bleeding of the brake system of the front driving axle tighten the bleeding screws by a torque 0 8 to 1 2 Nm 3 4 Bleeding the hydraulic brakes of a trailer E762 Bleed the sys...

Page 189: ... must be done in the following steps 1 service brake adjustment 2 parking brake adjustment Another way is not possible Also only separate adjustment of either service or parking brake is not possible Adjusting operations depend on one another E763 ADJUSTMENT 188 ...

Page 190: ...t form angle 20 with vertical plane 2 Screw the nut 2 to the seating surface of the pin 3 without play and without pre stressing it must not come to depressing of the arms 5 3 Adjusting process is the same at the right hand and left hand tractor sides 4 By means of the nuts 8 adjust the Bowden cable of the parking brake lever so that at preservation of angle 20 at the lever 4 the parking brake lev...

Page 191: ...tion P 2 Screw the nuts on the adjustable pull rods to the guide tube without any play 3 Further tighten the nuts by 3 5 turns 4 Check free tilting of the supporting hooks 5 By repeated lowering and lifting of the hydraulic arms to their transport position verify free run of the engine at idle speed the safety valve of the hydraulic pump shall not be activated 6 Then lower slightly the arms E766 T...

Page 192: ...t outlet 2694 2780 depending on tyre dimensions Tractor height to the upper cab edge 2639 2725 depending on tyre dimensions Inner height under the front axle support 468 508 depending on tyre dimensions Height of the mouth of the stage hitch in the top position mouth centre 1012 1098 depending on tyre dimensions Height of the rear PTO 760 845 depending on tyre dimensions Height of the front PTO 63...

Page 193: ...mption at the nominal engine speed 2200 rpm ECE R24 g kWh 238 240 233 Max torque 1 480 rpm ECE R24 Nm 408 459 491 Inclination Mt ECE R24 42 43 40 Fuel consumption at the maximum torque 1 480 rpm ECE R24 g kWh 220 206 212 Engine lubrication Pressure type with a gear pump Maximum consumption of oil after 100 hours of engine running in g kWh 0 5 0 5 0 5 Oil pressure at the nominal engine speed and th...

Page 194: ...ect to the axle itself permitted loading with respect to the tyres is given in the table Loading capacity of rear tyres Permitted maximum weight of set tractor mounted machine kg Travel speed km h 1 Wheel gauge mm 1 350 1 425 1 500 1 575 1 650 1 725 1 800 8 5 500 5 500 5 500 5 500 5 500 5 200 5 000 20 5 000 5 000 5 000 5 000 5 000 4 500 4 300 30 5 000 5 000 5 000 5 000 5 000 4 500 4 300 40 5 000 5...

Page 195: ...capacity of the axle Inflation values are minimum values adapted to the maximum permitted loading capacity of the axle In case of driving on hard surfaces it is suitable to increase pressure by 30 kPa with respect to slipping and abrasion of the tyres Change of the load bearing capacity of the front tyres Tyre size Travel speed 20 km h 1 8 km h 1 Tyre loading capacity kg Tyre loading capacity kg t...

Page 196: ... 160 480 70R30 2575 5000 160 2530 5000 140 18 4 30 8 PR 1950 3900 140 2430 4860 140 18 4R30 2545 5000 150 2600 5000 140 16 9 34 8 PR 1950 3900 170 2430 4860 170 16 9R34 2650 5000 160 2620 5000 140 480 70R34 2500 5000 140 2550 5000 130 18 4 34 8 PR 2120 4240 140 2650 5000 140 18 4R34 2600 5000 120 2530 5000 100 520 70R34 2680 5000 120 2640 5000 100 600 65R34 2520 5000 80 2700 5000 80 13 6 36 6 PR 1...

Page 197: ...on kPa Tyre loading capacity inflation kPa kg kg tyre axle tyre axle 1 ks 1 ks 16 9 30 8 PR 2760 5000 170 2885 5500 140 16 9R30 2680 5000 160 3000 5500 140 480 70R30 2570 5000 120 2860 5500 100 18 4 30 8 PR 2665 5000 120 3110 5500 120 18 4R30 2500 5000 110 2750 5500 90 16 9 34 8 PR 2580 5000 140 3010 5500 140 16 9R34 2620 5000 140 2890 5500 120 480 70R34 2570 5000 110 2820 5500 90 18 4 34 8 PR 261...

Page 198: ...34 520 70R34 600 65R34 Tractor type Proxima HS 100 Proxima HS 110 Proxima HS 120 PTO power kW 2 at the nominal engine speed and engaged 1000 rpm of the PTO Engine in the running in stage until 100 hours 55 62 5 69 5 Engine after the running in stage from 100 hours on 58 65 5 73 Tractor type Proxima HS 100 Proxima HS 110 Proxima HS 120 Lifting force at the end of the lower draw bars of the rear thr...

