York YLPA 0115SE Installation, Operation And Maintenance Manual Download Page 5

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JOHNSON CONTROLS

FORM 150.68-ICOM1

ISSUE DATE: 10/15/2020

TABLE OF CONTENTS

GENERAL INFORMATION & SAFETY

INTRODUCTION ............................................. 7

WARRANTY ...................................................... 7

SAFETY .............................................................. 7

FLUORINATED GREENHOUSE GASES ..... 7

RESPONSIBILITY FOR SAFETY .................. 8

ABOUT THIS MANUAL ................................. 8

MISUSE OF EQUIPMENT .............................. 8

PRODUCT DESCRIPTION

INTRODUCTION ........................................... 11

COMPRESSORS ............................................. 11

REFRIGERANT CIRCUITS .......................... 11

REFRIGERANT TO WATER HEAT

EXCHANGER ................................................. 11

AMBIENT COILS ........................................... 11

POWER AND CONTROLS PANELS ........... 12

MICROPROCESSOR CONTROLS .............. 12

ACCESSORIES AND OPTIONS .................. 13

REFRIGERANT FLOW BLOCK

DIAGRAMS ..................................................... 14

COMPONENT LOCATION DIAGRAM ...... 15

NOMENCLATURE ......................................... 15

HANDLING AND STORAGE

DELIVERY AND STORAGE ........................ 17

INSPECTION ................................................... 17

MOVING THE UNIT ...................................... 17

LIFTING WEIGHTS ....................................... 18

INSTALLATION

LOCATION REQUIREMENTS ..................... 19

OUTDOOR INSTALLATIONS ..................... 19

LOCATION CLEARANCES .......................... 19

INSTALLATION OF VIBRATION

ISOLATORS ..................................................... 21

PIPEWORK CONNECTION ......................... 21

PIPEWORK ARRANGEMENT ..................... 21

CHILLED LIQUID SYSTEM ........................ 22

CONNECTION TYPES AND SIZES ............ 22

WATER TREATMENT ................................... 22

WATER QUALITY REQUIREMENTS ........ 22

REFRIGERANT RELIEF VALVE PIPING .. 22

ELECTRICAL CONNECTION ..................... 23

POWER WIRING ............................................ 23

SINGLE POINT POWER SUPPLY

WIRING ............................................................ 23

CONTROL CIRCUIT TRANSFORMER ...... 23

REMOTE EMERGENCY STOP DEVICE ... 23

CONTROL WIRING - VOLTAGE FREE

CONTACT ........................................................ 23

CHILLED LIQUID PUMP STARTER .......... 23

RUN CONTACTS ............................................ 24

ALARM CONTACTS ..................................... 24

CONTROL WIRING - SYSTEM INPUTS ... 24

FLOW SWITCH .............................................. 24

REMOTE START/STOP ................................. 24

REMOTE MODE SELECTION ..................... 24

REMOTE RESET OF CHILLED LIQUID

SETPOINT ....................................................... 24

REMOTE LOAD LIMITING ......................... 24

FAN FULL SPEED INHIBIT ......................... 24

EMS ANALOGUE INPUT ............................. 24

MODBUS, BACNET MS/TP AND N2 .......... 24

CONNECTION DIAGRAM ........................... 25

COMMISSIONING

PREPARATION ............................................... 27

PREPARATION - POWER OFF .................... 27

FIRST TIME START-UP ................................. 28

OPERATION

CONTROL PANEL KEYS .............................. 31

STATUS KEY ................................................... 31

DISPLAY/PRINT KEYS ................................. 36

ENTRY KEYS .................................................. 42

SETPOINTS KEYS ......................................... 42

UNIT KEYS ..................................................... 48

OPTIONAL PRINTER INSTALLATION ..... 51

BAS/EMS TEMPERATURE RESET ............ 51

BACNET, MODBUS AND YORKTALK 2

COMMUNICATIONS ..................................... 55

MAINTENANCE

GENERAL REQUIREMENTS ...................... 67

DAILY MAINTENANCE ............................... 67

SCHEDULED MAINTENANCE .................. 68

HEAT EXCHANGER IN-SERVICE

INSPECTION ................................................... 68

COMPETENT PERSONS TROUBLE

SHOOTING GUIDE ........................................ 69

SENSOR CALIBRATION CHARTS ............. 71

Summary of Contents for YLPA 0115SE

Page 1: ...T PUMPS STYLE B Cooling Capacities 115 Tons to 170 Tons Cooling Capacities 400 kW to 600 kW Heating Capacities 1390 MBH to 2040 MBH Heating Capacities 400 kW to 600 kW 60Hz HFC 410A Issue Date October 15 2020 035 23346 100 YLPA 0115SE 0145SE 0170SE INSTALLATION OPERATION AND MAINTENANCE Supersedes 150 68 ICOM1 1217 FORM 150 68 ICOM1 1020 ...

