Zetor MAJOR HS Operator'S Manual Download | Manualshive

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Air system tightness inspection

Before driving with the trailer or semi-trailer, checks should be performed daily!

During the decrease of the pressure in the brake system below the critical limit, the error message is

indicated on the instrument panel!

Heating filtration element

Air-condition filtration elements

- fill the air reservoir to the maximum pressure (600 ± 20
kPa)
- when the engine is not running, the error message of the
minimum air pressure must not be activated within 10 min

MHS16N099

Is placed under the bonnet in front of the cab.
After opening the bonnet, it is necessary to unscrew the
screws (2) and remove heating filtration element (1).

NM13N111

Are placed in the rear overhang of cab roof.
It is necessary to unscrew the screws (2) and remove air-
condition filtration elements (1).

NM15D093

MAINTENANCE INSTRUCTIONS

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Summary of Contents for MAJOR HS

Page 1: ...OPERATOR S MANUAL MAJOR HS 1 2017 80 Tractor is Zetor Since 1946 1 2017 1 2017 ...

Page 2: ... and get a perfect overview of how to use the tractor with maximum efficiency during various kinds of work If you observe the rules of tractor operation and maintenance and driving safety your new tractor will become your reliable and long term friend The manufacturer of the tractor wishes you thousands of hours of satisfactory work ZETOR Brno The technical specifications and information about the...

Page 3: ...2 ...

Page 4: ...cleaner 22 Cab filtration 22 Liquid brakes 23 Trailer brakes 23 Hitches 23 Inspection of fouling of coolers 23 After work with front implements and in case of cooler clogging 24 Tyres and wheels 24 Short functional test 24 Acquaintance with the tractor 25 Safety cab 25 Opening doors from the outside 25 Opening doors from the inside 25 Rear window 26 Bottom rear window 26 Side window 26 Hinged lid ...

Page 5: ...e you start the engine 47 Starting the engine 47 If engine does not start 48 Manipulation with starter 48 Immediately after start 48 Engine heating 49 Selecting driving direction reversing lever 49 Reversing lever position signalization 49 Gear shifting 49 Selection of road or reduced speeds 50 Gear shifting from lower to higher gears 50 Gear shifting from higher to lower gears 50 The principles o...

Page 6: ...erg 69 Maximum transmitted output 70 Drive of machines with greater inertia masses 70 Hydraulic system 71 Hydraulic equipment 71 Hydraulic control panel 71 Means of internal hydraulic circuit regulation 71 Internal hydraulic circuit control elements 72 Free floating position 72 Hydraulic sensitivity system control 72 Speed of three point linkage lowering control 72 Position regulation of rear thre...

Page 7: ...ights adjustment in tractor s grill 98 Lights adjustment in cab roof check 99 List of lamps 99 Tractor maintenance 101 Service inspections 101 Steps performed daily before the start of work 101 Before starting the engine 101 After starting the engine 101 Steps performed every 50 hours of work 101 Steps taken after every 100 hours of operation 101 Steps taken after every 500 hours of operation 101 ...

Page 8: ... elements cleaning 121 Draining the condensate from air collector 121 Air condition maintenance 121 Maintenance of the oil cooler of the front PTO 122 Maintenance and treatment of tires 122 Detaching tractor 122 Adjustment 123 Flat belt drive tension of accessories 123 Stretching the V belt in the air conditioner compressor 123 Stretching the V belt in the compressor 123 Bleeding of tractor brake ...

Page 9: ...8 ...

Page 10: ... the top of the engine The right left front and back indications refer to the driving direction of the tractor When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be written in the frames below Tractor type Tractor serial number Engine serial number NM13N082 LOCATION OF SERIAL NUMBERS 9 ...

Page 11: ...NOTES 10 ...

Page 12: ...r possibly sections describing handling of dangerous waste This symbol refers to optional tractor accessories installed by the manufacturer on the customer s request Accessories that are not installed by the manufacturer in the standard way or optionally on the customer s request in the production plant cannot be subject to a claim General safety regulations z The tractor may only be operated by a...

Page 13: ... when driving on a slope and muddy sandy icy or uneven ground z Observe the maximum specified inclination angle i e 12 z Respect the total permissible weight of the tractor and trailer specified on the data plate of the tractor or on the rear wheel mud guard z Do not use the differential lock when driving into a bend z It is forbidden to get into and out of a moving tractor z When driving the trac...

Page 14: ... right hand side door pay attention being in space of shifting lever and hand throttle control z Brake the tractor with parking brake before leaving tractor with running engine z Before leaving the tractor do not forget to secure the tractor by manual brake Engaging a gear does not secure the tractor against rozjetím clutch is disengaged remove the key from the switchbox and lock the cabin With st...

Page 15: ...ter the end of their service life you must observe relevant provisions of valid acts and implementation directives of these acts of the country where the tractor is used The last seller of the tractor is obliged in accordance with the Waste Act to inform the consumer during the sale of the tractor about the way of collection of some used parts of the tractor This is the case of oil and other opera...

Page 16: ...e environment e g working with chemical sprays fertilizers in environments with high concentrations of salt etc it is always necessary to clean the tractor thoroughly from chemically aggressive substances and neutralize them after the termination of the work according to the manufacturer s instructions Driver s seat If the driver s seat is equipped with a safety belt this retaining system must be ...

Page 17: ...e may lead to hearing disorders or deafness Protect your hearing with protective measures e g headphones ear plugs etc Resulting levels of noise when measuring noise for hearing of driver Based on European directive 2009 76 EC The cab of Zetor tractors in standard design is not designed for work with aerosols and other health hazardous substances The level of cab protection in standard design comp...

Page 18: ... a wS is an adjusted value of effective acceleration balanced according to vibration movement The following table is valid for all type series of Zetor tractors 1 Values corresponding to driver s weight of 50 kg 2 Values corresponding to driver s weight of 120 kg Brand of seat Model Springing Class I II a wS 1 m s a wS 2 m s GRAMMER MSG85 721 mechanical 1 18 0 8 GRAMMER MSG95A 721 pneumatic 1 16 1...

