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FORM 150.68-EG1 (0212)

11

JOHNSON CONTROLS

PIPEWORK ARRANGEMENT

The following are suggested pipework arrangements for 
single unit installations. For multiple unit installations, 
each unit should be piped as shown. These are 
recommendations of the Building Services Research 
Association.

Isolating Valve – Normally Closed

Flow Regulating Valve

Strainer

Pressure Tapping

Air vent

Flow Switch

Isolating Valve – Normally Open

CONNECTION TYPES AND SIZES

Standard pipework connections are of the Victaulic groove 
type.

For connection sizes relevant to individual models refer 
to the physical data tables in this manual.

WATER TREATMENT

The unit performance given in the Design Guide is based 
on a fouling factor of 0.0001 ft²hr°F/Btu. Dirt, scale, 
grease and certain types of water treatment will adversely 
affect the heat exchanger surfaces and therefore unit 
performance. Foreign matter in the water system(s) can 
increase the pressure drop, reducing the fl ow rate and 
causing potential damage.

Aerated, brackish or salt water is not recommended for 
use in the water systems. JCI recommends that a water 

treatment specialist be consulted to determine whether 
the proposed water composition will not affect the heat 
exchanger materials of carbon steel and copper. The pH 
value of the water fl owing through the unit must be kept 
between 7 and 8.5.

WATER QUALITY REQUIREMENTS

The water used in the unit liquid system must meet the 
requirements detailed in the table below:

Water quality should be inspected before unit 
installation and regularly during unit operation. 
The water quality must meet the limits above. If 
parameters are not within limits, the heat 
exchanger may leak or have problems within 
scale formation.These problems may result in 
the unit not operating normally, excessive heat 
exchanger pressure drops and reduced nominal 
capacities.

REFRIGERANT RELIEF VALVE PIPING

The heat exchanger is protected against internal refrigerant 
overpressure by refrigerant relief valves. A pressure relief 
valve is mounted on each of the main refrigerant lines 
connecting the evaporator to the compressors. For indoor 
installations, pressure relief valves should be piped to the 
exterior of the building.

The size of any pipework attached to a relief valve must 
be of suffi cient diameter so as not to cause resistance to 
the operation of the valve. The internal diameter depends 
on the length of pipe required and must be in accordance 
with local regulations.

If relief pipework is common to more than one valve its 
cross sectional area must be at least the total required by 
each valve. Valve types should not be mixed on a common 
pipe. Precautions should be taken to ensure that the exit 
of relief valves/vent pipe remain clear of obstructions at 
all times.

Allowable

 Value

Corrosion

Fouling

pH (25°C)

pH

7.0 to 8.5

SO

4

ppm

<100

HCO

3

/SO

4

ppm

>1.0

Cl

ppm

<50

PO

4

ppm

<2.0

NH

3

ppm

<0.5

Free Cl

ppm

<0.5

Fe+++

ppm

<0.5

Mn++

ppm

<0.05

CO²

ppm

<10

H²S

ppm

<50

Temp

°C

<65

O content

ppm

<0.1

Hardness

dH

4.8 to 8.5

Item

Unit

Potential Problem

Summary of Contents for YLPA

Page 1: ...ling Capacities 115 Tons to 170 Tons Cooling Capacities 400 kW to 600 kW Heating Capacities 1390 MBH to 2040 MBH Heating Capacities 400 kW to 600 kW 60Hz HFC 410A Model YLPA Air to Liquid Reversible S...

Page 2: ...5 6 7 8 9 10 11 12 13 14 15 BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATION REFRIGERANT VOLTAGE STARTER DESIGN DEVELOPMENT LEVEL Y York kW S Standard Unit E R 410A 4 0 X 380 3 60 B Design Series...

Page 3: ...core filter drier a sight glass with moisture indicator a cooling mode thermal expansion valve and a heat pump mode thermal expansion valve Suction lines shall be covered with closed cell insulation R...

Page 4: ...out High discharge pressure cutout Anti recycle timer compressor start cycle time Anti coincident timer delay compressor starts Displayed Data Leaving liquid temperature Air coil defrost temperatures...

Page 5: ...d mounted 2 SPRING ISOLATORS Restrained Spring Flex Mountings incorporating a rugged welded steel housing with vertical and horizontal limit stops Field mounted FLANGE KIT Provides contractor with the...

Page 6: ...es the direction of the refrigerant flow and the function of the heat exchanger to heating mode and the accumulator and enters the compressor where pressure and superheat are increased High pressure s...