Page 2: ... product labels this document and any referenced materials This in dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in question SAFETY SYMBOLS The following symbols are used in this document to alert the reader to areas of potential hazard CAUTION identifies a hazard which could lead to damage to the mach...

Page 3: ...fting and operating service personnel to verify the applicability of these documents to the equipment If there is any question regarding the applicability of these documents rig ging lifting and operating service personnel should verify whether the equipment has been modified and if current literature is available from the owner of the equipment prior to performing any work on the chiller REVISION...

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Page 5: ...TMENT 22 WATER QUALITY REQUIREMENTS 22 REFRIGERANT RELIEF VALVE PIPING 22 ELECTRICAL CONNECTION 23 POWER WIRING 23 SINGLE POINT POWER SUPPLY WIRING 23 CONTROL CIRCUIT TRANSFORMER 23 REMOTE EMERGENCY STOP DEVICE 23 CONTROL WIRING VOLTAGE FREE CONTACT 23 CHILLED LIQUID PUMP STARTER 23 RUN CONTACTS 24 ALARM CONTACTS 24 CONTROL WIRING SYSTEM INPUTS 24 FLOW SWITCH 24 REMOTE START STOP 24 REMOTE MODE SE...

Page 6: ...TION SPRING ISOLATORS CROSS REFERENCE 80 ONE INCH DEFLECTION SPRING ISOLATORS INSTALLATION INSTRUCTIONS 81 TWO INCH DEFLECTION SPRING ISOLATORS CROSS REFERENCE 82 TWO INCH DEFLECTION SPRING ISOLATORS INSTALLATION AND ADJUSTMENT 83 DURALENE ISOLATOR CROSS REFERENCE 84 DURULENE ISOLATORS INSTALLATION 85 SPARE PARTS RECOMMENDED SPARES 87 RECOMMENDED COMPRESSOR OIL 87 ASSOCIATED DRAWINGS 87 DECOMMISSI...

Page 7: ...umber order number and run hours starts Model and serial number information is printed on the unit identification plate The unit warranty will be void if any modification to the unit are carried out without prior written approval from Johnson Controls For warranty purposes the following conditions must be satisfied The initial start of the unit must be carried out by trained personnel from an Auth...

Page 8: ...r or damage to the equipment The unit must not be operated outside the design parameters specified in this manual Structural Support Structural support of the unit must be provided as indicated in these instructions Failure to provide proper support may result in injury to the operator or damage to the equipment and or building Mechanical Strength The unit is not designed to withstand loads or str...

Page 9: ...d on any part of the pressure system as this may cause operation of the pressure relief device s Detergents and solvents which may cause corrosion should also be avoided Emergency Shutdown In case of emergency the non fused disconnect switch on the power panel should be used as the emergency stop device When operated it removes the electrical supply to the unit thus shutting down the unit Safety L...

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Page 11: ...rectly driven by independent motors and positioned for vertical air discharge The fan guards are constructed from heavy gauge corrosion resistant coated steel INTRODUCTION YLPA air to liquid heat pumps are completely factory assembled with all interconnecting refrigerant piping and wiring ready for field installation The unit is pressure tested evacuated and fully factory charged with refrigerant ...

Page 12: ...OR CONTROLS The microprocessor control includes Automatic control of compressor start stop anticoincidence and anti recycle timers pump and unit alarm contacts Automatic reset to normal unit operation after power failure Remote water temperature setpoint reset via an analog input or a pulse width modulated PWM input signal or up to two steps of demand load limiting Software is loaded into the micr...

Page 13: ...or standard units Johnson Controls model F61MG 1CVapor proof SPDT NEMA 3R switch 150 PSIG 10 5 bar DWP 20 F to 250 F 29 C to 121 C with 1 NPT connection for upright mounting in horizontal pipe Field mounted Chicago Code Relief Valves The unit will be provided with relief valves to meet Chicago code requirements Factory mounted Neoprene Pads Isolators Recommended for normal installations Field moun...

Page 14: ...h the four way reversing valve and the accumulator and enters the compressor where pressure and superheat are increased High pressure superheated refrigerant vapor enters the refrigerant to water plate heat exchanger where heat is rejected to the water The high pressure liquid refrigerant leaving the heat exchanger passes through the liquid receiver and enters the electronic expansion valve where ...

Page 15: ...FRIGERANT VOLTAGE STARTER DESIGN DEVELOPMENT LEVELS Y L P A kW S Standard Unit E R 410A B 0115 0145 0170 York Scroll Heat Pump All Regions Design Series Development Level B 4 6 x 460 3 60 1 7 x 200 3 60 2 8 x 230 3 60 4 0 x 380 3 60 5 8 x 575 3 60 1 2 3 8 5 4 6 7 1 Power Panel 5 Heat Exchanger 2 Non Fused Disconnect Switch 6 Suction Accumulator 3 Control Panel 7 Ambient Coils 4 Compressors 8 Fans ...