Page 19: ... FOPS conditions Tractors ZETOR supplied already from production with front end loader are equipped with cab roof according to point 2 From safety reasons series ZETOR tractors supplied without front end loader with standard roof pursuant to point 1 must not be equipped or used with front end loader In case of additional front end loader assembly it is necessary to equip tractor with cab roof purs...

Page 20: ... observe special instructions related to accidents prevention and general rules related to technical safety la bour medicine labour hygiene and regulation defining operation on roads z The manufacturer does not bear any responsibility for any potential damage incurred as a result of changes conducted on the loader without their consent z Do not ever adjust the front end loader by yourselves and do...

Page 21: ... can be mounted to ZETOR tractors In case of additional assembly of further tractor equipment for working in the woods full responsibility is borne by the supplier and manufacturer of the protective structure that all the safety regulations e g OPS FOPS all the conditions of homologation e g the area of driver s view lighting parameters permissible weight etc are met same as for the provision of d...

Page 22: ... dipstick 1 is located on the right side of the engine Take out the dipstick 1 wipe it with a clean cloth without fibres and insert it back till the end When the dipstick is taken out again check the oil level The oil level must always be in the range from MIN and MAX Add the oil as necessary NM15D65 Check the connections of the engine cooling system for leaks and the coolant quantity in the expan...

Page 23: ...clogged with dirt this condition is indicated by a sensor that lights up an indicator on the dashboard MHS16N051 Check and if necessary clean the air filters of the air conditioning of the cabin 1 located in the rear overhang of the roof and filter of the heating of the cabin 2 located on the left side of the tractor before the cabin Perform partial regeneration by knocking or blowing with compres...

Page 24: ...ng of coolers Open the front cowl and check the plates of the engine radiator of engine cooling liquid and air conditioning condenser the cooler of oil of the front PTO shaft and the cooler of the gear oil if the tractor is equipped with them for fouling In case of fouling clean the cooler plates with pressure air Check the liquid brakes for leaks as well as the liquid control of the clutch and th...

Page 25: ...on from the engine Remove residual dirt from the space under the hood so that it should not be suctioned again C113 release the screw 1 from the right side of the tractor and tilt the oil cooler of the front PTO shaft clean the walls of the cooler with pressure air NM15D022 Check the air pressure in the front and rear tyres Depending on the character of work adjust the pressure to the recommended ...

Page 26: ...ndle Take greater care in the area of gears lever NM13N088 Left cabin door is lockable from the outside Right door of the cabin are equipped only with a button from the outside After unlocking and pressing the button of the lock the door opens by pulling the handle NM13N025 By pressing the button 1 doors of the cab can be opened from the inside Lever 2 on right door serves for locking the lock of ...

Page 27: ...n open position it is locked by gas props By pushing the lever 1 downwards a flap of rear window is released and by pressure on handle of rear window we open the window When closing the rear window after pulling the window by handle the flap of the window snaps automatically NM13N027 For opening the bottom rear window it is necessary to push the lever 1 in the direction of an arrow Close the windo...

Page 28: ... lid in a reverse procedure NM13N030 In case of overturning of the tractor or blocking the exit from the tractor use the left or the right door the rear opening window or the roof opening window as emergency exits NM15D65 Pull out the adjustable screen of the front window 1 by pulling the hand rail in the arrow direction To return to the original position press the button a and insert the hand rai...

Page 29: ...nd on the right side of the driver s seat MHS16N054 To be turned on and off by means of a button marked with the arrow MHS16N055 Before driving or before starting to work adjust the rear view mirrors so that you are able to monitor the whole track or work field F_02_12 ACQUAINTANCE WITH THE TRACTOR 28 ...

Page 30: ... increased 2 The controller of the seat height adjustment performed by turning the controller By turning to the left the seat height is increased by turning to the right the seat height is decreased 3 The lever of the longitudinal adjustment of the seat press the lever from the seat perform longitudinal adjustment of the seat and release the lever 4 The lever for adjusting the seat move the lever ...

Page 31: ...onditioning fan is on MHS16N101 The switch of the front work lights is located on the panel in the cabin roof a work lights switched off b front work lights on the cabin roof switched on c front work lights on the cabin roof and in the bonnet mask switched on MHS16N104 The switch of the rear work lights is located on the panel in the cabin roof a work lights switched off b rear work lights on the ...

Page 32: ...switched on MHS16N080 a dim lights b direction lights in the right switching by moving the switch 1 in a rearward direction c direction lights in the left switching by moving the switch 1 in a forward direction d distance lights in the right switching by moving the switch 1 in a downward direction e light horn switching by moving the switch 1 in an upward direction when the switch is released it r...

Page 33: ...controller B A fan controller B valve heating controller MHS16N004 0 fan switched off 1 slow running of the fan 2 medium running of the fan 3 maximum running of the fan MHS16N005 a heating valve closed b heating valve opened MHS16N006 ACQUAINTANCE WITH THE TRACTOR 32 ...

Page 34: ...The air conditioning system is controlled with the switches located on the panel in the cabin roof A Switching on and off of the function of the air conditioning system is performed by switching the switch with the snowflake symbol 1 Activate the air conditioning system by pressing the switch the snowflake symbol glows Deactivate the air conditioning system by pressing the switch again the snowfla...

Page 35: ...pment excluding starter The key is in this position with the engine running S44 In this position the starter and supply of all appliances are operated except wipers windshield washer fan of the cabin air conditioning system and instrument panel After starting the engine the key is automatically returned to the position I S45 a idle run b maximum supply The lever enables to set engine revolutions i...

Page 36: ...ing the clutch pedal F forward driving the lever in the front N neutral position R reverse driving the lever in the back MHS16N014 main gear shift lever 1st button for the clutch release on the head of the gear shift lever 2nd button for shifting the gears of the multiplier MHS16N017 Reverse can be shifted only using the reversing lever The scheme is attached in the left lower corner of the windsc...