Page 7: ...s 4 Compressors 8 Fans WEIGHTS AND WEIGHT DISTRIBUTION The weights and weight distribution are given below Model Shipping Operating R1 R2 R3 R4 L1 L2 L3 L4 0115SE 9811 10472 1864 1026 1414 2178 1822 2...

Page 8: ...ion On rooftop locations choose a place with adequate structural strength to safely support the entire operating weight of the unit and service personnel The unit can be mounted on a concrete slab sim...

Page 9: ...FORM 150 68 EG1 0212 9 JOHNSON CONTROLS A1 A B C D E A1 C C D D E A B C D A1 A4 A A B B A2 A3 A5 A B C D E E...

Page 10: ...changer s should be readily demountable to enable cleaning prior to operation and to facilitate visual inspection of the exchanger nozzles Each heat exchanger must be protected by a strainer preferabl...

Page 11: ...must meet the requirements detailed in the table below Water quality should be inspected before unit installation and regularly during unit operation The water quality must meet the limits above If pa...

Page 12: ...ay be wired into the unit This device should be rated at 20 amps 115V AC 15 The device should be wired into terminals L and 5 in the power panel after removing the factory fitted link CONTROL WIRING V...

Page 13: ...ction against loss of liquid flow Remote Start Stop Connect a remote switch to terminals 13 and 51 to provide remote start stop control if required Remote Mode Selection Remote mode selection can be a...

Page 14: ...13 15 13 20 13 21 13 50 13 51 A A STATUS SYSTEM STATUS SYSTEM 1 ALARM STAT 2 ALARM STAT P START CONTA ODE INDICATIO VERY OPTION O E START STOP FLOW SWITCH D INHIBIT N OPTION ONLY D FOR HEATING AGE LOA...

Page 15: ...0212 15 JOHNSON CONTROLS Water Pressure Drop Refrigerant to Water Heat Exchanger Pressure Drop Graph Pressure Drop ft H 2 O 100 Flow Rate gpm 200 300 600 400 1000 800 3 5 10 15 20 30 40 50 60 80 0170S...

Page 16: ...5 123 2 11 7 129 3 129 5 10 8 145 14 8 180 7 133 2 14 4 175 9 139 5 13 5 171 0 146 4 12 6 165 9 153 8 11 7 160 7 161 6 10 8 170 14 2 205 9 158 5 13 8 200 6 166 1 12 9 195 0 174 4 12 0 189 2 183 3 11 1...

Page 17: ...0 0 15 6 25 0 34 7 20 5 55 0 17 4 25 0 17 1 Displ Ambient F TONS COMP KW EER LOAD EER 100 0 146 3 157 3 95 0 10 1 100 0 10 1 80 0 126 6 112 2 86 9 11 8 75 0 13 1 60 0 100 0 73 6 76 0 13 8 50 0 15 8 40...

Page 18: ...73 7 206 7 3 4 115 1389 3 142 2 2 9 1474 9 142 8 3 0 1545 7 143 1 3 2 1616 4 143 3 3 3 145 1730 7 175 9 2 9 1837 3 176 5 3 0 1925 4 176 9 3 2 2013 6 177 2 3 3 170 2036 9 211 1 2 8 2162 4 211 9 3 0 226...

Page 19: ...5V 3 60Hz nominal 6 to 15 0170SE 0145SE 0115SE 95 to 131 YLPA 39 to 59 6 to 15 Cooling Mode 32 to 115 1 0115SE 0145SE 0170SE Number of refrigerant circuits Refrigerant Charge 1 System 1 System 2 lb 13...

Page 20: ...ressor RLA each compressor A 54 5 54 5 54 5 Compressor LRA each compressor A 310 310 310 Compressor Heater Supply V Hz 115 1 60 115 1 60 115 1 60 Compressor Heater Load W 600 750 900 Number of Fans Sy...

Page 21: ...6 1 1 5 4 7 Dimensions 1 Distance between anti vibration mounts 2 Power cable entry via gland plate 3 Control cable entry 4 Water inlet connection to heat exchanger 5 Water outlet connection to heat e...

Page 22: ...7 1 2 3 Dimensions continued 1 Distance between anti vibration mounts 2 Power cable entry via gland plate 3 Control cable entry 4 Water inlet connection to heat exchanger 5 Water outlet connection to...

Page 23: ...6 1 1 5 4 7 1 2 3 1 Distance between anti vibration mounts 2 Power cable entry via gland plate 3 Control cable entry 4 Water inlet connection to heat exchanger 5 Water outlet connection to heat excha...

Page 24: ...FORM 150 68 EG1 0212 Subject to change without notice Revision 0 ALL RIGHTS RESERVED www johnsoncontrols com...

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