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Page 17: ...any damage is evident it should be noted on the carrier s freight bill and a claim entered in accordance with the instructions given on the advice note Major damage must be reported immediately to your local Johnson Controls representative MOVING THE UNIT Prior to moving the unit ensure that the installation site is suitable for installing the unit and is easily capable of supporting the weight of...

Page 18: ...tion limits are given below Model Shipping Operating R1 R2 R3 R4 L1 L2 L3 L4 0115SE 9811 10472 1864 1026 1414 2178 1822 2168 0145SE 11243 11904 1021 1471 1024 1356 1595 2191 1541 1705 0170SE 12124 13447 1068 1545 1642 1279 1595 2257 2479 1582 Weight lbs Point Weight lbs R1 R2 R3 R4 L1 L2 L3 L4 Control Panel ...

Page 19: ...he unit should not be secured to the building foundation On rooftop locations choose a place with adequate structural strength to safely support the entire operating weight of the unit and service personnel The unit can be mounted on a concrete slab similar to ground floor locations or on steel channels of suitable strength The channels should be spaced with the same centers as the unit side and f...

Page 20: ...20 JOHNSON CONTROLS FORM 150 68 ICOM1 ISSUE DATE 10 15 2020 A1 A B C D E A1 C C D D E A B C D A1 A4 A A B B A2 A3 A5 A B C D E E ...

Page 21: ... the Building Services Research Association INSTALLATION OF VIBRATION ISOLATORS An optional set of vibration isolators can be supplied loose with each unit PIPEWORK CONNECTION The following piping recommendations are intended to ensure satisfactory operation of the unit Failure to follow these recommendations could cause damage to the unit or loss of performance and may void the warranty Aflow swi...

Page 22: ...0 to 8 5 SO2 ppm 100 HCO_3 SO_4 ppm 1 0 CI ppm 50 PO3 ppm 2 0 NH3 ppm 0 5 Free CI ppm 0 5 Fe3 ppm 0 5 Mn2 ppm 0 05 CO2 ppm 10 H2 S ppm 50 Temp C 65 O content ppm 0 1 Hardness dH 4 8 to 8 5 4 4 Water quality should be inspected before unit installation and regularly during unit operation The water quality must meet the limits above If parameters are not within limits the heat exchanger may leak or ...

Page 23: ...system is fitted in a separate enclosure REMOTE EMERGENCY STOP DEVICE If required a remote emergency stop device may be wired into the unit This device should be rated at 20 amps 115 V AC 15 The device should be wired into terminals L and 5 in the power panel after removing the factory fitted link CONTROL WIRING VOLTAGE FREE CONTACT All wiring to the voltage free contact terminal block requires a ...

Page 24: ...w switch of suitable type must be connected to terminals 13 and 14 to provide adequate protection against loss of liquid flow REMOTE START STOP Connect a remote switch to terminals 13 and 51 to provide remote start stop control if required REMOTE MODE SELECTION Remote mode selection can be accomplished by connecting a contact between terminals 13 and 50 With the contact open the unit is in the coo...

Page 25: ... 34 ON NLY H Y G T T L 13 14 13 15 13 20 13 21 13 50 13 51 A A STATUS SYSTEM STATUS SYSTEM 1 ALARM STAT 2 ALARM STAT P START CONTA ODE INDICATIO VERY OPTION O E START STOP FLOW SWITCH D INHIBIT N OPTION ONLY D FOR HEATING AGE LOAD LIMIT OR PWM INPUT E RESET SIGNAL REMOTE EMERGENCY STOP DEVICE CHILLER RUN S CHILLER RUN S SYSTEM 1 SYSTEM LIQUID PUMP COOLING M HEAT RECOV REMOTE FAN SPEED TWO SPEED FA...

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Page 27: ...ompressor Oil The oil level in multiple scroll compressors piped in parallel must be checked immediately after all compressors are shut down and have had time to stabilize The oil level must be between the bottom and middle of the oil sight glass which is mounted in the oil equalizing line between the compressors Fans Check that all fans are free to rotate and are not damaged Ensure blades are at ...

Page 28: ...Operation Use the OPTIONS key to switch off each refrigerant system in turn refer to Operating Instructions Manual and then check the compressors on the active system Connect a manifold gauge to each refrigerant circuit suction and discharge service valves Temporarily start each compressor and check that the discharge pressure rises and the suction pressure decreases to ensure that the compressors...

Page 29: ...stment The expansion valves are factory set and should not need adjustment Subcooling Check liquid subcooling at steady full compressor load only Measure liquid line temperature on the copper line beside the main liquid line service valve Measure liquid pressure at the liquid line service valve Subcooling should be 9ºF to 14ºF If subcooling is out of range add or remove refrigerant as required Do ...

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Page 31: ...key displays the unit operating status The messages displayed include running status load demand fault status external cycling device status load limiting and anti recycle coincident timer status The display is single message relating to the highest priority message as determined by the microprocessor Status messages fall into the categories of General Status and Fault Status The following message...

