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035-20401-001 Rev. A (0904)

Unitary Products Group

3

GROUND INSTALLATION

The unit may be installed at ground level on a solid base that will not
shift or settle, causing strain on the refrigerant lines and possible leaks.
Maintain the clearances shown in Figure 1 and install the unit in a level
position.

Normal operating sound levels may be objectionable if the unit is placed
directly under windows of certain rooms (bedrooms, study, etc.).

Condensate will drain from beneath the coil of the outdoor unit during
the defrost cycle. Normally this condensate may be allowed to drain
directly on the ground.

Elevate the unit sufficiently to prevent any blockage of the air entrances
by snow in areas where there will be snow accumulation. Check the
local weather bureau for the expected snow accumulation in your area.

Isolate the unit from rain gutters to avoid any possible wash out of the
foundation.

ROOF INSTALLATION

When installing units on a roof, the structure must be capable of sup-
porting the total weight of the unit, including a pad, lintels, rails, etc.,
which should be used to minimize the transmission of sound or vibra-
tion into the conditioned space.

UNIT PLACEMENT

1.

Provide a base in the pre-determined location.

2.

Remove the shipping carton and inspect for possible damage.

3.

Compressor tie-down bolts should remain tightened.

4.

Position the unit on the base provided.

NOTE: 

Heat pumps will defrost periodically resulting in water drainage.

The unit should not be located where water drainage may freeze
and create a hazardous condition - such as sidewalks and
steps.

LIQUID LINE FILTER-DRIER

The heat pumps have a solid core bi-flow filter/dryer located on the liq-
uid line.

NOTE: Replacements for the liquid line drier must be exactly the same

as marked on the original factory drier. See 

Source 1 for O.E.M.

replacement driers.

PIPING CONNECTIONS

The outdoor unit must be connected to the indoor coil using field sup-
plied refrigerant grade copper tubing that is internally clean and dry.
Units should be installed only with the tubing sizes for approved system
combinations as specified in Tabular Data Sheet. The charge given is
applicable for total tubing lengths up to 15 feet. See Application Data
Part Number 036-61920-001 for installing tubing of longer lengths and
elevation differences.

NOTE: 

Using a larger than specified line size could result in oil return

problems. Using too small a line will result in loss of capacity
and other problems caused by insufficient refrigerant flow. Slope
horizontal vapor lines at least 1" every 20 feet toward the out-
door unit to facilitate proper oil return.

PRECAUTIONS DURING LINE INSTALLATION

1.

Install the lines with as few bends as possible. Care must be taken
not to damage the couplings or kink the tubing. Use clean hard
drawn copper tubing where no appreciable amount of bending
around obstruction is necessary. If soft copper must be used, care
must be taken to avoid sharp bends which may cause a restriction.

2.

The lines should be installed so that they will not obstruct service
access to the coil, air handling system or filter.

3.

Care must also be taken to isolate the refrigerant lines to minimize
noise transmission from the equipment to the structure.

4.

The vapor line must be insulated with a minimum of 1/2" foam rub-
ber insulation (Armaflex or equivalent). Liquid lines that will be
exposed to direct sunlight and/or high temperatures must also be
insulated.

Tape and suspend the refrigerant lines as shown. DO NOT allow tube
metal-to-metal contact. See Figure 2.

5.

Use PVC piping as a conduit for all underground installations as
shown in Figure 3. Buried lines should be kept as short as possible
to minimize the build up of liquid refrigerant in the vapor line during
long periods of shutdown

6.

Pack fiberglass insulation and a sealing material such as perma-
gum around refrigerant lines where they penetrate a wall to reduce
vibration and to retain some flexibility.

7.

See Form 690.01-AD1V for additional piping information.

The outdoor unit should not be installed in an area where mud or
ice could cause personal injury. Remember that condensate will
drip from the unit coil during heat and defrost cycles and that this
condensate will freeze when the temperature of the outdoor air is
below 32°F.

Failure to do so or using a substitute drier or a granular type may
result in damage to the equipment.

R-410A / R-22

Filter-Drier

Source 1 Part No.

Apply with Models

YZE / HC5B / HL5B

026 - 25512 - 000

All Sizes

This system uses R-410A refrigerant which operates at higher pres-
sures than R-22. No other refrigerant may be used in this system.
Gauge sets, hoses, refrigerant containers, and recovery system
must be designed to handle R-410A. If you are unsure, consult the
equipment manufacturer.

Never install a suction-line filter drier in the liquid line of an R-410A
system. Failure to follow this warning can cause a fire, injury or
death.

