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035-20401-001 Rev. A (0904)

Unitary Products Group

11

LOCKOUT MODES

Soft Lockout

The control will cause a soft lockout during the following conditions.
Detailed descriptions of the conditions required for the control to enter
the soft lockout mode are contained in other sections of this document. 

1.

High-pressure switch 

a.

Two openings within six hours

2.

Low-pressure switch

a.

One opening of the switch for more than five seconds except
under certain conditions.

3.

High discharge temperature (with optional discharge sensor)

a.

Temperature reading exceeds 263F

4.

Low discharge temperature (with optional discharge sensor)

a.

Temperature reading does not reach 90F following timer expi-
ration under certain conditions.

During the soft lockout mode, the control will do the following.

1.

De-energize the compressor

2.

If in heating mode, the control will energize auxiliary heat as if the
outdoor ambient temperature was below the LTCO setting.

3.

Energize the LED and X/L outputs with the appropriate flash codes

4.

Store the appropriate fault code in memory.

The control will reset the soft lockout condition when any of the follow-
ing occur following removal of the fault condition.

1.

Power is cycled to the R or Y1 inputs of the control. This will cause
the soft lockout condition to be reset when the thermostat is satis-
fied or when the thermostat is set to SYSTEM OFF and back to
HEAT or COOL mode.

2.

The TEST terminals are shorted for more than two seconds.

When the soft lockout condition is reset, the control will stop displaying
the fault code and will respond to thermostat inputs normally. 

Hard Lockout

If four soft lockouts occur within a twelve-hour period, the control shall
cause a hard lockout condition. These soft lockouts can be caused by
the same or different conditions. The control will function in the same
way during soft and hard lockout conditions. The difference is in the
requirements for resetting the lockout condition. The control will reset
the hard lockout condition when any of the following occur following
removal of the fault condition.

1.

Power is removed from the R input of the control.

2.

The TEST terminals are shorted for more than two seconds.

A hard lockout condition will not be reset when the thermostat is satis-
fied or when the thermostat is set to SYSTEM OFF and back to HEAT
or COOL mode. Power (24 VAC) to the control must be removed and
reapplied.

When the hard lockout condition is reset, the control will de-energize
the LED and X/L outputs and respond to thermostat inputs normally.

Wiring or Setting Related Lockouts

The control will not operate the compressor when the following faults
occur. These faults can be reset using the same methods used to reset
a soft lockout. However, two occurrences of these faults will not cause a
hard lockout condition.

1.

Presence of Y2 thermostat signal without Y1.

2.

Shorted discharge sensor input

3.

Shorted bonnet sensor

4.

Shorted or open liquid line or outdoor ambient sensor 

5.

Defrost curve jumper error

If a compressor wiring error is detected, the control will not operate the
compressor. Once the compressor wiring error has been detected,
power (24 VAC) must be cycled to the control for the control to sense
the wiring change and clear the lockout condition.

DEFROST OPERATION

General

The control maintains proper airflow through the outdoor coil during
heating operation by melting frost and ice that may form on the coil.
Frost may accumulate unevenly in different sections of the coil because
of the arrangement of the refrigeration circuit within the coil. The control
may initiate a defrost cycle even when the coil is not completely cov-
ered with frost. This is normal operation.

The control regulates the defrost operation of the heat pump based on
accumulated compressor run time, outdoor coil temperature, and out-
door ambient temperature. The control will cause the unit to operate in
the normal heating mode until it determines that a defrost cycle is
needed.

All defrost timings are based on accumulated compressor run time.

Operation

The defrost mode is equivalent to the cooling mode except that the out-
door fan motor is de-energized. The control shall do the following to ini-
tiate a defrost cycle.

De-energize the outdoor fan

Energize the crankcase heater

Energize the reversing valve

Energize the auxiliary heat outputs based on the system configu-
ration

Energize Y2 OUT terminal if not already energized

Begin the maximum defrost cycle length timer

If the call for heating (Y1) is removed from the control during the defrost
cycle, it will terminate the defrost cycle and de-energize the compres-
sor. The control will also stop the defrost cycle length timer but not reset
it. When the control receives another call for heating, it will restart the
defrost cycle and the timer at the point at which the call for heating was
removed. This will happen only if the liquid line temperature conditions
allow defrost to occur.