Page 32: ...the system is unable to start due to the anti recycle timer being active SYS X AC TIMER XX S The anti coincident timer is a software feature that guards against 2 systems starting simultaneously This assures instantaneous starting current does not become excessively high due to simultaneous starts The microprocessor limits the time between compressor starts to 1 minute regardless of demand or the ...

Page 33: ...his is a priority message and cannot be overridden by other STATUS messages MANUAL OVERRIDE should only be used in emergencies or for servicing MANUAL OVERRIDE mode automatically disables itself after 30 minutes Fault Status Messages Safeties are divided into two categories system safeties and unit safeties System safeties are faults that cause the individual system to be shut down Unit safeties a...

Page 34: ... seconds If at any time during this 30 seconds the suction pressure falls below the ramped cut out the system will stop The transient cut out value 100 1 66 X actual 41 19 21 23 25 27 29 31 33 35 37 39 4 5 4 0 3 5 3 0 2 5 2 0 1 5 1 0 0 5 0 0 5 SUCTION PRESSURE CUT OUT PROGRAMMED SUCTION PRESSURE CUT OUT HEATING DISCHARGE PRESSURE 5 0 cut out value 100 The transient timer counts down from 30 second...

Page 35: ...rocessor drops below the limit a unit fault is initiated to safely shut down the unit Restart is allowed when the 110 Vac is within limits and the anti recycle timers have finished counting down unless MANUAL POWER FAIL RESTART is programmed under the OPTION key In this case the unit switch must be set to OFF then back to ON to reset this trip Units With Optional Hydro Kit Units with one pump indi...

Page 36: ...etected the unit will be prevented from running until the PROGRAM key is pressed Once PROGRAM is pressed the anti recycle timers will be set to allow the operator time to check setpoints program values and options If a low battery is detected it should be replaced as soon as possible The programmed values will all be lost and the unit will be prevented from running on the next power interruption T...

Page 37: ...XX 3 XXXXX The above two messages will appear sequentially for each system The first display shows accumulated running hours of each compressor for the specific system The second message shows the number of starts for each compressor on each system LOAD TIMER XXX SEC UNLOAD TIMER XXX SEC This message shows the status of the load and unload timers in seconds until the unit can load or unload Whethe...

Page 38: ...g messages are displayed PUMP NO1 TOTAL RUN HOURS XXXXX PUMP NO2 TOTAL RUN HOURS XXXXX There are several types of remote systems that can be used to control or monitor the unit The following messages indicate the type of remote control mode active ACTIVE REMOTE CTRL NONE No remote control active Remote monitoring may be via ISN ACTIVE REMOTE CTRL ISN YorkTalk via ISN Remote Mode ACTIVE REMOTE CTRL...

Page 39: ... a fault lock out When the HISTORY key is pressed a printout is transmitted of all system operating conditions which were stored at the instant the fault occurred for each of the 6 Safety Shutdowns buffers The printout will begin with the most recent fault which occurred The most recent fault will always be stored as Safety Shutdown No 1 Identically formatted fault information will then be printed...

Page 40: ...ON PRESS CUTOUT COOLING XXXX PSIG SUCTION PRESS CUTOUT HEATING XXXX PSIG LOW AMBIENT TEMP CUTOUT XXX X o F LEAVING LIQUID TEMP CUTOUT XXX X o F FAN CONTROL ON PRESSURE XXXX PSIG FAN DIFFERENTIAL OFF PRESSURE XXXX PSIG DEFROST INITIATION TEMP XX X o C DEFROST INITIATION TIME XX MIN DEFROST TERMINATION TIME XX MIN EXTERNAL EVAP PUMP or YORK HYDRO KIT PUMPS 1 or YORK HYDRO KIT PUMPS 2 RATE SENSITIVIT...

Page 41: ...YS X ACTUAL SUCTION CUTOUT XXXX PSIG SYS X AIR COIL DEFR TEMP XXX X o F SYS 1 MODE SV IS XXX SYS 1 FAN STAGE XXX The System 1 messages are displayed first and followed by the System 2 messages Explanations of the history data messages are given under the STATUS DISPLAY PRINT SETPOINTS or UNIT keys Software Version The software version may be viewed by pressing the HISTORYkey and then repeatedly pr...

Page 42: ...the cooling and heating setpoints daily schedule and safeties is accomplished by using the SETPOINTS keys Setpoints Cooling Setpoint The cooling SETPOINT and RANGE can be viewed or programmed by pressing the SETPOINTS key Refer to Setpoint and Cut out Settings After pressing the key the SETPOINTand RANGE entry message is displayed C SETP XX X o F RANGE X X o F The above message shows the current c...

Page 43: ...ing SETPOINT and RANGE The range value is the value entered under the COOLING SETPOINT RANGE display shown below REM C SP XX X o F RANGE X X o F This message automatically updates every 2 seconds This setpoint is not programmable but is controlled by a remote communications device or analogue voltage or current signal or EMS PWM temperature reset signal Remote Heating Setpoint Pressing the SETPOIN...