Page 37: ...clutch pedal H Road speeds M Average speeds N Neutral L Reduced speeds MHS16N016 The hand brake lever is located on the right left of the driver s seat MHS16N018 The hydraulic control panel with levers A is located in the compartment of the right mudguard The controls of the hydraulics B are located in front of the levers MHS16N012 Auxiliary hydraulic switchboard control is placed on the upper par...

Page 38: ...shaft drive revolutions are dependent on engine revolutions Gear shifting is done with a tractor at standstill and engaged manual clutch lever NM13N004 The shifting of 540 or 1 000 rpm of the rear PTO shaft is performed with the lever 1 The lever is located in the rear part of the tractor outside the cabin a 540 rpm b 1 000 rpm The shifting is performed when the lever of switching of the PTO shaft...

Page 39: ...e accumulator before this time expires Fuel tank Do not step on the tank The front output shaft Zuidberg is switched on with a switch on the dashboard Work of the switch is signalled by burning symbol on the switch The switch is equipped with a mechanical lock 1 against accidental switching on When switching on press the lock 1 in direction of the arrow H355 Battery disconnector 1 is placed on the...

Page 40: ...el tank When working on slope if the tractor inclination is near the value of maximum slope availability i e 12 the fuel amount in the fuel tank must be at least 20 of the fuel tank volume NM14D055 ACQUAINTANCE WITH THE TRACTOR 39 ...

Page 41: ...NOTES 40 ...

Page 42: ...nal lamp yellow Lights up with air filter clogging 9 Not connected 10 Not connected 11 Not connected 12 Not connected 13 Signal lamp of hydraulic circuit oil cleaner clogging If it lights up when the engine is running it indicates clogging and necessity of replacement of this cleaner 14 Not connected 15 Not connected 16 Market lights green It is on when market lights are on 17 Stop signal lamp red...

Page 43: ...hermometer of the cooling liquid 3 Display 4 Fuel gauge 5 Speedometer Instrument panel buttons MHS16N071 A Rolling up in the menu button B Rolling down in the menu button C Confirmation button for items in the menu D Enter the menu button INSTRUMENT PANEL 42 ...

Page 44: ... Indication of the activated rear PTO shaft more information in chapter POWER OF AGRICULTURAL MACHINES 12 Rear PTO shaft independent revolutions geared more information in chapter POWER OF AGRICULTURAL MACHINES 13 Rear PTO shaft dependent revolutions geared more information in chapter POWER OF AGRICULTURAL MACHINES 14 Indication of the serious defect 15 Defect code16 Defect identification 17 Ident...

Page 45: ...cted item is highlighted in yellow The item SET DATE TIME 3 is used for setting of the current date and time displayed on the display The item BRIGHTNESS 4 is used for setting of the display backlight The item SET CLUTCH INFO ON displays setting of the clutch pedal and is used for service purposes By pressing the button B you exit the service menu Display resetting data MHS16N083 Clearing of the t...

Page 46: ...tton B to confirm the current and go to the number in the next position Repeat the procedure until all the numbers in all positions are set Return to the main screen by pressing button A when the date and time is set Brightness adjustment MHS16N085 Press the button A to enter the menu a Use buttons C and D to select the item SETUP indicated with the arrow and press button B b Use buttons C and D t...

Page 47: ...NOTES 46 ...

Page 48: ...itch the key of the switch box from the position 0 to the position I The thermostat glowing signal lamp is activated Wait until the glowing signal lamp goes out the time depends on the temperature of the cooling liquid 7 Immediately after the lamp goes out 5 s max turn the key from I position to II position start 8 After starting the engine immediately release the key and it is automatically retur...

Page 49: ...or a period of app 2 minutes Return the key to position 0 wait 30 seconds and repeat the start A maximum of 6 starting cycles is allowed 15 seconds start and 30 seconds interruption is one cycle Another engine start is allowed after the starter cools off to surrounding temperature NM13N091 It is forbidden to start by short circuiting starter clamps Tractor is started only from driver s seat With a...

Page 50: ...n F or R F forward driving the lever in the front N neutral position R reverse driving the lever in the back MHS16N014 Individual positions of the reversing lever are indicated by the backlight of the symbols on the instrument panel F forward driving red backlight of the symbol when shifted N neutral position green backlight of the symbol when shifted R reverse driving red backlight of the symbol ...

Page 51: ...ing higher transmission gear Smoothly release the clutch pedal or button on the gear shift lever the clutch is being activated and simultaneously gradually increase the engine revolutions Note To increase the service life of synchrons it is possible to shift from a lower to a higher transmission gear with so called double press of the clutch MHS16N022 Push down the clutch pedal or press the clutch...

Page 52: ...ore use the ways of controlling travel clutch with the function of automatic dead start for the regular operation of tractor with dead start gear shifting or the change of the driving direction 2 Clutch control button on the head of gear shifting lever This way of control has the function of automatic switch of travel clutch When pressing the button of clutch control on the head of gear shifting l...

Page 53: ...hift an applicable gear for starting the tractor 5 Shift the reversing lever to the direction requested forward or backward 6 Slightly increase the engine revolutions 7 Prepare the manual brake for unbraking 8 Release the clutch pedal only to the point of travel engagement and with simultaneous increase of revolutions continue in a continuous release of the clutch pedal 9 Fully unbrake the manual ...

Page 54: ...tage torque multiplier The torque multiplier cannot be shifted for reverse driving Use control of the travel clutch with the button 1 on the head of the gear shift lever for shifting of gear speeds while the vehicle is in motion During shifting press and hold the button 1 of the clutch control on the head of the gear shift lever release the clutch pedal deactivate the gear shift shift the correspo...

Page 55: ...lling down the slope without en engaged gear is forbidden If you are going down a longer slope engage the lower gear the steeper the slope Engage the lower gear before the slope if possible Note The gear with which you will reliably overcome ascension it is the one with which you will safely go down C216 The differential closure is controlled by the switch located on the control panel on the right...