Page 199: ...rpm 16 9 34 18 4 34 540 rpm 1000 rpm 540 rpm 540E rpm 4 Hi H 36 0 37 2 712 1 344 1 062 1 344 M 31 1 32 1 615 1 161 917 1 161 L 26 9 27 8 532 1 004 794 1 004 3 Hi H 24 8 25 6 490 926 732 926 M 21 4 22 1 423 799 631 799 L 18 5 19 1 366 691 546 691 2 Hi H 15 5 16 0 307 579 457 579 M 13 4 13 8 265 500 395 500 L 11 6 11 9 229 433 342 433 1 Hi H 10 4 10 8 206 388 307 388 M 9 01 9 31 178 336 266 336 L 7 ...

Page 200: ...84 778 984 M 22 8 23 5 452 853 674 853 L 19 7 20 3 391 737 583 737 2 Hi H 16 5 17 0 327 618 488 618 M 14 2 14 7 282 531 420 531 L 12 3 12 7 244 460 364 460 1 Hi H 11 1 11 4 220 415 328 415 M 9 58 9 90 190 359 283 359 L 8 28 8 55 164 310 245 310 4 Lo H 9 69 10 02 757 1 430 1 130 1 430 M 8 38 8 66 656 1 239 979 1 239 L 7 24 7 48 567 1 070 846 1 070 3 Lo H 6 67 6 90 521 984 778 984 M 5 77 5 96 452 85...

Page 201: ...e PHN 11 850 11 380 Without engaged front driving axle with partial braking of the inner rear wheel 9 880 9 650 With engaged front driving axle 12 570 12 130 With engaged front driving axle with partial braking of the inner rear wheel 8 750 8 580 Contour diameter mm Without engaged front driving axle 12 160 11 720 Without engaged front driving axle with partial braking of the inner rear wheel 10 1...

Page 202: ...ase c m distance between the centre of the rear axle and the centre of fixing holes of lower hydraulic arms d m distance between the centre of fixing holes of lower hydraulic arms and the gravity centre of the machine suspended in the rear rear load see instructions for use of the tractor see instructions for use of the machine machine measurement Connection of machines to the front or rear hydrau...

Page 203: ...use of the tractor designed for the front axle should be recorded in the table 4 Calculation of the real total load G tat If the necessary rear axle load cannot be reached with the rear attached machine GH the weight of the rear carried machine must be increased to the minimum allowed load The real values and allowed values specified in the instructions for use of the tractor designed for the tota...

Page 204: ...he rear axle Real value according to the calculation Allowed value according to the manufacturer Total tractor weight 6 000 kg Front axle load 2 600 kg Rear axle load 5 000 kg During aggregation with side moving machines side ditch trimmers and similar types of aggregation there is an unequal distribution of the load on the right and on the left side of the tractor axle It is necessary to ensure t...

Page 205: ...NOTES 204 ...

Page 206: ... heater 79 Cooling system 23 Coupling of a single axle trailer 103 Coupling with a trailer or semi trailer 104 D Dead start using the clutch pedal 89 Dead start of the tractor 88 Dead start of tractor in regular operation automatic dead start function 88 Dead start of tractor in regular operation clutch pedal 88 Description of minor errors of the EHR B electro hydraulic system 132 Description of t...

Page 207: ... the direction of drive using the clutch pedal 90 Change the direction of drive by means of reversing lever 89 Changing suction filter 178 Check and adjustment of service and parking brakes 188 Check and replacement of oil in gearbox axle drive and rear axle portals 177 Checking amount of oil in hydrostatic steering tank 174 Checking oil levels in engine 171 Checking the adjustment of the cab roof...

Page 208: ...ft 109 Replacement of carter exhaust oil separator filter element 173 Replacement of the transmission oil cleaner element with hydraulic pump suction filter 179 Replacing coolant 177 Replacing dry filter locking element 174 Replacing full continuous motor oil filter 172 Replacing oil and hydrostatic steering filter element 175 Replacing the hoses of hydrostatic steering 176 Replenish fuel 65 Rever...

Page 209: ...ng down the slope 93 Travelling up the slope 93 Two hose brakes 96 Tyres and wheels 26 U Uncoupling of a single axle trailer 104 Upper linkage bracket 170 Upper pull rod 139 Urea Aqueous Urea Solution AUS 32 DEF 72 Urea urea solution AUS 32 168 Urea tank 47 Using the rear control 130 V Valve for filling tyre tubes with liquid 149 Venting hydraulic circuit of hydrostatic steering 176 Vibration comp...

Page 210: ...NOTES 209 ...

Page 211: ...Operator s manual Proxima HS 100 Proxima HS 110 Proxima HS 120 Edition 6 100 2017 Publication No 222 212 900 ZETOR TRACTORS a s Department of Technical Documentation Trnkova 111 628 00 Brno 210 ...

Page 212: ...Made in EU www zetor com zetor zetor com ...

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