Page 44: ...sterisk can be removed by pressing the DOWN arrow key Theholidayschedulemustbereprogrammed after the holiday Once the holiday schedule runs it will revert to the normal daily schedule With optional two speed fans Pressing the ENTER ADV key will advance the schedule to the following display FAN ON 00 00AM INHIBIT OFF 00 00AM A time range can be set during which the fans will be preventing from oper...

Page 45: ...nnot be changed Glycol cooling mode values are programmable ANTI RECYCLE TIME XXX SECS Each system has its own anti recycle timers The anti recycle time under the PROGRAM key can be programmed between 240 600 seconds and sets the minimum start to start time of the lead compressor in a system A second non programmable anti recycle timer stop to start is fixed at 90 seconds and starts to countdown w...

Page 46: ...for loading to take place the leaving water temperature must not be rising faster than the programmed value when the temperature is within the RATE CONTROL TEMP RANGE RATE CONTROL TEMP XX X o F In the cooling mode this range starts at the top of the control range Within this range rate sensitivity as programmed above is used Above this range a fixed 1 F minimum is used Loading is prevented if the ...

Page 47: ...ter Glycol 290 psig 484 psig 333 psig 335 psig Fan Differencial Off Pressure 2 Water Glycol 54 psig 160 psig 80 psig 80 psig Total Number Of Compressors Water Glycol 4 6 6 Note 5 System 1 Number of Fans Water Glycol 2 6 3 Note 6 System 2 Number of Fans Water Glycol 2 6 3 Note 6 Suction Superheat Cooling Water Glycol 5 4 F 15 0 F 9 0 F 9 0 F Suction Superheat Heating Water Glycol 5 4 F 15 0 F 9 0 F...

Page 48: ...d If connected to the remote mode selection contact is ignored If connected to a remote communication device it is used to monitor only The microprocessor will operate on locally programmed values and ignore all commands from the remote devices The unit will communicate and send data a remote communication device With REMOTE selected the remote mode selection contact is operative unless a remote c...

Page 49: ...tart automatically after a power failure with the unit anti recycle timers counting down from 120 seconds If manual is set then after a power failure the status message will read UNIT FAULT 115VAC UNDER VOLTAGE To restart the unit the unit switch under the key pad must be set to OFF then back to ON SOFT START ENABLED This message must only be displayed when the unit is fitted with soft starters On...

Page 50: ...ey If the running pump fails to make flow or flow is lost or the pumps manual motor starter trips on overload the duty pump will be stopped and the standby pump will start When MANUAL PUMP No 1 or 2 is selected the selected pump is the only pump available to run DATALOG TO FLASHCARD OFF The data log feature should be set to OFF CLOCK Key Pressing the CLOCK displays the current day time and date It...

Page 51: ...The corresponding type of signal must be set under the OPTION key Once an input change is registered the input signal is not read again for 5 minutes If enabled this feature will work even when the Option Local Remote mode is set to Local This input is not available if a remote communications device is connected Option Local Remote is set to remote and the remote communications device is not relea...

Page 52: ...setpoint that corresponds to the maximum analogue input 10V or 20ma Heating Mode In the heating mode the hot liquid setpoint can be reset downwards from the manually entered setpoint by using a remote 0 10VDC or 2 10VDC or 0 20ma or a 4 20mA signal connected to terminal block XTBC1 terminals A and A This is the same signal as used to reset the cooling setpoint in the cooling mode Whenever a reset ...

Page 53: ... visible under the OPTION key even when set to DISABLED the EMS PWM feature is disabled Contact Johnson Controls York product service if you require this feature If enabled this feature will work even when the Option Local Remote mode is set to Local This input is not available if a remote communications device is connected Option Local Remote is set to remote and remote communications device is n...

Page 54: ...e cooling liquid SETPOINT meaning that this function never lowers the cooling liquid SETPOINT below the locally programmed value it can only reset to a higher value In the heating mode the reset value is always subtracted from the heating liquid SETPOINT meaning that this function never raises the heating liquid SETPOINT above the locally programmed value it can only reset to a lower value The mic...

Page 55: ... to TB2 Network 1 to TB2 1 Network 1 to TB2 1 RS 232 connect to TB3 Network RX to TB3 TXD Network TX to TB3 RXD Network GND to TB3 GND See Figure 1 on page 56 for TB1 TB2 and TB3 loca tions In most cases communication parameters will need to be modified Table 2 on page 57 lists setup parame ters for the available protocols Modification is accom plished by pressing the PROGRAM DOWN DOWN DOWN DOWN a...