Page 56: ...nd road and in the case of higher speeds switch off the drive of the front axle MHS16N064 Permanent engagement of front drive axle is admissible if front mounted agriculture machine or tool is connected This condition is given in operation manual of the applicable machine Maximum permitted speed of these sets is 15 km h C220 Foot brakes are disk brakes wet brakes hydraulically controlled and doubl...

Page 57: ... in operation during pressure decrease in the air pressure system until increase of air pressure occurs Trailer semi trailer air brakes control and tractor brakes control is done in such a way that the braking effect of both vehicles is synchronized Note When travelling down a steep slope with a trailer or semi trailer equipped with air brakes it is necessary to brake with a foot brake before the ...

Page 58: ... semi trailer with a maximum allowed speed approved for the specific type of the tractor is the maximum allowed speed of the set 30 km h 1 The maximum allowed speed of the set is connected with the maximum allowed speed of the slower vehicle of the set 1 clutch head of one hose brakes 2 clutch heads of two hose brakes MHS16N093 The valve is marked black MHS16N094 DRIVING OPERATION 57 ...

Page 59: ...extile material The valve of the left head is marked yellow braking branch the valve of the left head is marked red filling branch MHS16N095 Connect hydraulic brakes of trailer or articulated trailer to the quick couplings marked by an arrow Control of hydraulic brakes of trailers articulated trailers and control of tractor brakes is done so that the braking effect of both vehicles is synchronized...

Page 60: ...e tractor must be stopped slowly Shortly before stopping 1 Push down the clutch pedal 2 Move the main gear shift lever to the neutral position 3 During each stop secure the tractor against spontaneous movement using the hand brake MHS16N065 It is necessary to ensure that the engine cools down after a work on the tractor with a full engine load 1 Before stopping the engine decrease the engine speed...

Page 61: ...on 0 in the positions I and II the key cannot be removed The tractor must be secured against spontaneous movement 1 Engine switched off 2 Braked with hand brake 3 Wheels secured with chocks Note The shifted gear does not secure the tractor against movement the clutch deactivated Lock the cabin MHS16N067 A defect of the hydrostatic control pump during the oil pressure drop behind the pump is indica...

Page 62: ...f the engine z Avoid excessive idle run operation z Check oil levels in engine often during this time increased oil consumption is normal z Check screw joints in particular in supporting parts of tractor z Learned insufficiencies to be removed immediately you will thus prevent subsequent damage or endangered operation z Keep the same procedure also after tractor complete overhaul nm15d059 z perfor...

Page 63: ...NOTES 62 ...

Page 64: ...spension Vertical adjustment and multistage suspension disassembly Used only for towing tractor without connected trailer or a different connected machinery NM13N023 Serves for connecting double axle or lighter single axle trailers Guidance nozzle is vertically adjustable When working with various agricultural machines it is necessary to adjust the suspension vertically or demount where necessary ...

Page 65: ...e set When the lever 1 is moved in the direction of the arrow a the pin 2 is retracted to the upper position which is signalled by the extended indicator 3 see fig A When the mouth gets onto the shaft lug the pin will automatically slide into the lug of the connected trailer You can lower the hitch pin 2 manually by moving the lever 1 in the arrow b direction The insertion of the pin is signalled ...

Page 66: ...r in N neutral position 4 Connecting and disconnecting cardan shaft of aggregated machine to front PTO shaft of tractor to be done always only with engine at standstill and disengaged PTO shaft 5 Any repairs or cleaning of parts of aggregated machines driven by PTO shaft to be done only with engine at standstill disengaged PTO shaft clutch and dependent and independent PTO shaft revolutions lever ...

Page 67: ...ns Rear output shaft shifting of dependent and independent speed of the shaft MHS16N110 The rear PTO shaft is activated with the lever 1 located on the right left of the driver s seat Shifting is performed when the tractor is idling and when the PTO clutch is deactivated The lever 1 shifted in the position a dependent revolutions is indicated by the red backlight of the PtoG 2 symbol on the displa...

Page 68: ...lay of the instrument panel PTO shaft revolutions need to be selected depending on the prescribed revolutions from aggregated machines Engaging rear PTO shaft Independent revolutions MHS16N112 At independent revolutions of the rear PTO shaft the number of PTO shaft revolutions depends on the number of engine revolutions With the engine running 1 Select the number of revolutions of the PTO shaft 2 ...

Page 69: ...rsion level 4 When the tractor starts driving the rear PTO shaft starts to rotate as well The clutch switch of the rear PTO shaft is not functional in this mode Press down the clutch pedal for short term interruption of torque transmission from the engine Move the lever for activation of the PTO shaft drive to the position n or move the gear shift lever or road and reduced speeds shifting lever to...

Page 70: ...l switching on When activating the switch depress also the lock 1 in direction of the arrow The switch shall be off when starting the engine Front PTO shaft is equipped with a solid six or twenty one splined end point and it comes only in design of 1 000 revolutions Tractor may be equipped with front PTO shaft with varied direction of spinning a In compliance with the direction of engine revolutio...

Page 71: ... min 1 full engine power rear 1 000 min 1 full engine power 540 min 1 full engine power Cardan shaft fro drive of these machines must be equipped with the socalled free wheel which ensures the disconnection of torque transmission with retroactive effect from the machine to tractor C220 DRIVE OF AGRICULTURAL MACHINERY 70 ...

Page 72: ...ected in three point linkage are kept automatically at constant height position to tractor Mixed regulation fig 2 which is the combination of position and power regulation It is suitable mostly for tillage on lots with different soil resistance Power regulation fig 3 with which tools connected in three point linkage are automatically vertically adjustable depending on the change in soil resistance...

Page 73: ...are free in this position Shift lever 1 to front position Shift lever 2 to front position Hydraulic sensitivity system control 3 serves for setting hydraulic system sensitivity with power or mixed regulation When turning the control in the direction a the sensitivity of the system increases in b direction it decreases MHS16N032 Speed of three point linkage lowering control 4 serves for setting the...