 FIGURE 2: 

Tubing Hanger

Liquid
Line

Incorrect

Correct

Tape

Sheet Metal Hanger

Insulated Vapor Line

Summary of Contents for YZE SERIES

Page 1: ...ractices and hazards involving only property dam age Improper installation may create a condition where the operation of the product could cause personal injury or property damage Improper installatio...

Page 2: ...topped ground area the unit should be raised sufficiently above the roof or ground to avoid taking the accumulated layer of hot air into the outdoor unit Provide an adequate structural support ADD ON...

Page 3: ...a line will result in loss of capacity and other problems caused by insufficient refrigerant flow Slope horizontal vapor lines at least 1 every 20 feet toward the out door unit to facilitate proper oi...

Page 4: ...tem from the vapor service port connection After this con nection has cooled remove the nitrogen source from the liquid fit ting service port 7 Replace the Schrader core in the liquid and vapor valves...

Page 5: ...a vertical run the bulb should be located at least 16 inches from any bend and on the tub ing sides opposite the plane of the bend The bulb should be positioned with the bulb tail at the top so that t...

Page 6: ...hat a mini mum air flow of 325 cfm ton be supplied at all times CFM SELECTION BOARD SETTINGS For proper system operation the CFM Selection Board jumpers must be set properly Refer to the Tabular Data...

Page 7: ...operation the unit must be evacuated and charge weighed in per the marking on the rating plate For the cooling operation the recommended subcooling is typically around 10 F This may vary greatly base...

Page 8: ...ys that are already energized but will not energize any additional relays until the voltage level increases If the voltage drops below approximately 16 VAC the control will imme diately de energize th...

Page 9: ...not be displayed when a fault code is present During the following conditions the control will not energize the X L out put FAULT CODE DISPLAY X L Output The X L terminal of the heat pump control is...

Page 10: ...ored fault codes from the control s memory This practice will enable better troubleshooting and diagnosis of system problems If the stored fault codes are not cleared after the cause of the problem ha...

Page 11: ...be removed and reapplied When the hard lockout condition is reset the control will de energize the LED and X L outputs and respond to thermostat inputs normally Wiring or Setting Related Lockouts The...

Page 12: ...ing cycle The control will initiate a defrost cycle every 6 hours accumulated com pressor run time to recirculate refrigerant lubricants This forced defrost timer will be reset and restarted following...

Page 13: ...es Recycling 24VAC to the control Shorting the TEST input pins If the Y2 LOCK jumper is in the OFF position the control will not imple ment second stage anticipation mode This results in second stage...

Page 14: ...uid line temperature Therefore if the control energizes Y2 OUT because the outdoor ambient temperature is greater than or equal to 50F or because the liquid line temperature exceeds the curve for the...

Page 15: ...ode If the other exit conditions are met while the unit is in defrost mode the control will complete the defrost cycle and then exit the forced second stage feature During defrost operation the contro...

Page 16: ...re is greater than the bal ance point setting the control will not energize the auxiliary heat out puts However the control shall ignore the balance point setting and energize auxiliary heat under som...

Page 17: ...t the control will de energize the compressor outputs and energize W1 OUT and W2 OUT immediately Table 11 describes the auxiliary heat operation for fossil fuel mode Bonnet Sensor Fossil Fuel Mode The...

Page 18: ...this document for detailed information The Y2 Lock jumper on the control is shown in figures 11 14 The fac tory places the Y2 Lock jumper in the ON position If the jumper is removed the control will...

Page 19: ...When applicable instruct the owner that the compressor is equipped with a crankcase heater to prevent the migration of refrigerant to the compressor during the OFF cycle The heater is energized only...

Page 20: ...404 11 105 412 6 416 9 426 12 431 11 110 441 7 445 9 454 12 458 11 115 471 8 475 10 482 12 487 11 120 503 9 507 10 512 11 516 11 125 536 10 540 10 543 11 546 10 TABLE 15 15Z48HP Subcooling Charging C...

Page 21: ...035 20401 001 Rev A 0904 Unitary Products Group 21 SECTION X WIRING DIAGRAM FIGURE 15 Wiring Diagram...

Page 22: ...035 20401 001 Rev A 0904 22 Unitary Products Group NOTES...

Page 23: ...035 20401 001 Rev A 0904 Unitary Products Group 23...

Page 24: ...ct to change without notice Printed in U S A 035 20401 001 Rev A 0904 Copyright by York International Corp 2004 All rights reserved Supersedes Nothing Unitary 5005 Norman Product York OK Group Drive 7...

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