Zepro Z 10, Installation Instructions Manual, Page: 3 / 57

Z 10/15/20 Contents
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Contents
1 Introduction ...................................................................................................... 5
1.1 Important ................................................................................................ 5
1.2 CE marking ............................................................................................. 6
1.3 Product approval ................................................................................... 6
1.4 Hydraulic oil ............................................................................................ 6
1.5 Guarantee ............................................................................................... 6
1.6 Identification ........................................................................................... 7
2 Safety rules ....................................................................................................... 8
2.1 Repainting .............................................................................................. 8
2.2 Transport plug......................................................................................... 9
2.3 Moving parts - free movement ................................................................ 9
1.1 Third-party equipment must not be attached ........................................ 10
2.4 Installation ............................................................................................ 10
3 Installation workflow ...................................................................................... 11
3.1 Installing the support frame .................................................................. 11
3.2 Electrical connections ........................................................................... 11
3.3 Installing the platform ........................................................................... 11
3.4 Installing the cylinders .......................................................................... 11
3.5 Attaching stickers ................................................................................. 11
4 Calculating the installed dimensions ........................................................... 12
4.1 C dimension ......................................................................................... 12
4.2 D dimension ......................................................................................... 12
4.3 A dimension .......................................................................................... 12
4.4 H dimension .......................................................................................... 12
5 Rear member cut-outs ................................................................................... 15
6 Installation ..................................................................................................... 16
6.1 Support frame ....................................................................................... 16
6.2 Control power cable .............................................................................. 19
6.3 Controllers ............................................................................................ 20
6.4 Warning lighting/foot controls ............................................................... 21
6.5 Main power cable ................................................................................. 23
6.6 Installation of main fuse on vehicles without connection point ............. 24
6.7 Underrun protection .............................................................................. 25
6.8 Armstops .............................................................................................. 28
6.9 Sealing strip (horizontal) ....................................................................... 28
6.10 Sealing strip (vertical) ........................................................................... 28
6.11 Platform ................................................................................................ 29
6.12 Purging the cylinders ............................................................................ 33
6.13 Transport lock ....................................................................................... 33
7 Hydraulic unit ................................................................................................. 34