Page 74: ...of three point linkage arms in transport position during transport If lowering speed control 3 is permitted and still a tool it cannot be lowered move the lever 2 to floating position c for a short time and immediately return to the lowering range b The arms of rear three point linkage start dropping according to a set lever 2 Power regulation of three point linkage heave MHS16N035 Power regulatio...

Page 75: ... returned back to working position by shifting the lever 2 to original setting External hydraulic circuit Extrernal hydraulic circuit control elements Supplies pressure oil for hydraulic devices connected to external outlet of hydraulics finished with quick couplers Quick coupler sockets with 12 5 mm clearance correspond to international ISO recommendation MHS16N037 The control levers of the outer...

Page 76: ...nnected hydraulic appliance is blocked The lever b is locked in this position 3 Pressure in the quick coupler 3 The quick coupler 4 is connected with the waste When released it returns into its original position N 4 Pressure in the quick coupler 4 The quick coupler 3 is connected with the waste When released it returns into its original position N Function of the lever c N neutral position Outlets...

Page 77: ... position N Neutral position Outlets to quick couplers 3 and 4 are locked and the oil in the connected hydraulic device is blocked Lever b is locked in this position 3 Pressure in quick coupler 3 Quick coupler 4 is connected with waste After release lever returns to position N 4 Pressure in quick coupler 4 Quick coupler 3 is connected with waste After release lever returns to position N MHS16N091 ...

Page 78: ...ably reduce pressure peaks during machine run out must be added to both branches The waste from these valves is connected to the quick coupler 0 The trailer machines utilizing the oil filling of the outer hydraulic circuit must be filled with the same type of oil which is recommended for the transmission system of the tractor Quick coupler plugs of the trailer machines must be thoroughly cleaned b...

Page 79: ...d is designed so that the return oil can flow back from the external hydraulic appliances The quick couplings sockets with the 12 5 mm inside diameter comply with the international ISO recommendations NM15D061 The front outlets of the external hydraulic circuit are controlled by a lever b which has four positions N neutral position Outlets to the quick coupler 3 and 4 are closed and oil in the con...

Page 80: ...ole diameter of upper pull rod 25 mm NM13N053 Persons who are not charged with work with auxiliary device of a tractor must not stand between a tractor and connected machinery tools A Do not park tractor with mounted tools in a lifted position B When driving without tools it is neces sary to connect lower draw bars 5 by springs and upper draw bars 1 to be placed to a flexible linkage When transpor...

Page 81: ...lower draw bars of hydraulics fig B The head of the pin 1 and a pad 2 are mounted vertically Free position enables free connection of a tractor and agriculture tools Both ends of draw bars can in this case move freely vertically one against another E454 Limiting draw bars 1 limit or completely exclude side swing of lower draw bars The adjustment of left and right limiting draw bar is done by inser...

Page 82: ...machine Upper draw bar 1 is horizontally adjustable It is connected to a tractor to one of the four holes of the bracket which transfer the power from the connected tools to torque rod in the cover of regulation hydraulics NM13N055 When prolonging an upper draw bar it is necessary to mind both joints to be unscrewed from the tube of the draw bar to the same length NM13N056 HITCHES 81 ...

Page 83: ...sitivity of hydraulic control With connected draw bar in a hole a the sensitivity of regulation is the greatest in c hole the smallest NM13N057 Lower draw bar of linkages are equipped with semi automatic protruding CBM end pieces They enable connecting of tools behind a tractor After protruding securing pegs 1 slip the end pieces out 2 Slipped out end pieces are attached to tightening pins of moun...

Page 84: ...hydraulic distributor To lift or lower use lever a of the additional distributor 1 position lifting 2 position lowering N position locking the hitch P position not to be used NM13N019 Before the start of work with an implement attached to the front three point hitch it is recommended to adjust the time necessary to lower the implement from the highest to the lowest position to 1 1 5 s by setting t...

Page 85: ...rom the opening 2 Lift the arm from position A to position B 3 Lock the arm by inserting the pin 2 in the opening 2 and secure the pin A Working position of the front three point hitch B Transport position of the front three point hitch E466 The maximum permissible speed of the tractor with agricultural machines attached to the front three point hitch is 15 km h 1 If no implement or weight is atta...

Page 86: ...y setting the rim to a requested position z Mount the screws back with pads and lock with nuts z Tighten nuts with a torque of 270 300 Nm z The nut of front wheels to be tightened with a torque of 250 290 Nm z After every release of a foot joint tighten the screws to a prescribed value z After travelling a distance of 100 m with an unloaded tractor retighten the joints to a prescribed torque z Aft...

Page 87: ...imum swing front axle leans against the bracket and check according to point 1 and 2 4 Hoist the other side of front axle to the maximum swing front axle leans against the bracket and check according to point 1 and 2 The setting of stops A changes after the release of a nut 2 and unscrewing or screwing in a screw 1 Front wheels toe in Before checking toe in it is necessary to check or adjust the c...

Page 88: ...devices in hydraulic cylinder z Adjust toe in by turning the pin of ball joint 3 Do the adjusting symmetrically with both joints to keep the same lock of wheels to both sides do the measurement on the sides of rims z Locking nuts of heads of ball joints 2 tighten with a torque of 122 136 N Upper surfaces of heads must be 1 parallel Front drive axle fenders The mudguards of the front drive axle are...

Page 89: ...alue after every release of foot joint z After travelling a distance of 100 m with an unloaded tractor retighten the joints again to a prescribed torque z After loading the tractor tighten the joints after 3 Mh z Retest the tightening of disc nuts and foots of wheel rims after 10 Mh z Until you travel first 100 Mh check the disc nuts and foot of front and rear wheels tightening often at least 6 ti...

Page 90: ...liquid Tubeless tires are not filled with liquid Filling air locks of front tires and double mounting of rear wheels by liquid is not permitted Combination of weights pcs Weights weight kg 4 1 4x50 66 266 NM13N072 Combination of weights pcs Weights kg 4 4 8x30 240 NM14D026 All air locks of rear wheels are equipped with a valve which enables to fill air locks with liquid when using an adapter NM13N...