Page 56: ...99 1 P1 BAUD RATE 1200 76800 4800 1200 4800 9600 19200 38400 76800 AUTO SELECTABLE P2 BAUD RATE 1200 57600 1200 1200 4800 9600 19200 38400 57600 SELECTABLE P1 P2 MANUAL MAC ADDRESS 1 127 1 P1 P2 PARITY NONE IGNORE NONE NONE EVEN ODD IGNORE SELECTABLE P1 PROTOCOL BACNET API BACNET BACNET API SELECTABLE P2 PROTOCOL TERMINAL MODBUS CLIENT API TERMINAL MODBUS IO MODBUS SERVER API MODBUS CLIENT SELECTA...

Page 57: ...A CHILLER ID N A N A 0 1 As required by network 2 Or other as required by network 3 Number is multiplied by 100 set as required by network 4 Number is added to de modifier address set as required by network 5 Unit operating software version C Mmc 13 03 or later required for Modbus Protocol Reboot required cycle power after set tings are changed The table below defines the real time error numbers t...

Page 58: ... BACnet or Modbus net work connection and can NOT be modified using this connection The Modbus Register Address for these points is 1281 BI See Table 4 on page 59 for complete list of BACnet and Modbus registers The latest data map information is listed on the Johnson Controls Equipment In tegration website Communications Data Map Notes For information on Data Maps see Table 4 on page 59 1 IPU II ...

Page 59: ... AI9 522 03 04 x10 ADF 16 PSI BAR Sys 1 Discharge Pressure S 20 S1_CIR_TEMP AI10 523 03 04 x10 ADF 17 F C Sys 1 Cooler Inlet Refrigerant Temp R 407c O 21 S1_DEF_TEMP AI11 524 03 04 x10 ADF 18 F C Sys 1 Defrost Temperature HP O 22 S1_EEV_OUT AI12 525 03 04 x10 ADF 19 Sys 1 EEV Output EEV O 23 S1_AR_TIMER AI13 526 03 04 x10 ADF 20 None None Sys 1 Anti Recycle Timer in seconds S 24 AC_TIMER AI14 527 ...

Page 60: ...SCH_SH AI49 562 03 04 x10 ADF 56 F diff C diff Sys 1 Discharge Superheat EEV O 60 S2_DSCH_TEMP AI50 563 03 04 x10 ADF 57 F C Sys 2 Discharge Temperature EEV O 61 S2_DSCH_SH AI51 564 03 04 x10 ADF 58 F diff C diff Sys 2 Discharge Superheat EEV O 62 LEAVING_HOT AI52 565 03 04 x10 ADF 59 F C Leaving Liquid Hot Temp R 410a O 63 RETURN_HOT AI53 566 03 04 x10 ADF 60 F C Return Liquid Hot Temp R 410a O 6...

Page 61: ...Cnet Object Instance Modbus Address Modbus Data Type Supported Modbus Scaling See Note 5 N2 Metasys Engineering Units Point List Code S Standard O Optional N Not Available NOTES Units have Native BACnet MS TP Modbus RTU and N2 communications No external Gateway is required for these interfaces unless the customer is using Connected Services BACnet Object Types 0 Analog In 1 Analog Out 2 Analog Val...

Page 62: ...ure High Discharge Pressure No Abnormal Condition No Fault Code 115 VAC Under Voltage Low Ambient Temperature Unit Switch OFF System Switch OFF Low Suction Pressure System Fault Remote Shutdown Daily Schedule Shutdown No Run Permissive No Cool Load Anti Coincidence Timer Active Load Limiting Compressor s Running Anti Recycle Timer Active Manual Override Suction Limiting Unit Motor Current Low Supe...

Page 63: ...on page 64 lists the control parameters These values are found un der feature 54 in the MicroGateway or E Link Transmitted Data After receiving a valid transmission from the Micro Gateway or E Link the unit will transmit either opera tional data or history buffer data depending on the His tory Buffer Request ENG PAGE 10 found in Table 5 on page 64 Data must be transmitted for every page under feat...

Page 64: ...or nvoYTS01p021 SNVT_count_f 51 48 51 ADF 15 Sys 1 Cooler Inlet Refrigerant Temperature R 407c Only S S S S S P21 P22 P20 A Monitor nvoYTS01p022 SNVT_count_f 51 52 55 ADF 16 P22 P23 P21 A Monitor nvoYTS01p023 SNVT_count_f 51 56 59 ADF 17 Sys 1 EEV Output EEV only O O O O O P23 P24 P22 A Monitor nvoYTS01p024 SNVT_count_f 51 60 63 ADF 18 Sys 1 Anti Recycle Timer S S S S S P24 P25 P23 A Monitor nvoYT...

Page 65: ... S P62 P63 P61 Code Monitor nvoYTS01p063 SNVT_count_f 51 135 ADI 8 Sys 2 Condenser Fan Stage S S S S S P63 P64 P62 Code Monitor nvoYTS01p064 SNVT_count_f 51 136 ADI 9 P64 P65 P63 Code Monitor nvoYTS01p065 SNVT_count_f 51 137 ADI 10 Unit Control Mode 0 Lv Wtr 1 Ret Wtr 2 Dis Air 3 SP 4 Cool 5 Heat S S S S S P65 P66 P64 A Monitor nvoYTS01p066 SNVT_count_f 51 138 141 ADF 30 Anti Recycle Time Programm...