Summary of Contents for YZE SERIES

Page 1: ...ractices and hazards involving only property dam age Improper installation may create a condition where the operation of the product could cause personal injury or property damage Improper installatio...

Page 2: ...topped ground area the unit should be raised sufficiently above the roof or ground to avoid taking the accumulated layer of hot air into the outdoor unit Provide an adequate structural support ADD ON...

Page 3: ...a line will result in loss of capacity and other problems caused by insufficient refrigerant flow Slope horizontal vapor lines at least 1 every 20 feet toward the out door unit to facilitate proper oi...

Page 4: ...tem from the vapor service port connection After this con nection has cooled remove the nitrogen source from the liquid fit ting service port 7 Replace the Schrader core in the liquid and vapor valves...

Page 5: ...a vertical run the bulb should be located at least 16 inches from any bend and on the tub ing sides opposite the plane of the bend The bulb should be positioned with the bulb tail at the top so that t...

Page 6: ...hat a mini mum air flow of 325 cfm ton be supplied at all times CFM SELECTION BOARD SETTINGS For proper system operation the CFM Selection Board jumpers must be set properly Refer to the Tabular Data...

Page 7: ...operation the unit must be evacuated and charge weighed in per the marking on the rating plate For the cooling operation the recommended subcooling is typically around 10 F This may vary greatly base...

Page 8: ...ys that are already energized but will not energize any additional relays until the voltage level increases If the voltage drops below approximately 16 VAC the control will imme diately de energize th...

Page 9: ...not be displayed when a fault code is present During the following conditions the control will not energize the X L out put FAULT CODE DISPLAY X L Output The X L terminal of the heat pump control is...

Page 10: ...ored fault codes from the control s memory This practice will enable better troubleshooting and diagnosis of system problems If the stored fault codes are not cleared after the cause of the problem ha...

Page 11: ...be removed and reapplied When the hard lockout condition is reset the control will de energize the LED and X L outputs and respond to thermostat inputs normally Wiring or Setting Related Lockouts The...

Page 12: ...ing cycle The control will initiate a defrost cycle every 6 hours accumulated com pressor run time to recirculate refrigerant lubricants This forced defrost timer will be reset and restarted following...

Page 13: ...es Recycling 24VAC to the control Shorting the TEST input pins If the Y2 LOCK jumper is in the OFF position the control will not imple ment second stage anticipation mode This results in second stage...

Page 14: ...uid line temperature Therefore if the control energizes Y2 OUT because the outdoor ambient temperature is greater than or equal to 50F or because the liquid line temperature exceeds the curve for the...

Page 15: ...ode If the other exit conditions are met while the unit is in defrost mode the control will complete the defrost cycle and then exit the forced second stage feature During defrost operation the contro...

Page 16: ...re is greater than the bal ance point setting the control will not energize the auxiliary heat out puts However the control shall ignore the balance point setting and energize auxiliary heat under som...

Page 17: ...t the control will de energize the compressor outputs and energize W1 OUT and W2 OUT immediately Table 11 describes the auxiliary heat operation for fossil fuel mode Bonnet Sensor Fossil Fuel Mode The...

Page 18: ...this document for detailed information The Y2 Lock jumper on the control is shown in figures 11 14 The fac tory places the Y2 Lock jumper in the ON position If the jumper is removed the control will...

Page 19: ...When applicable instruct the owner that the compressor is equipped with a crankcase heater to prevent the migration of refrigerant to the compressor during the OFF cycle The heater is energized only...

Page 20: ...404 11 105 412 6 416 9 426 12 431 11 110 441 7 445 9 454 12 458 11 115 471 8 475 10 482 12 487 11 120 503 9 507 10 512 11 516 11 125 536 10 540 10 543 11 546 10 TABLE 15 15Z48HP Subcooling Charging C...

Page 21: ...035 20401 001 Rev A 0904 Unitary Products Group 21 SECTION X WIRING DIAGRAM FIGURE 15 Wiring Diagram...

Page 22: ...035 20401 001 Rev A 0904 22 Unitary Products Group NOTES...

Page 23: ...035 20401 001 Rev A 0904 Unitary Products Group 23...

Page 24: ...ct to change without notice Printed in U S A 035 20401 001 Rev A 0904 Copyright by York International Corp 2004 All rights reserved Supersedes Nothing Unitary 5005 Norman Product York OK Group Drive 7...

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