Page 91: ...rescribed amount of liquid 5 it is possible to use head tank B or you can do the filling under pressure C 6 remove the hose and unscrew the adapter for water filling 7 screw in the insertion of a valve and inflate the tire to prescribed pressure D 8 after inflating screw in a protective cap on the valve 9 fill the second tire in the same way Do not forget to lock a tractor against motion by making...

Page 92: ... valve into upper position B Anti freezing solution for filling tires Solution preparation 1 Calcium chloride CaCl2 is added to water not the other way round 2 The solution is not hazardous but it needs to be handled with care Wash spilled drops with clean water 3 Allow the solution to cool off before filling Keep the prescribe amount of calcium hydroxide 4 The solution must not come in touch with...

Page 93: ...NOTES 92 ...

Page 94: ...mps of starter Start tractor only from driver s seat Accumulator battery Battery disconnector If the tractor is put aside for a longer period of time it is necessary to recharge the accumulator at least once in three months because of the battery self discharge When putting tractor aside we recommend you to disconnect the accumulator by means of battery disconnector Attention When the engine is sw...

Page 95: ... from children 4 When recharging from electrolyte hydrogen is released on electrodes which makes an explosive mixture when mixed with air It is therefore forbidden to manipulate with open fire near accumulator 5 An explosion may be caused by a spark incurring after disconnection or release of clamp with engaged charging circuit 6 Discarded accumulator is environmentally hazardous waste when buying...

Page 96: ...on connecting clamps and on perfect alternator grounding Alternator must not be overpoled not even for a short time Fuse box MHS16N108 The fuses No 1 16 are located in the fuse box on the right side of the steering column A The fuses No 17 19 are located in the fuse box on the left side of the steering column B The fuses are accessible after the cover of the fuse boxes is removed The fuses are kni...

Page 97: ...Placement of fuses in fuse box MHS16N107 ELECTRIC INSTALLATION 96 ...

Page 98: ... right 7 10A distance light right 8 10A distance light left 9 15A radio firer beacon cabin lighting 10 25A front work lights on the cabin and in the tractor mask 11 15A heating 12 20A front and rear wiper air conditioning 13 25A fuel pump 14 30A engine control unit 15 2A power supply of the gearbox control unit from the accumulator 16 15A power supply of the gearbox control unit from the switch bo...

Page 99: ...ights adjustment in tractor s grill I Distance of test wall from a headlight 5 m h Height of the centre of headlight above the road Δh Headlight slope 3 5 of the distance of test wall 17 5 cm α Lifting the line of asymmetric light 15 Adjustment is done simultaneously with all screws for both vertical and horizontal direction of a beam In adjusted state all the springs of unadjusted screws must be ...

Page 100: ...tment check with service weight of the tractor Front roof headlights can be used for operation on roads only in such cases when a front mounted tool is hanged on the tractor or a device covering main headlights in tractor s grill List of lamps MHS16N047 Pos Lamp location Voltage Output Screw cap Note 1 headlights 12 V 55 60 W H4 2 work and ploughing headlights 12 V 55 W H3 3 direction lights 12 V ...

Page 101: ...NOTES 100 ...

Page 102: ...ol Steering function check control Steering circuit function and tightness check Efficiency and function of tractor brakes check Efficiency and function of trailer or semi trailer brakes check Steps performed every 50 hours of work Lubrication of the tractor according to the lubrication schedule Inspection of fouling of the cabin filter elements Steps taken after every 100 hours of operation Actio...

Page 103: ...r after general overhaul State of the counter of EH engine hours 100 500 1 000 1 500 2 000 2 500 subsequently always after EH Replacement of hoses of hydrostatic control after every 3 500 EH or every 4 years Checking the function of the foot and hand brake o o o o o o 500 Checking of convergency of front wheels o 2 000 Replacement of belt of accessories drive 3 000 Replacement of the tensioning ro...

Page 104: ...ent of air filter o 2 000 Replacement of filter element of heating after every 1 000 EH or every 2 years Replacement of cooling liquid every 2 years Replacement of brake fluid every 2 years Replacement of oil in gearbox and final drive housing o 1 500 Replacement of suction filter suction filter of hydraulics pump o o o o o 500 Replacement of oil filter element of pushing filter of hydraulics pump...

Page 105: ...lying with the specification DQC III 10 LA Specification of oil for tractor transmission devices Specification of oil for the front driving axle Use oils with additives for the limited slip differential Other recommended service fillings tested on Zetor tractors Oil to gear systems of tractors Determination name amount in litres Brake fluid 0 5 Cooling liquid Cooling liquid with cabin 12 Oil in en...

Page 106: ...L 4 GL 5 ÖMV Gear Oil LS 85W 90 GL 5 Shell Spirax AX 80W 90 GL 5 MOL Hykomol K 80W 90 80W 90 GL 5 ORLEN OIL Platinum Gear 80W 90 80W 90 GL 5 Manufacturer Oil designation Shell Donax TX BP Autran DX III Fluid 9 Esso ATF E 25131 Castrol Transmax S Elf Elfmatic G2 Syn Elfmatic G3 FINA Finamatic HP Finamatic S6726 Mobil Mobil ATF Texaco Texamatic 7045 Valvoline ATF Dextron II E Beverol Dextron II E Fi...

Page 107: ...n impurities or additional additives in fuel are not allowed for engines with Common Rail injection Hydraulic brake liquid for the tractors Hydraulic oil TITAN ZH LHM PLUS is used as a fluid for hydraulic brakes in tractors TITAN ZH LHM PLUS is not compatible with synthetic hydraulic fluids and therefore must not be mixed with them Under no circumstances TITAN ZH LHM PLUS should be mixed with brak...

Page 108: ...till Front drive axle Three point linkage and rear semi axes bearings Front three point hitch Technical maintenance of the tractors after a general overhaul of the main groups Run in the tractor after a general overhaul in accordance with the instructions for running in a new tractor Perform the maintenance in the same way as with a new tractor Position number Name Number of greasing points 1 Pivo...