Page 66: ... 13 13 Suction Limiting 13 13 Improper Phase Rotation 14 14 Discharge Limiting 14 14 Low Motor Current MP HPCO 15 15 Current Limiting 15 15 Motor Current Inpomabalanced 16 16 Load Limiting 16 16 Low Differntail Oil Pressure 17 17 Compressor s Running 17 17 Grpound Fault 18 18 Heat Pump Load Limiting HP Only 18 18 MP HPCO Fault 19 19 Low Evaporator Temperature 20 20 Incorrect Refrigernat Programmed...

Page 67: ...ATUS key on the keypad to ensure no fault messages are displayed refer to the Operating Instruction Manual for explanation of messages and the Trouble Shooting section for courses of action Operating conditions Read the operating pressures and temperatures at the control panel using the OPER DATAkey and check that these are within the operating limitations given in the Operating Instructions Manua...

Page 68: ...ntrols believes that periodic in service proof testing e g hydro tests is not required However Johnson Controls recognizes that national regulations may require such testing to be conducted MAJOR SERVICE All items under Minor Service plus Unit general Check thermal insulation Check main structure Check vibration isolators Check paint work Refrigerant systems general Check relief valves Check solen...

Page 69: ...y the unit Detective flow switch Replace flow switch UNIT FAULT LOW AMBIENT TEMP displayed in either mode or HIGH AMBIENT TEMP displayed in heating mode Ambient air temperature is lower than the programmed operating limit or in heating mode higher than the trip value Refer to Operating Manual Form 150 68 O2 EN GB Use the OPER DATA key to display the temperature and confirm that the displayed value...

Page 70: ... for blocked filter drier Check for moisture in the system Measure pressure incorrect Check suction pressure transducer calibration pressure switch and wiring SYS X MP HPCO FAULT displayed Compressor internal motor protector MP open Verify refrigerant charge is not low Verify superheat setting of 10 F 15 F Verify correct compressor rotation Verify compressor is not overloaded FHP switch open See H...

Page 71: ...Voltage Vdc 18 85398 0 67 4 33 15 72950 0 77 4 23 10 55330 0 97 4 03 5 42227 1 20 3 80 0 32650 1 45 3 55 5 25390 1 72 3 28 10 19900 2 00 3 00 15 15710 2 29 2 71 20 12490 2 58 2 42 25 10000 2 85 2 15 30 8057 3 11 1 89 35 6530 3 35 1 65 40 5327 3 57 1 43 Red wire Signal Black wire 5 V Test points Ambient Air BAMB Sensor Voltage Input 5V AMB J6 6 3 Microboard Voltage Input 0V AMB J6 9 3 Discharge and...

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Page 73: ...FORM 150 68 ICOM1 ISSUE DATE 10 15 2020 TECHNICAL DATA WATERSIDE PRESSURE DROP GRAPH OF EVAPORATORS Pressure Drop ft H 2 O 100 Flow Rate gpm 200 300 600 400 1000 800 3 5 10 15 20 30 40 50 60 80 0115SE 0145SE 0170SE LD23121 ...

Page 74: ...15 Cooling Mode 32 to 115 1 psig psig PHYSICAL DATA YLPA 0115SE 0145SE 0170SE Number of refrigerant circuits 2 Refrigerant Charge 1 System 1 System 2 lb 126 139 177 130 177 177 Oil Charge System 1 System 2 lb 29 5 29 5 44 2 29 5 44 2 44 2 Compressor Number of compressors 2 2 3 2 3 3 Type Scroll Refrigerant to Liquid Heat Exchanger Number 1 Type Shell and Tubes Water Volume I 250 300 Water Connecti...

Page 75: ...tem 2 2 2 3 2 3 3 Compressor RLA each compressor A 54 5 54 5 54 5 Compressor LRA each compressor A 310 310 310 Compressor Heater Supply V Ø Hz 115 1 60 115 1 60 115 1 60 Compressor Heater Load W 600 750 900 Number of Fans System 1 System 2 4 4 6 4 6 6 Fan FLA each fan A 4 4 4 Fan LRA each fan A 19 19 19 Evaporator Heater Supply V Ø Hz 115 1 60 115 1 60 115 1 60 Evaporator Heater Load W 280 280 280...

Page 76: ... YLPA 0115 2 3 6 1 1 5 4 7 1 Distance between anti vibration mounts 2 Power cable entry via gland plate 3 Control cable entry 4 Water inlet connection to heat exchanger 5 Water outlet connection to heat exchanger 6 Mounting holes for anti vibration mounts 7 Rigging holes ...