Page 109: ...NOTES 108 ...

Page 110: ...by a gas fluid prop Closing the bonnet Pull the bonnet by means of a belt grip where the arrows are and snap in the downward direction so that the lock of bonnet snaps down Checking oil levels in engine Rapid closing of the bonnet may damage filaments of bulbs in headlights in the front mask NM13N107 Perform the check daily before starting the operation when the tractor is standing horizontally an...

Page 111: ...ilter a is located on the left hand side of the engine and is accessible after the bonnet has been lifted The filter must be changed each time the motor oil renewal is carried out 1 Put a catch reservoir for the drained oil under the full flow oil filter 2 Loosen the oil filter and screw it off using appropriate tools 3 Before screwing on a new filter clean the packing surface of the body 1 and th...

Page 112: ...ck tightness of the raw fuel filter NM14D011 1 Put a catch reservoir under the raw fuel filter 2 Unplug the cable of the condensate level sensor 3 in the raw fuel filter 3 Loosen the raw fuel filter cartridge 2 and screw it off using appropriate tools 4 Dismantle the draining bolt 4 with the condensate level sensor 5 Before screwing on a new filter cartridge clean the packing surface of the filter...

Page 113: ... 4 Turn the key in the switch box from the position I to the position 0 5 Repeat this procedure two more times at least 6 After you start up the engine make a tightness check of the fuel system 1 Put a catch reservoir under the fine fuel filter 2 Loosen the cartridge of the fine fuel filter 2 and screw it off using appropriate tools 3 Before screwing on a new filter cartridge clean the packing sur...

Page 114: ...ilter pollution gets signalled Carry out the air filter maintenance according to the following procedure 1 Lift off the front bonnet 2 Loosen the clips of the air filter cover marked with arrows 3 Take off the filter cover 1 NM14D014 Remove the main element of the dry cleaner 2 by pulling If the main element is not damaged there must not be any dust on the inner side of the element recover it by b...

Page 115: ... positions of extreme wheel locks for longn maximum time is 20 sec otherwise there is excessive oil heating in hydrostatic steering circuit Bleeding the hydraulic circuit of the hydrostatic steering Carry out a reverse procedure in order to mount air filter cartridges back on While mounting the cartridges back on mind The cleanness of contact surfaces That the cartridges must not lose their shape ...

Page 116: ...accessible after the bonnet has been lifted off Bleeding procedure Set the heater valve control on the dashboard to maximum volume Fit a hose on the tube of the heater bleeding valve Dip the other end of the hose in the coolant vessel Start up the engine Loosen the bolt of the heater bleeding valve Increase the engine speed to cca 1500 r p m Once air bubbles stop issuing from the dipped end of the...

Page 117: ...3 drain coolant from the block of engine D Drain valve is accessible after lifting the bonnet 4 after draining the coolant close the screw and valve leave heating valve open NM15D021 5 Fill in the cooling system with an antifreeze 6 Start up the engine and keep it running for cca 1 minute 7 Top up the antifreeze in the equalizing reservoir up to the upper mark labelled with MAX 8 Close up the equa...

Page 118: ... in the rear part of the tractor on the hydraulics box The dipstick hole is used for filling MHS16N045 The suction cleaner is located on the left side of the tractor behind the fuel tank Replacement of the filter must be performed when the gearbox filling is drained Prior to the replacement of the filter element put a suitable vessel for catching the dripping oil under the tractor 1 Unscrew the sl...

Page 119: ...with lubricating oil Gear system drain plug Oil replacement in gear system Gear system drain plug is placed on the box of front axle drive NM13N068 1 Unscrew the drain plug 1 preferably when the driving is finished or when the oil is heated to the operating temperature 2 Drain oil take out the dipstick 2 to facilitate drainage 3 Clean the drain plug 1 and screw it back 4 Replace the filter element...

Page 120: ...ing of final drive housing oil after removing of the inspection screw the oil level must reach the bottom edge of the inspection opening E733 Inspection filling and draining oil is done by a one hole after turning reducer according to figure 1 amount of oil inspection hole in the horizontal axis of a reducer after unscrewing control screw the level of oil must reach the brim of checking hole 2 fil...

Page 121: ... fill the air reservoir to the maximum pressure 600 20 kPa when the engine is not running the error message of the minimum air pressure must not be activated within 10 min MHS16N099 Is placed under the bonnet in front of the cab After opening the bonnet it is necessary to unscrew the screws 2 and remove heating filtration element 1 NM13N111 Are placed in the rear overhang of cab roof It is necessa...

Page 122: ...cooling Regenerate filtration elements of the cab depending on the degree of clogging by dusting by blowing with compressed air Check clogging daily Replace strongly polluted filters NM13N110 Air collector is placed on the right side of the tractor under the cab Draining the condensate from air collectorto be done by deviation of venting valve by pulling a ring Valve is located on the bottom part ...

Page 123: ...the nut Make sure that the hoses to the oil cooler are correctly guided NM15D022 Tire inflation Basic values of recommended inflation are given in chapter Main technical parameters Check pressure regularly before driving if tires are cold Use pressure regulator for inflation A which fulfils the function of pressure equalizer tire filler and locking valve Screw a hose for tire inflation Screw the h...

Page 124: ...drive belt A The belt gets stretched automatically NM14D002 If V belt tightness B is appropriate the belt sagging must be 5 5 mm while a force of 50 N is acting on the belt Stretch tight the V belt according to the prescribed value after having loosened the fixing bolts on the air conditioner compressor NM14D003 If V belt tightness C is appropriate the belt sagging must be 5 5 mm while a force of ...

Page 125: ...on of the brake system of the tractor always in the following order 1 Main brake cylinders 2 Pressure air brake system for trailers 3 Foot brakes of rear wheels Perform deaeration of main brake cylinders pressure air brake systems for trailers and foot brakes of rear wheels with connected brake pedals During deaeration observe the amount of liquid in the balancing tank to avoid intake of air After...

Page 126: ...ls must not turn If the wheels are turning check adjustment of the pull rods and finely adjust with the screw D if appropriate When the hand brake is released both wheels must rotate freely Asymmetry of braking effects must not be higher than 20 Use the following procedure 1 Check the amount of the brake fluid in the equalizing vessel and add the missing amount of a new liquid to the max amount 2 ...

Page 127: ...ake pedals and the piston of the main cylinder is from 0 5 to 1 0 mm Perform adjustment when the pedals are disconnected for each separately using the adjusting stop nut 1 or by changing the length of the pull rod 2 of the brake cylinder where the piston rod is screwed in MHS16N074 ADJUSTMENT 126 ...

Page 128: ...12 Rear PTO shaft height 702 Wheel base 2 200 Tractor weight kg 3 350 kg 3 500 kg Type of tractor Major HS 80 Type of engine TCD 2 9 L4 Design of engine serial upright water cooled Kind of engine injection four stroke with direct fuel injection turbocharged engine Additional flue gas treatment Oxidation catalyst DOC Number of rollers 4 Volume of rollers cm3 2925 Drilling x heave mm 92x110 Nominal ...

Page 129: ...f the trailer or semi trailer is subjected to valid legislation of the country where the tractor is operated The value of the maximum allowable weight of the trailer or semi trailer can be found in the documentation necessary for the operation of the tractor Travel speed km h 1 Wheel base mm 1525 40 2500 Travel speed km h 1 Wheel base mm 1512 1812 40 2 700 kg 2 700 kg Travel speed km h 1 Maximum w...

Page 130: ...by 30 kPa Parameter of tires Travel speed 40 km h 1 30 km h 1 Bearing capacity of tires kg inflation kPa Bearing capacity of tires kg inflation kPa Tire 1 piece Tire 1 piece 11 2 24 8PR 1000 240 1250 240 280 85 R24 1215 160 1300 160 11 2 R24 1215 160 1300 160 360 70 R20 1400 160 1500 160 320 70 R24 1250 160 1340 160 Parameter of tires Travel speed 20 km h 1 10 km h 1 Bearing capacity of tires kg i...

Page 131: ...ires kg inflation kPa Bearing capacity of tires kg inflation kPa Tire 1 piece Tire 1 piece 16 9 30 8PR 1850 170 2300 170 480 70 R30 2800 160 2960 160 13 6 R36 1350 160 2440 160 16 9 R30 2500 160 2675 160 420 85 R30 2500 160 2675 160 12 4 36 6PR 1150 170 1450 170 14 9 R28 2060 160 2205 160 380 85 R28 2060 160 2205 160 Parameter of tires Travel speed 20 km h 1 10 km h 1 Bearing capacity of tires kg ...

Page 132: ...three point linkage in the whole range of heave with maximum useful pressure kN 27 Hydraulic system pump supply l min 53 Working pressure MPA 19 Performance on PTO shaft kW 2 with nominal engine revolutions and engaged 1000 rpm of PTO shaft Major HS 80 Nominal engine revolutions 2200 rpm 43 8 Type of engine Major HS 80 Maximum tensile force kN in swinging draw bar on concrete tractor in emergency ...

Page 133: ...ns 2 200 rpm 540 rpm 1 000 rpm L 1 Lo 0 55 19 34 Hi 0 64 22 40 2 Lo 0 8 27 50 Hi 0 94 32 59 3 Lo 1 15 40 72 Hi 1 35 47 85 4 Lo 1 67 57 105 Hi 1 96 67 123 M 1 Lo 2 5 86 157 Hi 2 94 101 184 2 Lo 3 65 125 230 Hi 4 29 148 270 3 Lo 5 28 182 332 Hi 6 2 214 391 4 Lo 7 65 263 479 Hi 8 97 309 564 H 1 Lo 11 05 379 687 Hi 12 96 449 815 2 Lo 16 13 557 1014 Hi 18 92 653 1196 3 Lo 23 32 808 1466 Hi 27 36 945 17...

Page 134: ... 8 31 287 524 H 1 Lo 12 01 414 756 2 Lo 17 52 606 1 111 3 Lo 25 35 877 1 606 4 Lo 36 7 1264 2 316 labelling Shaft revolutions engine revolutions Shaft revolutions engine revolutions 540 613 2200 540 1938 1 000 1121 2200 1000 1962 option Sense of rotation PTO shaft speed engine speed PTO shaft speed engine speed right 1000 1818 1210 2200 left 1000 1870 1176 2200 NM15D066 Wheel base front 1500 mm Pa...

Page 135: ...NOTES 134 ...

Page 136: ... 44 Display description 43 Draining liquid from tires procedure 91 Draining oil from engine 110 Draining the condensate from air collector 121 Drive of agricultural machinery 65 Drive of machines with greater inertia masses 70 Driver s seat 29 Driver s seat 15 Driving operation 12 Driving operation 47 Driving with agricultural machines attached to the front three point hitch 84 Driving with front ...

Page 137: ...r 106 Position regulation of rear three point linkage heave 73 Pouring oil to engine 110 Power regulation of three point linkage heave 73 Preventive daily maintenance 14 Preventive daily maintenance 21 Preventive daily maintenance 21 Principles for operating tractors equipped with front end loader 19 Proper clothing 11 Proper function of the heating and air condition system 33 Protection of cab ag...

Page 138: ...teering wheel 29 Total technically allowed weight of the trailer kg 128 Tractor greasing plan 106 Tractor maintenance 101 Tractor s weight 127 Tractors equipped with front end loader 18 Trailer and semi trailer air brakes 56 Trailer brakes 23 Transportation 63 Travelling down the slope 54 Travelling up the slope 54 Two hose brakes 58 Two section switchboard external hydraulic circuit controlling l...

Page 139: ...Operator s manual Major HS 80 Edition 1 100 2017 Publication No 222 212 809 ZETOR TRACTORS a s Department of Technical Documentation Trnkova 111 628 00 Brno 138 ...

Page 140: ...www zetor com zetor zetor com Made in EU ...

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