Page 77: ...YLPA 0145 6 1 1 5 4 7 1 2 3 1 Distance between anti vibration mounts 2 Power cable entry via gland plate 3 Control cable entry 4 Water inlet connection to heat exchanger 5 Water outlet connection to heat exchanger 6 Mounting holes for anti vibration mounts 7 Rigging holes ...

Page 78: ...YLPA 0170 6 1 1 5 4 7 1 2 3 1 Distance between anti vibration mounts 2 Power cable entry via gland plate 3 Control cable entry 4 Water inlet connection to heat exchanger 5 Water outlet connection to heat exchanger 6 Mounting holes for anti vibration mounts 7 Rigging holes ...

Page 79: ...79 JOHNSON CONTROLS FORM 150 68 ICOM1 ISSUE DATE 10 15 2020 YLPA P I Diagram ...

Page 80: ...5 1 360 LT PURPLE CP1 1D 120 120 1 200 DK YELLOW CP1 1D 175 175 1 170 DK BLUE CP1 1D 250 250 1 400 YELLOW CP1 1D 340 340 1 130 RED CP1 1D 510 510 1 020 BLACK CP1 1D 675 675 1 320 DK PURPLE CP1 1D 900 900 1 020 DK GREEN CP1 1D 1200 1200 0 900 GRAY CP1 1D 1360 1360 0 770 WHITE CP1 1D 1785N 1785 0 880 GRAY RED MODEL NUMBER RATED CAPACITY LBS DEFLECTION RATED IN COLOR CODE CP2 1D 1020 1020 1 020 BLACK...

Page 81: ...ll isolatorbases to the same elevation 1 4 inch maximum difference can be tolerated 4 Bolt or anchor all isolators to supprting structure utilizing base slotted holes C 5 Place equipment on top of isolators making sure that mounting holes of the equipment line up with isolator positioning pin H 6 The adjustment process can only begin after the equipment or machine is at its full operating weight 7...

Page 82: ...r see table below hardware zinc electroplate 3 Equipment must be bolted or welded to the top plate to meet allowable seismic ratings 4 All springs are designed for 50 overload capacity with exception of the 2D 3280N and 2D 2870 5 Refer to next page for installation instructions 6 Consult factory for concrete installation MODEL Y2RSI 2D RESTRAINED VIBRATION ISOLATOR FOR 2 DEFLECTION SEISMIC MOUNT S...

Page 83: ... 6 With all shims E in place position equipment on top of plate A of isolator Bolt equipment securely to top plate of isolator using a minimum of 2 5 8 UNC A325 grade 5 SAE bolts or weld equipment or bracket to the top plate A of isola tor with a minimum of 3 8 ﬁllet welds 2 long 3 on center for a minimum total weld of 10 All sides of equipment or bracket resting on top plate A must be welded 7 Th...

Page 84: ...rile and EDPM 4 AL Mounting hole center to center spacing 5 HF Free height of mount prior to loading Oper ating height calculated by the free height less the static deﬂection under load All dimensions for reference only 6 Hardware zinc electroplated MOUNT TYPE DIMENSION DATA INCHES L W HF AL AD BT CD DW RD1 WR 3 13 1 75 1 25 2 38 0 34 0 19 5 16 18 UNC X 3 4 1 25 RD2 WR 3 88 2 38 1 75 3 00 0 34 0 2...

Page 85: ...pad or sub base ensuring that all isolator centerlines match the equipment mounting holes TheVMC group recom mends that the isolator base A be installed on a level surface Shim or grout as required leveling all isolator bases to the same elevation 1 32 inch maximum difference can be tolerated 4 Bolt or anchor all isolators to supporting structure utilizing base thru holes B 5 Remove top bolt and t...

Page 86: ...86 JOHNSON CONTROLS FORM 150 68 ICOM1 ISSUE DATE 10 15 2020 Page Left Intentionally Blank ...

Page 87: ...s Sales and Service Center for information and please quote the unit model number and serial number RECOMMENDED COMPRESSOR OIL The correct type of oil must be used in the unit as shown on the unit data plate and labels Standard units use the following oil ASSOCIATED DRAWINGS Refrigerant Compressor Oil R410A York grade V Models All Schematic Connection Legend Notes Wiring Diagrams SPARE PARTS ...

Page 88: ...88 JOHNSON CONTROLS FORM 150 68 ICOM1 ISSUE DATE 10 15 2020 Page Left Intentionally Blank ...

Page 89: ...e the unit heat exchanger from the external water systems and drain the heat exchanger section of the system If no isolation valves are installed it may be necessary to drain the complete system If glycol or similar solutions have been used in the water system or chemical additives are contained the solution MUST be disposed of in a suitable and safe manner Under NO circumstances should any system...

Page 90: ...nsylvania USA 17349 1 800 524 1330 Subject to change without notice Printed in USA Copyright by Johnson Controls 2020 www johnsoncontrols com ALL RIGHTS RESERVED Form 150 68 ICOM1 1020 Issue Date October 15 2020 Supersedes 150 68 ICOM1 1217 ...

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